ECU ASTON MARTIN V8 VANTAGE 2010 Workshop Manual
[x] Cancel search | Manufacturer: ASTON MARTIN, Model Year: 2010, Model line: V8 VANTAGE, Model: ASTON MARTIN V8 VANTAGE 2010Pages: 947, PDF Size: 43.21 MB
Page 712 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-23
12. Remove nuts (x8) securing RH exhaust manifold to cylinder head, remove ma nifold (see Fig. 5).
13. Remove coil covers (x2).
14. Disconnect multiplugs (x8) to ignition coils (see Fig. 6).
15. Disconnect multiplug to VVT solenoids (x2).
16. Disconnect multiplugs (x8) to Injectors (see Fig. 7).17. Disconnect multiplug (x1) fu
el rail pressure sensor (see
Fig. 8).
18. Remove bolt (x1) purge valve pipe to RH support bracket.
19. Release engine harness from RH support bracket (clips x3).
20. Remove cam cover nut (x1) and bolts (x2) and remove RH support bracket.
21. Release heater hose from heater hose bracket.
22. Release vacuum pipe from heater hose bracket clips (x2).
23. Release harness from heater hose bracket clips (x3).
24. Remove cam covers nuts (x2) and release RH heater hose bracket.
25. Disconnect multiplug (x1) alternator (see Fig. 9).
Fig. 5
Fig. 6
Fig. 7
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Fig. 8
Fig. 9
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Page 714 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-25
45. Disconnect multiplugs (x4) knock sensors (see Fig. 13).
46. Disconnect multiplug (x 1) secondary air pump.
47. Disconnect multiplug (x1) engine coolant temperature.
48. Disconnect earth lead.
49. Disconnect multiplugs (x2) suppressors
50. Remove bolts (x2) rear engine harness support bracket.
51. Cut cable ties (x7) harn ess to rear support bracket.
52. Release harness multiplugs (x4) from rear harness support bracket
53. Release and remove harness from remaining clip positions (x8).
Installation
1. Secure multiplugs (x4) and the harness with cable ties to rear support bracket.
2. Secure harness (x8) and install rear harness support bracket.
3. Connect multiplugs (x2) suppressors
4. Connect earth lead.
5. Connect multiplug (x1) engine coolant temperature.
6. Connect multiplug (x1) secondary air pump.
7. Connect multiplugs (x4) knock sensors.
8. Connect multiplug (x1) air control valve solenoid.
9. Connect multiplugs (x2) CMP sensors.
10. Position and secure engine harness in clips (x25)
11. Install inlet manifold
12. Install heater hose brackets (x2)
13. Secure engine harness to LH and RH heater hose brackets.
14. secure heater hose to he ater hose brackets (x2).
15. Connect breather hose to manifold.
16. Secure servo hose.
17. Install LH and RH support brackets
18. Connect multiplug (x1) condenser.
19. Connect multiplug (x1) throttle body.
20. Connect multiplug (x1) in let air temperature sensor.
21. Disconnect multiplug (8) to injectors. 22. Secure harness clip to ridge of cam covers (x2).
23. Connect multiplugs (x2) VVT solenoid.
24. Connect multiplugs (x8) to ignition coils.
25. Secure HEGO engine harn
ess connections (x4) to
mounting bracket.
26. Connect multiplug (x1) crankshaft sensor.
27. Connect multiplug (x1) starter motor.
28. Connect multiplugs (x2) oil pressure and temperature switches.
29. Connect multiplug (x1) alternator.
30. Secure vacuum pipe to heater hose bracket clips (x2).
31. install bolt (x1) purge valv e pipe to RH support bracket.
32. Connect multiplug (x1) fuel rail pressure sensor.
33. Install coil covers.
34. Install LH and RH exhaust ma nifolds, install and torque
tighten nuts (x16).
