TOYOTA TERCEL 1985 Repair Manual

REAR AXLE AND susPENstoN - Rear Axle Hub and carrier (FwD) RA-13
3. DISCONNECT BRAKE TUBE FROM WHEEL
CYLINDER
Using SST, disconnect the brake tube.
ssT 09751 -3601 1
4. REMOVE REAR AXLE HUB
(a) Remove the four bolts holding the axle hub to the
axle carrier, and remove the axle hub and brake
assembly.
(b) Remove the O-ring.
5. REMOVE REAR AXLE CARRIER
(See pages RA-6 and 7l
REPLACEMENT OF REAR AXLE HUB AND
WHEEL BEARING
(See page RA-121
1. REMOVE NUT
(d Using a chisel and hammer, unstake the nut.
(b) Remove the nut.
2. REMOVE AXLE SHAFT FROM AXLE HUB
Using SST, push the axle shaft off the axle hub.
ssT 09950-2001 5
3. REMOVE BEARING INNER RACE (INSIDEI
4. REMOVE BEARING INNER RACE (OUTSIDE)
Using SST, pull off the bearing inner race (outside) from
the axle shaft.
ssT 09950-2001 5

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RA.14 REAR AXLE AND SUSPENSION - Rear AxIe Hub And Carrier (FWD)
5. REMOVE OIL SEAL
6. REMOVE BEARING
(a) First installthe inner race (inner side) of the removed
bearing.
(b) Using SST, press out the bearing.
SST 09228-22O2O and 09636-20010
7. INSTALL BEARING
NOTE: Always replace the bearing as an assembly.
(a) Apply MP grease around the bearing outer race.
(b) Using SST, press a new bearing into the bearing
case.
ssr 0931 6-6001 0
8. INSTALL OIL SEAL
(a) Using SST, drive an oil seal into the axle hub.
ssT o931 0-3501 0
(b) Apply MP grease between the oil seal lip'
9. INSTALL AXLE SHAFT
(d Install the bearing both side inner race.
(b) Using SST, press the inner race into the axle shaft.
SST 09228-22O2O and 09636-2001O

REAR AXLE AND susPENstoN - Rear Axle Hub and carrier (FWD) RA-ls
81 104
(c) Install and torque a new nut.
Torque: 1,25,O kg-cm (90 ft-tb, 123 N.ml
(d) Stake the nut.
INSTALLATION OF REAR AXLE HUB AND
CARRIER
(See page RA-l2)
1. INSTALL REAR AXLE CARRIER
(See pages RA-8 and 9l
2. INSTATL REAR AXLE HUB
(a) Install a new O-ring to the axle carrier.
(b) lnstall the axle hub and rear brake assembly with thefour bolts. Torque the bolts.
Torque: 820 kg-cm (59 ft-tb, 80 N.ml
3. CONNECT BRAKE TUBE TO WHEEL CYLINDER
ssT 09751 -3601 1
Torque: 155 kg-cm (t 1 ft-lb, 15 N.m)
4. INSTALL BRAKE DRUM
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID ANDBLEED BRAKE SYSTEM (See page BR-7)
6. TOROUE AXLE CARRIER MOUNT BOLTS
(See page RA-111
7. CHECK REAR WHEEL ALTGNMENT {See page RA-3}
' ,"4' 'r4 "'

a
RA-16 REAR AXLE AND SUSPENSION - Rear Suspension (FWD)
REAR SUSPENSION (FWD}
COMPONENTS
g- Dust Cover
a@supportNut
@-suspension support
s
V-upper
Insurator
CoilSpring
2& 117,241
F-spring Bumper
v
@-Lowerrnsurator
Shock AbsorberAssembly
1,45,01105,1421
Brake Drumand AxleCarrierAssembly
No. 2 Suspension Arm
No. 1 Bashing No. 1 Suspension Arm
N.ml: Tightening torque
O : Non-reusable part

REAR AXLE AND SUSPENSTON - Rear Suspension (FWD)RA,l7
Rear Shock Absorber
(See page RA-l61
REMOVAL OF REAR SHOCK ABSORBER
1. REMOVE SHOCK ABSORBER COVER AND PACKAGE
TRAY BRACKET
2. REMOVE BRAKE TUBE
(a) Using SST, disconnect the brake tube from the wheel
cylinder.
ssT 09751 -3601 1
(b) Using SST, remove the brake tube from the flexible
hose.
ssT 09751 -3601 1
3. DISCONNECT FLEXIBLE HOSE FROM SHOCK
ABSORBER
4. LOOSEN NUT HOLDING SUSPENSION SUPPORT TO
SHOCK ABSORBER
h) Remove the dust cover from the suspension support.
(b) Loosen the nut. Do not remove the nut yet.
5. DISCONNECT SHOCK ABSORBER FROM AXLE
CARRIER
Remove the bolts and nuts holding the shock absorber to
the axle carrier and disconnect the absorber.
6. REMOVE SHOCK ABSORBER FROM BODY
Remove the nuts holding the shock absorber to the body
and remove the shock absorber.

