TOYOTA LAND CRUISER 1996 J80 Workshop Manual

PP3KS−01
PP−30
−
PREPARATION AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09031−00030Pin Punch .
09082−00040TOYOTA Electrical Tester.
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Version 1.11 - 03/16/2010

PP2XS−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−31
1996 LAND CRUISER (RM451U)
EQUIPMENT
Dial indicator with magnetic baseCheck drive plate runout
OBD II scan tool
Straight edgeTorque converter clutch
Torque wrench
Vernier CalipersTorque converter clutch
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2XT−02
PP−32
−
PREPARATION AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Automatic transmission fluid
Dry fill
Drain and refill
11.0 liters (11.6 US qts, 9.7 lmp. qts) 1.9 liters (2.0 US qts, 1.7 lmp. qts)
ATF DEXRON® II
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KR−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−33
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Oil pan
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentExtension housing
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KQ−01
PP−34
−
PREPARATION TRANSFER
83
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SST (Special Service Tools)
09223−00010Cover & Seal ReplacerCenter differential
09223−15020Oil Seal & Bearing ReplacerFront extension housing
09316−12010Transfer Bearing ReplacerCenter differential
09316−20011Transfer Bearing ReplacerFront extension housing
Rear extension housing
Component parts removal and instal-
lation
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeFront extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Center differential
(09316−00021)Replacer ”A”Rear extension housing
(09316−00031)Replacer ”B”Front extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Input shaft
(09316−00041)Replacer ”C”Component parts removal and instal-
lation
Front extension housing
Rear extension housing
(09316−00061)Replacer ”E”Front extension housing
(09316−00071)Replacer ”F”Idler gear
Front extension housing
09325−12010Transmission Oil PlugRear extension housing
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Version 1.11 - 03/16/2010

−
PREPARATION TRANSFER
PP−35
84
Author: Date:
1996 LAND CRUISER (RM451U)
09527−30010Rear Axle Shaft Bearing RemoverInput shaft
09608−00081Differential Side Bearing Cone
ReplacerComponent parts removal and instal-
lation
09612−24014Steering Gear Housing Overhaul
Tool SetCenter dif ferential
(09612−10050)Steering Rack Shaft Bushing
Replacer
09950−00020Bearing RemoverIdler gear
Center differential
Front extension housing
09950−00030Bearing Remover AttachmentCenter differential
09950−40011Puller B SetComponent parts removal and instal-
lation
Front extension housing
09950−60010Replacer Set
(09951−00320)Replacer 32Component parts removal and instal-
lation
Center differential
(09951−00400)Replacer 40Center differential
09950−70010Handle SetComponent parts removal and instal-
lation
Front extension housing
Center differential
(09951−07150)Handle 150
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2XV−01
PP−36
−
PREPARATION TRANSFER
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09031−00030Pin Punch .
09040−00010Hexagon Wrench Set .
09042−00010Torx Socket T30 .
09042−00020Torx Socket T40 .
09082−00040TOYOTA Electrical Tester.
09905−00012Snap Ring No.1 Expander .
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2XW−01
−
PREPARATION TRANSFER
PP−37
1996 LAND CRUISER (RM451U)
EQUIPMENT
Dial indicator
Feeler gauge
Magnetic finger
Straight edge
Torque wrench
Vernier calipers
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2XX−01
PP−38
−
PREPARATION TRANSFER
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Transfer oil1.7 liters (1.8 US qts, 1.5 lmp. qts)API GL− 4 or GL− 5
SAE 75W− 90
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Version 1.11 - 03/16/2010

PP2XY−02
−
PREPARATION TRANSFER
PP−39
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Front case x Rear case
Rear case x Case cover
Case x Extension housing
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentDynamic damper set bolt
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentStraight screw plug
Case cover set bolt
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010