35. Install slings to engine lifting brackets, connect and raise hoist.
36. Lower engine onto subframe, align hydramounts, install and torque tighten nuts (x2).
37. Disconnect hoist from slings, move hoist aside.
38. Remove slings from engine.
39. Remove lifting brackets from engine, (303-749 and (303-536).
40. Clean EGR module, pipe union and mating faces.
41. Install new gasket, install EGR module, install and torque tighten bolts (x2)
42. Install EGR pipe, torque tighten union.
43. Connect multiplug and vacuum pipe to EGR module.
44. Install engine (see Wo rkshop Manual procedure
03.00.AC Engine Assembly - Remove for access and
refit).
Facia Harness-Renew
Removal
1. Remove IP assembly (see Workshop Manual procedure
01.12.AB Instrument Panel - Facia Assembly - Remove
for access and refit).
2. Disconnect multiplugs (x 6) from heater assembly.
3. Remove nuts (x2) and bolt (x 1) heater assembly to facia.
4. Remove instrument panel bezel assembly (see Workshop Manual procedur e 01.12.AV Bezel Assembly
- Instrument Panel - Renew).
Fig. 13
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Warning
Always connect the battery earth (- ve) terminal last.
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first an d reconnected last.
Page 715 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-26 Workshop Manual May 2007
5. Remove screws (x4), securing centre stack assembly to
IP.
6. Release centre stack assembly, disconnect multiplugs (x12).
7. Remove nuts (x3) securing blower assembly to instrument pack.
8. Disconnect multiplug and lucar connector to blower assembly.
9. Remove screws (x7), remove steering column shrouds.
10. Remove screw securing load spread plate to column. Collect column shrouds mounting bracket.
11. Release clips (x2), column switch harness to load spread plate.
12. Disconnect multiplugs (x3), steering column switches.
13. Disconnect multiplugs (x2) ignition switch assembly.
14. Remove DIP panel (see Workshop Manual procedure 13.01.AA Module - Driver Information - Renew).
15. Disconnect multiplug to RKE receiver.
16. Release facia harness to main harness multiplugs (x5) from IP bracket RH side.
17. Disconnect multiplug to glovebox latch motor.
18. Disconnect multiplug to pass engers airbag on/off switch.
19. Disconnect multiplug to solar sensor.
20. Disconnect multiplug to centre speaker.
21. Disconnect multiplugs (x2) to footwell lamps.
22. Release diagnostic sockets (x2) from bracket.
23. Disconnect multiplug to CD player.
24. Disconnect multiplug to headlamp levelling unit.
25. Disconnect multiplug to PDC sounder.
26. Disconnect multiplugs (x2) to master lighting switch.
27. Disconnect multiplug to interior guard switch.
28. Disconnect multiplug to steering rotation sensor.
29. Release facia harness to main harness multiplugs (x6) from IP bracket LH side.
30. Release harness clips from instrument panel.
31. Remove harness assembly.
Installation
1. Position harness to IP and secure in clips (x21).
2. Install facia harness to main harness multiplugs (x6) to IP bracket LH side.
3. Connect multiplug (X1) to steering rotation sensor.
4. Connect multiplug (X1) to interior guard switch.
5. Connect multiplugs (x2) to master lighting switch.
6. Connect multiplug (x1) to PDC sounder.
7. Connect multiplug (x1) to headlamp levelling unit.
8. Connect multiplug (X1) to CD player.
9. install diagnostic sockets (x2) to bracket.
10. Connect multiplugs (x2) to footwell lamps.
11. Connect multiplug (X1) to centre speaker.
12. Connect multiplug (X1) to solar sensor.
13. Connect multiplug to passengers airbag on/off switch.
14. Connect multiplug (X1) to glovebox latch motor. 15. Install facia harness to main harness multiplugs (x5) from
IP bracket RH side.
