TOYOTA SEQUOIA 2001 Service Repair Manual

H05544
H16661
H16662
H16663
BO±20
± BODYREAR DOOR
3573 Author: Date:
2005 SEQUOIA (RM1146U)
(g) Rotate the division bar 90° and pull it upward as shown
in the illustration.
9. REMOVE REAR DOOR QUARTER WINDOW GLASS
(a) Remove the rear door quarter window glass.
NOTICE:
Do not damage the glass.
(b) Remove the quarter window weatherstrip from the glass.
10. REMOVE DOOR GLASS
Pull the glass up out of the panel carefully.
HINT:
Insert a shop rag inside the panel to prevent scratching the
glass.
11. REMOVE UPPER WINDOW FRAME MOULDING
(a) Remove the 5 screws.
(b) Using a screwdriver or clip remover, remove the upper
window frame moulding.
HINT:
Tape the screwdriver tip before use.
12. REMOVE DOOR BELT MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the door belt mould-
ing.
13. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) Loosen the bolt, then remove the window regulator as-
sembly.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.

H16663
1
3
2 4
4
H16664
H16665
H16666
± BODYREAR DOOR
BO±21
3574 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Remove the 3 screws and window regulator motor from
the window regulator sub±assembly.
HINT:
At the time of reassembly, please refer to the following items.

Tighten the bolts in the order shown in the illustration.

Apply MP grease to the window regulator assembly.
NOTICE:
At the time of reassembly, please refer to the following
item.
Do not apply grease to the spring of the window regulator
assembly.
14. REMOVE DOOR LOCK
(a) Disengage the 2 control cables from the clamp.
(b) Remove the clamp.
(c) Remove the screw and cable protector.
(d) Disconnect the connector.
(e) Remove the bolt, 3 screws and door lock.
HINT:
Remove the door lock through the service hole.
Torque:
Bolt: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
Screw: 5.5 N´m (56 kgf´cm, 49 in.´lbf)

H16667
BO±22
± BODYREAR DOOR
3575 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:

At the time of reassembly, please refer to the following
items.

Apply adhesive to 3 screws.
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent.

Install the door lock as shown in the illustration.
(f) Remove the 2 screws and door lock outer cover from the
door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating part of the door lock.
15. REMOVE OUTSIDE HANDLE
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
16. REMOVE REAR DOOR WEATHERSTRIP
17. REMOVE REAR DOOR OUTSIDE LOWER MOULDING
18. REMOVE NO. 2 REAR DOOR WEATHERSTRIP

BO45R±01
H16668
H16669
BO2556
± BODYREAR DOOR
BO±23
3576 Author: Date:
2005 SEQUOIA (RM1146U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/ REARWARD AND VER-
TICAL DIRECTIONS
(a) Remove the front and rear door scuff plates.
(b) Remove the center pillar lower garnish.
(c) Remove the front seat outer belt (See page BO±101).
(d) Loosen the body side hinge nuts to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(e) Install the front seat outer belt and center pillar lower gar-
nish (See page BO±101).
(f) Install the front and rear door scuff plates.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO45S±01
BO±24
± BODYREAR DOOR
3577 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±24).

BO45T±01
H16689
Back Door Side Garnish
Back Door Center Garnishw/o Rear spoiler:
High Mount Stop Light
Outside MouldingBack Door Hingew/ Rear spoiler:
Rear Spoiler
Back Door Hinge
Rear Wiper Arm
Wiper
Motor
Grommet
Rear Wiper
Motor
Service Hole Plug
Outside MouldingStep Liner Back Door Glass Back Door Side
Garnish
Back Door Glass Run
Outer Weatherstrip
Back Door
Glass Guide Rail
Outer Cover
Power Window Regulator
Back Door
Glass Guide RailOutside Handle
Key Cylinder
Rear Light
Lower Stopper Rear Light Opening Hole Cover
Stopper Cushion
Back Door Lock ProtectorControl
Cable
Stopper Cushion
: Specified torque Strap Cover
Back Door Pull StrapBack Door Trim Board Inner WeatherstripNo. 1 Service
Hole Cover
Opening Hole Cover
19.5 (199, 14.4)
8.0 (82, 71 in.´lbf)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
N´m (kgf´cm, ft´lbf)No. 2 Service
Hole Cover
Back Door
Handle
Protector
Licence Plate
Light
Assembly
Outside
Garnish
Washer Nozzle
Lower Stopper
Power Window
Regulator Motor
Back Door Lock
19.5 (199, 14.4)
8.0 (82, 71 in.´lbf)
± BODYBACK DOOR
BO±25
3578 Author: Date:
2005 SEQUOIA (RM1146U)
BACK DOOR
COMPONENTS

