TOYOTA SEQUOIA 2001 Service Repair Manual

H16683
H16684
5 Clips BO±30
± BODYBACK DOOR
3583 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Using a screwdriver, remove the back door lock protector.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 3 bolts and back door lock.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
19. REMOVE OUTSIDE GARNISH
(a) Remove the 2 service hole plugs.
(b) Remove the 2 nuts.
(c) Using a screwdriver, remove the outside garnish.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 2 screws and outside handle from the out-
side garnish.
(e) Remove the nut and key cylinder from the outside gar-
nish.
(f) Remove the 4 screws and licence plate light assembly
from the outside garnish.
20. w/ Rear spoiler:
REMOVE REAR SPOILER (See page BO±174)
21. w/ o Rear spoiler:
REMOVE HIGH MOUNT STOP LIGHT

BO45V±01
H16685
H16686
H16687
H16688
± BODYBACK DOOR
BO±31
3584 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
1. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 19.5 N´m (199 kgf´cm, 14.4 ft´lbf)
2. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Loosen the body side hinge bolts and nuts to adjust.
Torque: 19.5 N´m (199 kgf´cm, 14.4 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door linkages are adjusted cor-
rectly.
(b) Loosen the striker mounting screws.
Torque: 27 N´m (275.5 kgf´cm, 19.9 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust.
4. ADJUST LOWER STOPPER
Loosen the stopper mounting bolts to adjust.

BO45W±02
BO±32
± BODYBACK DOOR
3585 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±26).
PERFORM INITIALIZATION (See page IN±20)
Back door power window control system needs initialization when disconnecting the cable from the negative
battery terminal.

BO45X±01
H17899
150 mm (5.91 in.)
± BODYBACK DOOR STAY
BO±33
3586 Author: Date:
2005 SEQUOIA (RM1146U)
BACK DOOR STAY
REPLACEMENT
1. REMOVE BACK DOOR STAY
(a) Slide the clip, then remove the back door stay from the
back door.
HINT:
While supporting the back door with your hand, remove the
back door stay.
(b) Slide the clip, then remove the bolts and back door stay
from the body.
2. IF NECESSARY, REPLACE BACK DOOR STAY
NOTICE:
When handling the back door stay.

Do not disassemble the back door stay because the
cylinder is filled with pressurized gas.

If the back door stay is to be replaced, drill a 2.0 ± 3.0
mm (0.079 ± 0.118 in.) hole in the bottom of the back
door stay as shown in the illustration to completely
release the high±pressure gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non±toxic.

When working, handle the back door stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.

Do not turn the piston rod and cylinder with the back
door stay fully extended.
3. INSTALL BACK DOOR STAY
(a) Install the bolts and back door stay to the body.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Install the bolts and back door stay to the back door.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)

BO45Y±01
H16690
Wiper Arm
Cowl Louver
Wiper MotorWiper Link
N´m (kgf´cm, ft´lbf)
: Specified torque
20 (204, 15)
20 (204, 15)
Wiper Arm
5.5 (56, 49 in.´lbf)
Washer Nozzle
Washer Nozzle
Cap CapHood to Cowl Seal
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
BO±34
± BODYFRONT WIPER AND WASHER
3587 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT WIPER AND WASHER
COMPONENTS

BO45Z±01
H09481
H16691
± BODYFRONT WIPER AND WASHER
BO±35
3588 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE WIPER ARMS
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 nuts and wiper arms.
2. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 6 clips.
(b) Remove the 8 screws and cowl top ventilator louver.
3. REMOVE HOOD TO COWL TOP SEAL
Remove the hood to cowl top seal from the cowl top ventilator
louver.
4. REMOVE WIPER MOTOR
(a) Disconnect the connector.
(b) Unfasten the 4 bolts.
(c) Disconnect the wiper motor from the wiper link, then re-
move the wiper motor.
5. REMOVE WIPER LINK
(a) Remove the 6 bolts.
(b) Remove the wiper link through the service hole.
6. REMOVE WASHER NOZZLE
(a) Disconnect the washer hose.
(b) Using a screwdriver, remove the nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Employ the same manner described above to the other
side.

H16692
H16693H17630
2 jet type:
3 jet type:AHI
J
BAC
DE DF
FDEEDF
JJ
HI
B G
G
G
BO460±01
BO±36
± BODYFRONT WIPER AND WASHER
3589 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
INSPECT WASHER NOZZLE
While operating the washer, check whether the point where the
washer fluid hits the windshield and the surge area are within
the range indicated by hatched line.
A: Approx. 50 mm (1.97 in)
B: Approx. 40 mm (1.57 in)
C: Approx. 10 mm (0.39 in)
D: Approx. 150 mm (5.91 in)
E: Approx. 110 mm (4.33 in)
F: Approx. 180 mm (7.09 in)
G: Approx. 60 mm (2.36 in)
H: Approx. 310 mm (12.20 in)
I: Approx. 298 mm (11.69 in)
J: Approx. 455 mm (17.91 in)

BO461±01
BE3367
2.0 ± 2.5 mm
(0.079 ± 0.098 in.)
0.7 ± 0.75 mm
(0.028 ± 0.0295 in.)
± BODYFRONT WIPER AND WASHER
BO±37
3590 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
ADJUST WASHER NOZZLE
Using a tool like the one shown in the illustration, change the
direction of the nozzle hole to adjust the point where washer
fluid hits the windshield.

BO462±01
H02485
Wiper Link
Cowl Panel
H09483
AB
C
C BO±38
± BODYFRONT WIPER AND WASHER
3591 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL WASHER NOZZLES
2. INSTALL WIPER LINK
Install the wiper link through the service hole, then torque the
6 bolts.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
3. INSTALL WIPER MOTOR
(a) Install the wiper motor to the wiper link.
HINT:
When installing the wiper motor, connect the claw of wiper link
to the cowl panel shown in the illustration.
(b) Torque the 4 bolts.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Connect the connector.
4. INSTALL HOOD TO COWL TOP SEAL
Install the hood to cowl top seal to the cowl top ventilator louver.
5. INSTALL COWL TOP VENTILATOR LOUVER
Install the cowl top ventilator louver with the 8 screws and 6
clips.
6. INSTALL WIPER ARMS
(a) Operate the wiper once and turn the wiper switch OFF.
(b) Install the wiper arms and tighten the nuts by hand.
(c) Adjust the installation positions of the wiper arms to the
positions shown in the illustration.
A: Approx. 25.4 mm (1.000 in)
B: Approx. 40.0 mm (1.574 in)
HINT:
When installing the wiper arms, make sure that the tips of the
blades are not beyond the ceramic edge as indicated ºCº part
in the illustration.
(d) Torque the 2 nuts.
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(e) Install the 2 caps.

BO463±01
H16777
Washer Nozzle
Back Door Glass
Rear Wiper Arm Back Door Center Garnish
Back Door
Side Garnish
Power Window
Regulator
Step Liner
Service Hole CoverWiper Motor
Grommet
Rear Wiper Motor
Back Door Side Garnish
No. 2 Service
Hole Cover
Strap Cover
No. 1 Service Hole Cover
Back Door Trim Board
Back Door Pull Strap
: Specified torque
N´m (kgf´cm, ft´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
± BODYREAR WIPER AND WASHER
BO±39
3592 Author: Date:
2005 SEQUOIA (RM1146U)
REAR WIPER AND WASHER
COMPONENTS