16. Connect multiplug to RKE receiver.
17. Install DIP panel (see Workshop Manual procedure 13.01.AA Module - Driver Information - Renew).
18. Connect multiplugs (x2) ignition switch assembly.
19. Connect multiplugs (x3), steering column switches.
20. Secure column switch harness in clips (x2) to load spread plate.
21. Position column shroud brackets and Install screw securing load spread plate to column.
22. Install steering column shrouds, (screws x7).
23. Connect multiplug (X1) an d lucar connector (X1) to
blower assembly.
24. Position blower assembly to IP and install nuts (x3)
25. Position centre stack assembly and connect multiplugs (x12).
26. install screws (x4), securing centre stack assembly to IP.
27. Install instrument panel bezel assembly (see Workshop Manual procedure 01.12.AV Bezel Assembly -
Instrument Panel - Renew).
28. Connect tube from 'In-car' temperature sensor and install heater assembly.
29. Connect multiplugs (x6) heater assembly.
30. Install IP assembly (see Workshop Manual procedure
01.12.AB Instrument Panel - Facia Assembly - Remove
for Access and Refit).
Cabin Harness Assembly-Renew
Removal
1. Disconnect vehicle battery.
2. Remove instrument panel (see Workshop Manual procedure 01.12.AB Instrume nt Panel - Facia Assembly
- Remove for Access and Refit).
3. Remove front header panel (see Workshop Manual procedure 01.05.BB Panel Assembly - Header - Renew).
4. Remove central electronic module (see Workshop Manual procedure 18.01.LC Module - Central
Electronic - Renew).
5. Remove RH rear wheel arch liner (see Workshop Manual procedure 01.02.JB Wheel Arch Liner - Rear -
LH - Renew).
6. Remove screw securing LH and RH quarter trim middle section to rear bulkhead cover.
Warning
Always connect the battery earth (- ve) terminal last.
Repair Operation Time (ROT)
ItemCode
Cabin Harness Assembly-Renew 18.01.GB
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be
disconnected first and reconnected last.
Page 716 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-27
7. Release/remove LH and RH quarter trim middle panel,
fir tree clips (x8)
8. Remove bolts (x4) and screw (x2) securing LH and RH upper quarter trim moulding to body.
9. Disconnect multiplug (x2) LH and RH speaker.
10. Remove nuts (x6) LH and RH speaker to trim moulding and remove speakers.
11. Feed seatbelt/s through trim moulding aperture and remove moulding.
12. Remove bolts (x4) seat belt bracket to body and position bracket aside.
13. Remove rear floor carpet.
14. Remove nut (x1) and bolt (x1) subwoofer to body.
15. Lift subwoofer assembly and disconnect multiplug (x1) and remove assembly
16. Remove power amplifier (see Workshop Manual procedure 15.01.AB Power Amplifier - Renew).
17. Remove tyre sealant bottle.
18. Remove mobility kit from storage rack
19. Slide fusebox rearwards and release from bracket.
20. Release terminal cover, remove nut (x1) main battery lead to fusebox.
21. Disconnect multiplugs (x2) and remove fusebox.
22. Remove nuts (x6), Star wash ers (x6), plain washers (x6)
and rubber seals (x6) rear lamp assembly.
23. Disconnect multiplug (x2) and remove LH and RH rear
lamp assembly.
24. Remove multi-media module - LH side of luggage compartment (see Workshop Manual procedure
19.07.BB Module - Multi Media - Renew).
25. Remove front floor carpet and A lower post trim panel. - check procedure on refit.
26. Remove bolts (x4) handbrake lever bracket to floor and position lever aside.
27. Remove bolts (x4) footrest bracket to body and floor.
28. Remove brake booster (see Workshop Manual procedure 06.07.AB Brake Booster - RHD - Renew). 29.Disconnect throttle pedal multiplugs (x2) (see Fig. 1).
