TOYOTA SEQUOIA 2001 Service Repair Manual

I24379
Wire Harness Side:
I18635
1
2 34
5
I18635
1
2 34
5
± BODY ELECTRICALTRAILER TOWING
BE±149
3553 Author: Date:
2005 SEQUOIA (RM1146U)
2. Trailer Socket 7 Pin Type:
INSPECT BRAKE CONTROLLER CIRCUIT
Remove the brake controller with the connector still connected
and inspect the wire harness side connector from the back side,
as shown in the table below.
Tester connectionConditionSpecified condition
1 ± 3Stop light switch ON (Brake pedal depressed)10 ± 14 V
1 ± 3Stop light switch OFF (Brake pedal released)0 V
2 ± 3Always10 ± 14 V
3 ± 4Stop light switch ON (Brake pedal depressed)10 ± 14 V
3 ± 4Stop light switch OFF (Brake pedal released)0 V
3 ± 5Light control switch TAIL or HEAD10 ± 14 V
3 ± 5Light control switch OFF0 V
If the circuit is not as specified, inspect the circuit connected to
other parts.
3. INSPECT TOWING TAIL RELAY CONTINUITY
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
terminals 1 and 2.3 ± 5Continuity
If continuity is not as specified, replace the relay.
4. INSPECT BATT CHARGE RELAY CIRCUIT
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
terminals 1 and 2.3 ± 5Continuity
If continuity is not as specified, replace the relay.

BO4S4±01
± BODYBATTERY
BO±1
3554 Author: Date:
2005 SEQUOIA (RM1146U)
BATTERY
PRECAUTION
NOTICE:
When disconnecting the battery terminal, initialize the following system after the terminal is recon-
nected.
System NameSee Page
Back Door Power Window Control SystemBE±77

V00005
Shape (Example) Removal/Installation
Clip RemoverPliers
Screwdriver
Scraper
BO0HX±01
BO±2
± BODYCLIP
3555 Author: Date:
2005 SEQUOIA (RM1146U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a new clip.

V00012
Removal Installation Shape (Example) Removal/Installation
Removal Installation
± BODYCLIP
BO±3
3556 Author: Date:
2005 SEQUOIA (RM1146U)

BO0HY±04
BO±4
± BODYSRS AIRBAG
3557 Author: Date:
2005 SEQUOIA (RM1146U)
SRS AIRBAG
PRECAUTION
The SEQUOIA is equipped with an SRS (Supplemental Restraint System) such as the driver airbag, front
passenger airbag and side airbag. Failure to carry out service operation in the correct sequence could cause
the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing
(including removal or installation of parts, inspection or replacement), be sure to read the precautionary no-
tices in the RS section.

BO45H±02
H24348
Front Bumper
Reinforcement
Front Bumper
Energy Absorber
Front Bumper Cover
Front Bumper
Hole Cover Front Bumper
Hole Cover
3.0 (30, 27 in.´lbf)
50 (510, 37)
N´m (kgf´cm, ft´lbf)
: Specified torque
3.0 (30, 27 in.´lbf)
7.0 (71, 62 in.´lbf)
50 (510, 37)
7.0 (71, 62 in.´lbf)
Fog Light
Fog Light Side Support
Side Support
w/o Fog light:
w/o Fog light:
w/ Fog light: w/ Fog light:
± BODYFRONT BUMPER
BO±5
3558 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT BUMPER
COMPONENTS

BO45I±02
H24349N´m (kgf´cm, ft´lbf)
: Specified torque Rear Bumper
Reinforcement
95 (970, 70)
7.0 (71, 62 in.´lbf)
Quarter Wheel Opening Moulding
Rear Bumper Cover Rear Bumper Side Support
Reflex Reflector Rear Bumper Protection Rear Bumper SealBack Step Reinforcement Rear Mud Guard
Rear Bumper Side Support
19 (195, 14)
19 (195, 14)
19 (195, 14)
19 (195, 14)
7.0 (71, 62 in.´lbf)
5.0 (50, 43 in.´lbf)
95 (970, 70)
5.0 (50, 43 in.´lbf)
7.0 (71, 62 in.´lbf)
7.0 (71, 62 in.´lbf)
Side Support
Rear Bumper Extension
7.0 (71, 62 in.´lbf)
7.0 (71, 62 in.´lbf)
95 (970, 70)
95 (970, 70)
x4x4x4
x4
Rear Mud Guard
BO±6
± BODYREAR BUMPER
3559 Author: Date:
2005 SEQUOIA (RM1146U)
REAR BUMPER
COMPONENTS

N03433
Centering Bolt Standard Bolt
BO45J±01
H09455
H09456
H09478
± BODYHOOD
BO±7
3560 Author: Date:
2005 SEQUOIA (RM1146U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge set bolt, the
hood cannot be adjusted with it on. Substitute the standard bolt
for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD
Adjust the hood by loosening the hood side hinge bolts.
Torque: 13 N´m (133 kgf´cm, 10 ft´lbf)
2. ADJUST HOOD IN VERTICAL DIRECTIONS
(a) Remove the bolts and increase or decrease the number
of washers between the hinge and hood.
(b) Install the bolts again.
Torque: 13 N´m (133 kgf´cm, 10 ft´lbf)
3. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by turning the cushions.
4. ADJUST HOOD LOCK
Adjust the lock by loosening the bolts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)

BO45K±01
H04840
150 mm (5.91 in.)Hole Here BO±8
± BODYHOOD SUPPORT
3561 Author: Date:
2005 SEQUOIA (RM1146U)
HOOD SUPPORT
REPLACEMENT
1. REMOVE HOOD SUPPORT
(a) Remove the bolt and hood support from the hood.
HINT:
While supporting the hood by hand, remove the hood support
from the hood.
(b) Remove the bolt and hood support.
2. IF NECESSARY, REPLACE HOOD SUPPORT
NOTICE:
Handling the hood support

Do not disassemble the support as the cylinder is
filled with pressurized gas.

If the hood support is to be replaced, drill a 2.0 ± 3.0
mm (0.079 ± 0.118 in.) hole in the area shown in the il-
lustration to completely release the high pressure
gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non ± toxic.

When working, handle the hood support carefully.
Never score or scratch the exposed part of the piston
rod, and allow any paint or oil to get on it.

Do not turn the piston rod and cylinder with the hood
support fully extended.
3. INSTALL HOOD SUPPORT
(a) Install the bolt and hood support to the body.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)
(b) Install the bolt and hood support to the hood.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)

BO45L±02
H16656
Upper Window Frame Moulding
Door Glass Run
Front Door Weatherstrip
Door Glass
Rear Lower
FrameTweeter Speaker
Lower Frame
Bracket Garnish
No. 2 Glass Run
Front Lower
Frame
Door Belt Moulding
Outside Rear View Mirror No. 2 Front Door
Weatherstrip
Outside Handle
Lock Cylinder
Cable Protector
Door Lock
Door Lock Outer Cover
Window Regular
MotorWindow Regular
Sub±Assembly
Service Hole Cover
Inside Handle
Upper Armrest base panel
Power Window Switch
Speaker
Courtesy Light

Precoated part Inside Handle Bezel Door TrimInner WeatherstripDoor Hinge
Door
Check
Door Hinge
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
23 (235, 17)
23 (235, 17)
30 (306, 22)
: Specified torque


N´m (kgf´cm, ft´lbf)
± BODYFRONT DOOR
BO±9
3562 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT DOOR
COMPONENTS