TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine SA0H5−01
FA0046
SSTRubber is
cut off.
Z03684
SSTApply soapy water
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (2WD)
SA−101
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE BUSHING
(a) Cut off the bushing rubber, as shown in the illustration.
(b) Using SST, remove the bushing.
SST 09726−35011
2. INSTALL NEW BUSHING
(a) Apply soapy water on the front rubber part of a new bush-
ing and fit SST on the bushing.
SST 09726−35011
(b) Using SST, install the bushing.
SST 09726−35011

Downloaded from www.Manualslib.com manuals search engine SA0H6−01
SA−102
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−100).
AFTER INSTALLATION, CHECK FRONT WHEEL ALIGNMENT (See page SA−7)

Downloaded from www.Manualslib.com manuals search engine SA0H7−02
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (4WD)
SA−103
1542 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT LOWER SUSPENSION ARM (4WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0H8−01
R04509
FA1593
SST
Z14156Matchmarks
R04251
SA−104
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE FRONT SHOCK ABSORBER FROM LOWER
SUSPENSION ARM
Remove the front shock absorber lower side set nut.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
3. DISCONNECT STABILIZER BAR FROM LOWER
SUSPENSION ARM (See page SA−127)
4. DISCONNECT LOWER SUSPENSION ARM FROM
LOWER BALL JOINT
(a) Remove the cotter pin and loosen the nut.
Torque: 142 N·m (1,450 kgf·cm, 105 ft·lbf)
(b) Using SST, disconnect the lower suspension arm from the
lower ball joint.
SST 09628−62011
5. REMOVE LOWER SUSPENSION ARM
(a) Place matchmarks on the front and rear adjusting cams.
(b) Remove the 2 nuts and adjusting cams and remove the
lower suspension arm.
Torque: 196 N·m (2,000 kgf·cm, 145 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nuts.

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FA0823
SST
FA0824
SST
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (4WD)
SA−105
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE FRONT AND REAR BUSHINGS
Using SST, remove the 2 bushings from the lower suspension
arm.
SST 09726−27012 (09726−02051, 09726−02061)
2. INSTALL FRONT AND REAR BUSHINGS
Using SST, install 2 new bushings from the lower suspension
arm.
SST 09726−27012 (09726−02041, 09726−02061)
HINT:
Do not apply grease or oil to the bushing.

Downloaded from www.Manualslib.com manuals search engine SA0HA−01
SA−106
− SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−104).
AFTER INSTALLATION, CHECK FRONT WHEEL ALIGNMENT (See page SA−10)

Downloaded from www.Manualslib.com manuals search engine SA0HB−08
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
SA−107
1546 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER BALL JOINT (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0HC−01
R04507
SA−108
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE STEERING KNUCKLE (See page SA−16)
3. REMOVE UPPER BALL JOINT
(a) Remove the 4 nuts and bolts.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
(b) Remove the upper ball joint from the upper suspension
arm.

Downloaded from www.Manualslib.com manuals search engine SA0HD−01
R04508
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
SA−109
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT UPPER BALL JOINT FOR ROTATION CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously one turn
each 2 − 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
2.0 − 3.9 N·m (20 − 40 kgf·cm, 17 − 34 in.·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0HE−01
SA−11 0
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−108).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−7)