H16671
BO45U±01
H16672
H16673
H16674
5 Clips
H16675
3 Clips BO±26
± BODYBACK DOOR
3579 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE REAR WIPER ARM
(a) Open the cover.
(b) Remove the nut and rear wiper arm.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Remove the rear wiper motor grommet.
2. REMOVE STEP LINER
Using a screwdriver, remove the step liner.
HINT:
Tape the screwdriver tip before use.
3. REMOVE OUTSIDE MOULDING
(a) Remove the 2 nuts.
(b) Using a screwdriver, remove the outside moulding.
(c) Employ the same manner described above to the other
side.
4. REMOVE BACK DOOR PULL STRAP
(a) Using a screwdriver, remove the strap cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw and back door pull strap.
5. REMOVE BACK DOOR CENTER GARNISH
Using a screwdriver, remove the back door center garnish.
HINT:
Tape the screwdriver tip before use.
6. REMOVE BACK DOOR SIDE GARNISH
(a) Using a screwdriver, remove the back door side garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.

H16676
10 Clips
H02440
± BODYBACK DOOR
BO±27
3580 Author: Date:
2005 SEQUOIA (RM1146U)
7. REMOVE BACK DOOR TRIM BOARD
(a) Insert a screwdriver between the back door and back
door trim board to pry the back door trim board out.
NOTICE:
Be careful not to damage the back door and back door trim
board.
HINT:
Tape the screwdriver tip before use.
(b) Pull the back door trim board to remove it as shown in the
illustration.
8. REMOVE INNER WEATHERSTRIP
Using a screwdriver, remove the inner weatherstrip from the
back door trim board.
HINT:
Tape the screwdriver tip before use.
9. REMOVE NO. 1 SERVICE HOLE COVER
10. REMOVE NO. 2 SERVICE HOLE COVER
11. REMOVE BACK DOOR ECU
(a) Using a drill of less than ù3.2 mm (0.126 in.), drill out the
2 rivet heads.
HINT:
Gentry and vertically put the drill to the rivets, and cut the rivet
flanges.
CAUTION:
Take care as the cut rivets are hot.
NOTICE:
Prizing the hole with a drill can lead to damage to the rivet
hole or the drill itself.
(b) Remove the back door ECU.
HINT:
At the time of reassembly, please refer to the following item.
Using an air riveter with nose piece No. 1 or a hand riveter with
nose piece No. 1 to install new 3 rivets to the front door outside
lower moulding.
NOTICE:

At the time of reassembly, please refer to the follow-
ing items.

Do not prize a riveter, as riveter is damaged, it is not
tightened and the mandrel is bent.

H02441
H02442
H16677
H16678
H16679
BO±28
± BODYBACK DOOR
3581 Author: Date:
2005 SEQUOIA (RM1146U)

Do not tilt the riveter disconnect the rivet from the ma-
terial while handling a riveter, as the materials are not
tightened firmly.

Install the rivet while attaching materials, as they are
not tightened firmly.
12. REMOVE BACK DOOR GLASS
(a) Open the back door glass until the bolts appear in the ser-
vice hole.
(b) Disconnect the connectors.
(c) Remove the 2 bolts and guide bracket.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(d) Remove the 4 bolts and back door glass as shown in the
illustration.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Be careful not to drop the back door glass.
13. REMOVE OUTER WEATHERSTRIP
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the outer weather-
strip.
14. REMOVE BACK DOOR GLASS RUN
15. REMOVE BACK DOOR GLASS GUIDE RAIL
(a) Disengage the clamps.
(b) Remove the 3 nuts and back door glass guide.

H16680
H16681
H16682
± BODYBACK DOOR
BO±29
3582 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Employ the same manner described above to the other
side.
16. REMOVE POWER WINDOW REGULATOR
(a) Disconnect the connector.
(b) Disengage the connector and clamp.
(c) Remove the 4 nuts and power window regulator.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
HINT:
Remove the power window regulator through the service hole.
(d) Remove the 3 screws and power window regulator motor
from the power window regulator.
(e) Remove the nut and limit switch from the power window
regulator.
HINT:
At the time of reassembly, please refer to following item.
Remove the window regulator gear, then apply MP grease to
the power window regulator.
NOTICE:
At the time of reassembly, please refer to following item.
Do not apply grease to the spring of the power window reg-
ulator.
17. REMOVE REAR WIPER MOTOR
(a) Disconnect the connector.
(b) Disengage the connector and clamp.
(c) Remove the service hole plug.
(d) Unfasten the 3 bolts, then remove the rear wiper motor.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
18. REMOVE BACK DOOR LOCK
(a) Remove the back door handle protector.
(b) Disconnect the control cable from the back door outside
handle.