YAMAHA YBR250 2007 Owners Manual

Y
AMAHA MOTOR DA AMAZÔNIA LTDA.
PRINTED IN BRAZIL
2007 - GYL
(E) OWNER’S MANUAL
YBR2505D1-F8199-E0

INTRODUCTION
EAU10100
Welcome to the Yamaha world of motorcycling!
As the owner of the YBR250, you are benefiting from Yamaha’s vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YBR250. The owner’s manual does
not only instruct you in how to operate, inspect and maintain your motor\
cycle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your moto\
rcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
EAU10151
Particularly important information is distinguished in this manual by the following notations:The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle
operator, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.l
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
l
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may\
be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.*Product and specifications are subject to change without notice.
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IMPORTANT MANUAL INFORMATIONYBR250
OWNER’S MANUAL
© 2007 by Yamaha Motor da Amazônia Ltda 1st edition, January 2007All rights reserved
Any reprinting or unauthorized use without the written permission of
Yamaha Motor da Amazônia Ltda
is expressly prohibited.Printed in Brazil.
EAUW0010
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TABLE OF CONTENTESSAFETY INFORMATION .................... 1-1
DESCRIPTION ................................... 2-1Left view ........................................ 2 - 1
Right view ...................................... 2 - 2
Controls and instruments ............. 2 - 3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1 Main switch/steering lock ............. 3 - 1
Indicator and warning lights ........ 3 - 2
Speedometer ................................. 3 - 2
Tachometer .................................... 3 - 3
Multi-function display ................... 3 - 3
Handlebar switches ...................... 3 - 4
Clutch lever ................................... 3 - 5
Shift pedal ..................................... 3 - 6
Brake lever .................................... 3 - 6
Brake pedal ................................... 3 - 6
Fuel tank cap ................................. 3 - 7
Fuel ................................................ 3 - 7
Catalytic converter ........................ 3 - 8
Seat ................................................ 3 - 9
Helmet holder ................................ 3 - 9
Storage compartment .................3-10
Adjusting the shock aborber
assemblies ............................... 3-10
Luggage strap holders ...............3-11
Sidestand ..................................... 3-11
Ignition circuit cut-off system .....3-12 PRE-OPERATION CHECKS .............. 4-1
Pre-operation check list ............... 4 - 2
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1 Starting the engine ....................... 5 - 1
Shifting ........................................... 5 - 2
Tips for reducing fuel
consumption .............................. 5 - 3
Engine break-in ............................ 5 - 3
Parking .......................................... 5 - 4
PERIODIC MAINTENANCE AND
MINOR REPAIR .................................. 6-1 Owner’s tool kit .............................. 6 - 1
Periodic maintenance and lubrication chart ......................... 6 - 2
Removing and installing the cowling and panels ................... 6 - 6
Checking the spark plug .............. 6 - 7
Engine oil and oil filter element ... 6-8
Cleaning the air filter element ... 6-11
Checking the engine idling
speed ........................................ 6-12
Checking the throttle cable free play .................................... 6-12
Valve clearance .. ........................6-12
Tires ............................................. 6-13
Cast wheels ................................. 6-15
Adjusting the clutch lever free play .................................... 6-15Adjusting the brake pedal
position and free play .............6-16
Adjusting the rear brake light switch ........................................ 6-17
Checking the front brake pads
and rear brake shoes ..............6-17
Checking the front brake fluid level .......................................... 6-18
Changing the brake fluid ...........6-18
Drive chain slack ........................6-19
Cleaning and lubricating the
drive chain ............................... 6-20
Checking and lubricating the cables ....................................... 6-21
Checking and lubricating the throttle grip and cable .............6-21
Checking and lubricating the
brake and clutch levers ...........6-21
Checking and lubricating the brake and shift pedals ............6-22
Checking and lubricating the sidestand .................................. 6-22
Lubricating the rear
suspension .............................. 6-23
Checking the front fork ...............6-23
Checking the steering ................6-24
Checking the wheel bearings ....6-24
Battery .......................................... 6-24
Replacing the fuses ....................6-26
Replacing the headlight bulb ....6-27
Replacing a turn signal light bulb or the tail/brake light bulb .......6-28
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TABLE OF CONTENTES
Replacing the auxiliary lightb u l b ........................................... 6-28
Supporting the motorcycle .........6-29
Front wheel .................................. 6-29
Rear wheel .................................. 6-30
Troubleshooting ..........................6-31
Troubleshooting chart ................6-32
MOTORCYCLE CARE AND
STORAGE ........................................... 7-1
C a r e ............................................... 7 - 1
Storage .......................................... 7 - 3
SPECIFICATIONS .............................. 8-1
CONSUMER INFORMATION ............. 9-1 Identification numbers .................. 9 - 1
Vehicle identification number ...... 9 - 1
Model label .................................... 9 - 1
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1-1
1
SAFETY INFORMATION
EAU10281
MOTORCYCLES ARE SINGLE TRACK
VEHICLES. THEIR SAFE USE AND
OPERATION ARE DEPENDENT UPON
THE USE OF PROPER RIDING
TECHNIQUES AS WELL AS THE
EXPERTISE OF THE OPERATOR.
