YAMAHA VX110 2005 Service Manual

8-8
E
HULL
HOODFRONT HOOD
FRONT HOOD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
FRONT HOOD REMOVAL
Follow the left “Step” for removal.
1 Bolt/washer/nut 2/2/2
2 Front hood assembly 1
3Bolt 2
4 Hood lock assembly 1
5 Hinge assembly 1
6Bolt 4
7 Nut/washer 4/4 Deluxe model only
8 Left mirror/seal 1/1 Deluxe model only
4
31011
13
8 7 1
9
52
12
6
5 × 20 mm
1.9 N • m (0.19 kgf • m, 1.4 ft • Ib)
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
242
LT
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)LT
242
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
LT
572
LT
6 × 95 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
1
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8-9
E
HULL
HOODFRONT HOOD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9 Right mirror/seal 1/1 Deluxe model only
10 Rivet 4
11 Storage compartment panel 1
12 Bolt 2
13 Lid lock hook 1
Reverse the removal steps for installation.
4
31011
13
8 7 1
9
52
12
6
5 × 20 mm
1.9 N • m (0.19 kgf • m, 1.4 ft • Ib)
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
242
LT
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)LT
242
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
LT
572
LT
6 × 95 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
1
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8-10
E
HULL
HOODFRONT HOOD
SERVICE POINTS
Rivet Installation
1. Install:
Rivets
Installing steps:
Insert a rivet completely in the holes in
both the storage compartment panel 1
and inner hull.
Push in the rivet pin 2
until it clicks and
is flush with the top of the rivet.
NOTE:
To remove a rivet, push the rivet pin in
until it clicks and is below the top of the
rivet.
Before reinstalling a rivet, hold the rivet
flange a
with both hands and push the
rivet pin perpendicularly against a hard
flat surface until the pin protrudes from the
top of the rivet.
2
1
a
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8-11
E
HULL
HOODENGINE HATCH COVER
ENGINE HATCH COVER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
ENGINE HATCH COVER
REMOVALFollow the left “Step” for removal.
1 Band 1
2 Grommet 1
3 Bolt/washer/nut 4/4/4
4Bolt 4
5 Bolt 1 Deluxe model only
6 Damper stopper 1 Deluxe model only
7 Screw 2 Deluxe model only
5
10
118 7
6
2
9
4
33
34 3
1
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)5 × 14 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
5 × 16 mm
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3
3
3
10
7
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
4
LT
572
LT
LT
572
LT
LT
572
LT
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LTFWD
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8-12
E
HULL
HOODENGINE HATCH COVER
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8 Shift lever handle 1 Deluxe model only
9 Engine hatch cover 1
10 Bolt 4
11 Multifunction meter 1
Reverse the removal steps for installation.
5
10
118 7
6
2
9
4
33
34 3
1
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)5 × 14 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
5 × 16 mm
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3
3
3
10
7
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
4
LT
572
LT
LT
572
LT
LT
572
LT
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LTFWD
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8-13
E
HULL
HOOD
SERVICE POINTS
Damper stopper inspection (Deluxe model
only)
1. Install:
Damper stopper 1

Shift lever handle 2

NOTE:
To install the damper stopper, insert it into the
hole in the shift lever handle from the bottom,
and then slide it upward.
2
1
ENGINE HATCH COVER
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8-14
E
HULL
HOODENGINE HATCH COVER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
GLOVE COMPARTMENT
REMOVAL Follow the left “Step” for removal.
1 Hinge assembly 2
2Lid 1
3 Latch 1
4 Cap holder 1
5 Hood bumper 2
6Drain plug 1
Reverse the removal steps for installation.
4 3
2
1
5
56
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8-15
E
HULL
HOOD
SERVICE POINTS
Glove compartment assembly installation
1. Install:
Hinge assembly
NOTE:
When installing the hinge assembly, make
sure that the springs are in the position shown.
ENGINE HATCH COVER
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8-16
E
HULL
HOODSHIFT LEVER (DELUXE MODEL ONLY)
SHIFT LEVER (DELUXE MODEL ONLY)
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SHIFT LEVER REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift cable Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 2
2 Detent plate 1
3 Shift lever 1
4Nut 2
5Bracket 1
Reverse the removal steps for installation.
5 43
21
6 × 18 mm
8.0 N • m (0.8 kgf • m, 5.8 ft • Ib)
4
1
LT
572
LT
LT
572
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-17
E
HULL
HOODHOSES
HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HOSES REMOVAL
Follow the left “Step” for removal.
Fuel tank Refer to “FUEL TANK AND FUEL PUMP
MODULE” in Chapter 4.
Accelerator position sensor Refer to “Throttle cable inspection and
adjustment” in Chapter 3.
NOTE:
When removing the ventilation hose and
fuel tank breather hose, it is not necessary
to remove the fuel tank.
1 Band 8
2 Grommet 2
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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