-
RA.l8REAR AXLE AND SUSPENSION - Rear Suspension (FWD)
e F I
ry
7. REMOVE COIL SPRING
(d Install a bolt and nut to the bracket at the lower end
of the shock absorber and secure it in a vise.
(d Using SST, compress the coil spring.
ssr 09727-22032
(c) Remove the nut.
(d) Remove the suspension support, upper insulator coil
spring, lower insulator and bumper.
8. HANDLING OF SHOCK ABSORBER
(a) Do not disassemble the shock absorber because the
cylinder is filled with gas.
(b) lf you replace a shock absorber, drill a 2.0 - 3.0 mm
(0.079 - 0.118 in.) hole in the bottom of the rep-
laced shock absorber's cylinder to completely release
the high pressure gas. ffhe gas is colorless, odorless
and not poisonous. However, when drilling, chips
may fly out so work carefully.)
(c) Handle the shock absorber carefully. Never score or
scratch the exposed part of the piston rod, and never
allow paint or oil to get on it.
(d) Do not turn the piston rod and cylinder with the
shock absorber extended completely.
1O mm (0.39 in.)

REAR AXLE AND SUSPENSION - Rear Suspension (FWD)RA.l9
Lower Bracket
Suspension
Support
INSTALLATION OF REAR SHOCK ABSORBER
1. INSTALL SPRING BUMPER, COIL SPRING,
INSULATOR AND SUSPENSION SUPPORT
(a) Mount the shock absorber in a vise.
(b) Install the lower insulator to the lower seat of the
shock absorber.
(c) Using SST, compress the coil spring.
ssT 09727 -22032
(d) Align the coil spring end with the lower insulator
hollow and install the coil spring.
(e) lnstall the spring bumper and insulator.
(f) Align the suspension support lower seat hollow and
lower insulater hollow.
(g) Align the suspension support with the piston rod and
install.
(h) Align the suspension support with the shock absor-
ber lower bracket as shown.
(i) Provisionally install a new nut.
2. CONNECT SHOCK ABSORBER TO BODY
Connect the shock absorber with three nuts. Torque the
nuts.
Torque: 240 kg-cm {17 ft-lb, 24 N.m}
3. INSTALL SHOCK ABSORBER TO AXLE CARRIER
Install the shock absorber with two bolts and two nuts.
Torque the nuts.
Torque: 1,450 kg-cm (105 ft-tb, 142 N.m)

RA.20REAR AXLE AND SUSPENSION - Rear Suspension (FWD)
4. TOROUE NUT HOLDING SUSPENSION SUPPORT TO
SHOCK ABSORBER
(a) Torque the nut.
Torque: 500 kg-cm (36 ft-lb, 49 N'ml
(b) Install the dust cover on the suspension support'
5. INSTALL FLEXIBLE HOSE TO SHOCK ABSORBER
BRACKET
6. INSTALL BRAKE TUBE
Torque: 155 kg-cm (1 1 ft-lb, 15 N'm)
7. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-7)
8. CHECK REAR WHEEL ALIGNMENT (See page RA-3)
9. INSTALL PACKAGE TRAY BRACKET AND SHOCK
ABSORBER
Suspension Arm
(See page RA-l6)
REMOVAL OF SUSPENSION ARM
1. JACK UP VEHICLE
Jack up the vehicle and support the body with stands.
2. REMOVE NO.2 SUSPENSION ARM
(a) Remove the bolt and nut holding the suspension arm
to the axle carrier.
(b) Remove the cam and bolt holding the suspension
arm to the body and remove the suspension arm.
NOTE: (1) Remember where the cam plate mark is
when removing the suspension arm.
Ql When removing, loosen the bolt. Do not turn
the cam.

REAR AXLE AND SUSPENSION - Rear Suspension (FWD)RA.21
3. REMOVE NO.l SUSPENSION ARM
(d Remove the bolt and nut holding the suspension arm
to the axle carrier.
(b) Remove the bolt and nut holding the suspension arm
to the body and remove the suspension arm.
REPLACEMENT OF NO.l BUSHING
1. REMOVE BUSHING
Using SST, press out the bushing.
ssT 09726-32010
2. INSTALL BUSHING
Using SST, press in a new bushing.
ssr 09726-32010
CAUTION: Do not use a lubricant when pressing in
the bushing.
INSTALLATION OF SUSPENSION ARM
1. INSTALL NO.l SUSPENSION ARM
(a) Connect the suspension arm to the body with the
bolt and nut. Do not torque the bolt yet.
NOTE: Be sure the lip of the nut is resting on the flange
of the bracket, not over it.
\-----7
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a
REAR AXLE AND SUSPENSION
(d Connect the suspension arm to the axle carrier with
the bolt and nut. Do not torque the bolt yet.
NOTE: When connecting the suspension arm, insert the
lip of the nut into the hole on the suspension.
2. INSTALL NO.2 SUSPENSION ARM
(a) Place the suspension arm in position.
(b) lnstall the cam and bolt holding the suspension arm
to the body. Do not torque the bolt yet.
(c) Align the cam plate mark at the same position it was
before removal.
(d) Install the bolt and nut holding the suspension arm to
the axle carrier. Do not torque the bolt yet.
NOTE: Be sure the lip of the nut is resting on the flange
of the suspension arm, not over it.
3. TOROUE SUSPENSION ARM SETTING BOLTS
(a) Remove the stands and bounce the vehicle to stabi-
lize the suspension.
(d Torque the setting bolts with the vehicle weight on
the suspension.
Torque: 89O kg-cm (64 ft-lb, 87 N.ml
4. CHECK REAR WHEEL ALTGNMENT (See page RA-31