EVERY OPERATOR SHOULD KNOW
THE FOLLOWING REQUIREMENTS
BEFORE RIDING THIS MOTORCYCLE.
HE OR SHE SHOULD:l
OBTAIN THOROUGH
INSTRUCTIONS FROM A
COMPETENT SOURCE ON ALL
ASPECTS OF MOTORCYCLE
OPERATION.
l
OBSERVE THE WARNINGS AND
MAINTENANCE
REQUIREMENTS IN THE
OWNER’S MANUAL.
l
OBTAIN QUALIFIED TRAINING IN
SAFE AND PROPER RIDING
TECHNIQUES.
l
OBTAIN PROFESSIONAL
TECHNICAL SERVICE AS
INDICATED BY THE OWNER’S
MANUAL AND/OR WHEN MADE
NECESSARY BY MECHANICAL
CONDITIONS.Safe riding
l
Always make pre-operation checks.
Careful checks may help prevent
an accident.
l
This motorcycle is designed to
carry the operator and a passenger.
l
The failure of motorists to detect
and recognize motorcycles in traffic
is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did not
see the motorcycle. Making
yourself conspicuous appears to be
very effective in reducing the
chance of this type of accident.
Therefore:lWear a brightly colored jacket.lUse extra caution when you are
approaching and passing through
intersections, since intersections
are the most likely places for
motorcycle accidents to occur.lRide where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
l
Many accidents involve
inexperienced operators. In fact, many operators who have been
involved in accidents do not even
have a current motorcycle license.
lMake sure that you are qualified
and that you only lend your
motorcycle to other qualified
operators.lKnow your skills and limits.
Staying within your limits may
help you to avoid an accident.lWe recommend that you
practice riding your motorcycle
where there is no traffic until you
have become thoroughly familiar
with the motorcycle and all of its
controls.
l
Many accidents have been caused
by error of the motorcycle operator.
A typical error made by the operator
is veering wide on a turn due to
EXCESSIVE SPEED or
undercornering (insufficient lean
angle for the speed).lAlways obey the speed limit and
never travel faster than warranted
by road and traffic conditions.lAlways signal before turning or
changing lanes. Make sure that
other motorists can see you.
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1-2
1
SAFETY INFORMATION
l
The posture of the operator and
passenger is important for proper
control.lThe operator should keep both
hands on the handlebar and both
feet on the operator footrests
during operation to maintain
control of the motorcycle.lThe passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped, with
both hands and keep both feet
on the passenger footrests.lNever carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
l
Never ride under the influence of
alcohol or other drugs.
l
This motorcycle is designed for on-
road use only. It is not suitable for
off-road use.
Protective apparel
The majority of fatalities from
motorcycle accidents are the result of
head injuries. The use of a safety helmet
is the single most critical factor in the
prevention or reduction of head injuries.
l
Always wear an approved helmet.
l
Wear a face shield or goggles. Wind
in your unprotected eyes could
contribute to an impairment of
vision that could delay seeing a
hazard.
l
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abrasions
or lacerations.
l
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
l
Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear
protective clothing that covers your
legs, ankles, and feet.
l
A passenger should also observe
the above precautions.
