check engine TOYOTA T100 1996 Factory Owner's Guide

Downloaded from www.Manualslib.com manuals search engine MA0099
OK if coolOK if hot
Add if coolAdd if hot
MA−12
− MAINTENANCECHASSIS
47 Author: Date:
1996 TOYOTA T100 (RM449U)
(f) Check that the fluid level is in the ”HOT” range at the nor-
mal operating temperature (70 − 80°C or 158 − 176°F)
and add as necessary.
NOTICE:
Do not overfill.
10. REPACK FRONT WHEEL BEARINGS AND THRUST
BUSH
(a) Change the front wheel bearing grease.
(2WD: See page SA−19)
(4WD: See page SA−25)
(b) Repack the drive shaft thrust bush grease (See page
SA−41).
11. 4WD:
LUBRICATE PROPELLER SHAFT
Lubricate propeller shaft, referring to the lubrication chart. Be-
fore pumping in grease, wipe off any mud and dust on the
grease fitting.
Grease grade:
Propeller shaft (Except Double−cardan joint)
Lithium base chassis grease NLGI No.2
Double−cardan joint
Molybdenum disulphide lithium base chassis grease
NLGI No.2

Downloaded from www.Manualslib.com manuals search engine MA0568
B02099
B02100
− MAINTENANCECHASSIS
MA−13
48 Author: Date:
1996 TOYOTA T100 (RM449U)
12. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten these parts:
Seat mounting bolts
Torque:
37 N·m (375 kgf·cm, 27 ft·lbf)

2WD:
Strut bar bracket−to−frame mounting bolts
Torque: 52 N·m (530 kgf·cm, 38 ft·lbf)
Leaf spring U−bolt mounting nuts
Torque: 133 N·m (1,350 kgf·cm, 98 ft·lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.
Steering system
Drive train
Suspension system
Fuel tank mounts
Engine mounts, etc.
13. FINAL INSPECTION
(a) Check operation of body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Doors:
Door locks operate properly
Doors close properly
Seats:
Seat adjusts easily and locks securely in any
positions
Seat backs lock securely at any angle
Fold−down seat backs lock securely
(b) Road test:
Engine and chassis parts do not have abnormal
noises.
Vehicle does not wander or pull to one side.
Brakes work properly and do not drag.

Downloaded from www.Manualslib.com manuals search engine MA−14
− MAINTENANCECHASSIS
49 Author: Date:
1996 TOYOTA T100 (RM449U)
(c) Be sure to deliver a clean vehicle and especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONENGINE MECHANICAL (3RZ−FE)
PP−3
52 Author: Date:
1996 TOYOTA T100 (RM449U)
(09248−05420)Valve Lifter Stopper
09325−20010Transmission Oil Plug
09330−00021Companion Flange Holding ToolCrankshaft pulley
09550−10012Replacer Set ”B”
(09252−10010)No. 1 Replacer Handle−Valve guide busing
09608−30012Front Hub & Drive Pinion Bearing
Tool Set−
(09951−07100)Handle 100Crankshaft rear oil seal
09636−20010Upper Ball Joint Dust Cover
ReplacerCrankshaft timing gear
09816−30010Oil Pressure Switch SocketKnock sensor
09843−18020Diagnosis Check Wire
09950−40010Puller B Set
(09951−04010)Hanger 150
(09952−04010)Slide Arm

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONENGINE MECHANICAL (5VZ−FE)
PP−9
58 Author: Date:
1996 TOYOTA T100 (RM449U)
(09248−05420)Valve Lifter Stopper
09330−00021Companion Flange Holding ToolCrankshaft pulley
09816−30010Oil Pressure Switch SocketOil pressure switch
09843−18020Diagnosis Check Wire
09950−50010Puller C Set
(09951−05010)Hanger 150Crankshaft pulley
Crankshaft timing pulley
(09952−05010)Slide ArmCrankshaft pulley
Crankshaft timing pulley
(09953−05020)Center Bolt 150Crankshaft pulley
Crankshaft timing pulley
(09954−05010)Claw No.1Crankshaft timing pulley
(09954−05030)Claw No.3Crankshaft pulley
09950−70010Handle Set
(09951−07150)Handle 150Crankshaft rear oil seal
Valve guide bushing
09960−10010Variable Pin Wrench Set

Downloaded from www.Manualslib.com manuals search engine PP32Z−01
PP−16
− PREPARATIONEMISSION CONTROL (5VZ−FE)
65 Author: Date:
1996 TOYOTA T100 (RM449U)
EMISSION CONTROL (5VZ−FE)
SST (Special Service Tools)
09843−18020Diagnosis Check Wire

Downloaded from www.Manualslib.com manuals search engine PP0GC−02
− PREPARATIONMFI (3RZ−FE)
PP−19
68 Author: Date:
1996 TOYOTA T100 (RM449U)
MFI (3RZ−FE)
SST (Special Service Tools)
09268−41046Injection Measuring Tool Set
(09268−41091)NO.7 Union
(90405−09015)No.1 Union
09268−45012EFI Fuel Pressure Gauge
09631−22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816−30010Oil Pressure Switch SocketKnock sensor
09842−30070Wiring ”F” EFI Inspection
09843−18020Diagnosis Check Wire

Downloaded from www.Manualslib.com manuals search engine PP330−01
PP−22
− PREPARATIONSFI (5VZ−FE)
71 Author: Date:
1996 TOYOTA T100 (RM449U)
SFI (5VZ−FE)
SST (Special Service Tools)
09268−41046Injection Measuring Tool Set
(09268−41091)NO.7 Union
(09268−52011)Injection Measuring Attachment
09268−45012EFI Fuel Pressure Gauge
09631−22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816−30010Oil Pressure Switch Socket
09842−30070Wiring ”F” EFI Inspection
09843−18020Diagnosis Check Wire

Downloaded from www.Manualslib.com manuals search engine PP3MB−01
PP−28
− PREPARATIONCOOLING (5VZ−FE)
77 Author: Date:
1996 TOYOTA T100 (RM449U)
COOLING (5VZ−FE)
SST (Special Service Tools)
09843−18020Diagnosis Check Wire

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PP−98
− PREPARATIONBRAKE
147 Author: Date:
1996 TOYOTA T100 (RM449U)
BRAKE
SST (Special Service Tools)
09023−00100Union Nut Wrench 10 mm
09703−30010Brake Shoe Return Spring Tool
09709−29017LSPV Gauge Set <mk2>
09718−00010Shoe Hold Down Spring Driver
09737−00010Brake Booster Push Rod Gauge
09751−36011Brake Line Union Nut 10 x 12 mm
Wrench
09843−18020Diagnosis Check Wire
09990−00150ABS Actuator Checker and
Sub−harness
09990−00200ABS Actuator Checker Sub−harness
”C”
09990−00310ABS Actuator Checker Sub−harness
”J”
09990−00370ABS Actuator Checker Sheet ”L”