Modifications
Modifications made to this motorcycle
not approved by Yamaha, or the removal
of original equipment, may render the
motorcycle unsafe for use and may
cause severe personal injury.
Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your
motorcycle can adversely affect stability
and handling if the weight distribution of
the motorcycle is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle that
has added cargo or accessories. Here
are some general guidelines to follow if
loading cargo or adding accessories to
your motorcycle:
Loading
The total weight of the operator,
passenger, accessories and cargo must
not exceed the maximum load limit.Maximum load:
167 kg (368 lb)When loading within this weight limit,
keep the following in mind:l
Cargo and accessory weight should
be kept as low and close to the
motorcycle as possible. Make sure
to distribute the weight as evenly
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1-3
1
SAFETY INFORMATION
as possible on both sides of the
motorcycle to minimize imbalance
or instability.
l
Shifting weights can create a
sudden imbalance. Make sure that
accessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
l
Never attach any large or heavy
items to the handlebar, front fork,
or front fender. These items,
including such cargo as sleeping
bags, duffel bags, or tents, can
create unstable handling or a slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this motorcycle. Since Yamaha cannot
test all other accessories that may be
available, you must personally be
responsible for the proper selection,
installation and use of non-Yamaha
accessories. Use extreme caution when
selecting and installing any accessories.
Keep the following guidelines in mind,
as well as those provided under“Loading” when mounting accessories.
l
Never install accessories or carry
cargo that would impair the
performance of your motorcycle.
Carefully inspect the accessory
before using it to make sure that it
does not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or
obscure lights or reflectors.lAccessories fitted to the
handlebar or the front fork area
can create instability due to
improper weight distribution or
aerodynamic changes. If
accessories are added to the
handlebar or front fork area, they
must be as lightweight as
possible and should be kept to a
minimum.lBulky or large accessories may
seriously affect the stability of the
motorcycle due to aerodynamic
effects. Wind may attempt to lift
the motorcycle, or the motorcycle
may become unstable in cross
winds. These accessories may
also cause instability whenpassing or being passed by large
vehicles.
lCertain accessories can displace
the operator from his or her
normal riding position. This
improper position limits the
freedom of movement of the
operator and may limit control
ability, therefore, such
accessories are not
recommended.
l
Use caution when adding electrical
accessories. If electrical
accessories exceed the capacity of
the motorcycle’s electrical system,
an electric failure could result,
which could cause a dangerous
loss of lights or engine power.
Gasoline and exhaust gas
l
GASOLINE IS HIGHLY
FLAMMABLE:lAlways turn the engine off when
refueling.lTake care not to spill any gasoline
on the engine or exhaust system
when refueling.lNever refuel while smoking or in
the vicinity of an open flame.
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1-4
1
SAFETY INFORMATION
l
Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are
poisonous and may cause loss of
consciousness and death within a
short time. Always operate your
motorcycle in an area that has
adequate ventilation.
l
Always turn the engine off before
leaving the motorcycle unattended
and remove the key from the main
switch. When parking the
motorcycle, note the following:lThe engine and exhaust system
may be hot, therefore, park the
motorcycle in a place where
pedestrians or children are not
likely to touch these hot areas.lDo not park the motorcycle on a
slope or soft ground, otherwise it
may fall over.lDo not park the motorcycle near
a flammable source, (e.g., a
kerosene heater, or near an open
flame), otherwise it could catch
fire.
l
When transporting the motorcycle
in another vehicle, make sure that
it is kept upright. If the motorcycleshould lean over, gasoline may leak
out of the fuel tank.
l
If you should swallow any gasoline,
inhale a lot of gasoline vapor, or
allow gasoline to get into your eyes,
see your doctor immediately. If any
gasoline spills on your skin or
clothing, immediately wash the
affected area with soap and water
and change your clothes.
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