30. Remove earth headers (x3) (see Fig. 2).
31. Disconnect Stop light switch, Clutch UP switch and
Clutch DOWN switch multip lugs Clipped to body x1)
(see Fig. 3). Fig. 1
Fig. 2
Fig. 3
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Page 723 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-34 Workshop Manual May 2007
74. Remove bolts (x4) and earth strap for satellite navigation
mounting plate access (tie aside) (see Fig. 33).
75. Disconnect GPS (x2) and AM/FM tuner multiplugs.
76. Disconnect Lucar connectors (x2) from AM/FM tuner and unclip service loop and push harness into vehicle.
77. Push rear light harness and grommet into vehicle.
78. Remove harness clips (x4).
79. Remove wires from earth headers (x3).
80. Disconnect Interior light, accessory sockets (x2), battery disconnect switch, power pl ug and barometric sensor
(clipped to body x4).
81. Release harness from body (x3).
82. Release grommet and pull harness from wheel arch area (see Fig. 34). 83. Disconnect multiplugs forward harness to main harness
(x3) (clipped to body x1) (see Fig. 35).
84. Disconnect (bolted) multiplug forward harness to main harness (clipped to body).
85. Release grommet and feed harness from under bonnet through bulkhead into cabin.
86. Remove harness from vehicle.
Installation
1. Connect throttle pedal mult iplugs (x2) (see Fig. 1).
2. Install earth headers (x3).
3. Connect Stop light switch, Clutch UP switch and Clutch DOWN switch multiplugs (x2) Clip to body (x1).
4. Install harness clips (x3).
5. Secure multiplugs to sill (x2).
6. Secure roof harness clips (x4) and velcro (x2) to body
7. Connect engine harness to main harness multiplugs (x4) (clip to body).
8. Install earth headers (x4).
9. Connect battery header (x1).
10. Secure harness from clips (x3).
Fig. 33
Fig. 34
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Fig. 35
Fig. 1
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Page 724 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-35
11. Connect door harness to main harness multiplug and
secure boot.
12. Connect Crash sensor an d parking brake multiplugs.
13. Connect Fuel pump module, parking aid module (x2) and pre-tensioner multiplugs (clip to body).
14. Install earth header.
15. Install clips (x13).
16. Connect petrol tank multiplug and secure to body
17. Install harness clips (x2).
18. Pull harness from passenger compartment and secure grommet.
19. Connect crash sensor, battery disconnect switch and pre-tensioner multiplugs (clip to body x2).
20. Install battery header.
21. Install earth headers (x2).
22. Secure in-line fuse to body.
23. Secure harness to floor (bolts x4).
24. Install clips (x8).
25. Feed harness into tailgate area and secure grommet (LH).
26. Connect LH tailgate harness multiplug (clip to body).
27. Install LH harness clips (x3).
28. Connect RH tailgate ha rness multiplug (clipped to
body).
29. Feed harness into tailgate area and secure grommet (RH).
30. Install RH harness clips (x4).
31. Install nuts (x7) harness to tunnel.
32. Install earth headers (x2).
33. Connect Airbag module (x2) multiplugs.
34. Install harness clips (x3).
35. Install nuts (x3) harness to tunnel.
36. Install earth headers (x2).
37. Connect Yaw sensor multiplug.
38. Install earth headers (x2).
39. Install nuts (x3) harness to front bulkhead.
40. Install harness clips (x4).
41. Connect fuel filler flap release and interior light
multiplugs.
42. Push rear light harness through body and secure grommet.
43. Install new harness clips (x7).
44. Pull harness from interior, connect Lucar connectors (x2) to AM/FM tuner and clip service loop.
45. Connect GPS (x2) and AM/FM tuner multiplugs.
46. Install bolts (x4) and earth strap for Satellite Navigation mounting plate access.
47. Connect rear bumper harness (x2) and Subframe harness multiplugs (clipped to body x1).
48. Push harness into w/arch area and secure grommet.
49. Install wires to earth headers (x3).
50. Push rear light harness through body and fit grommet. 51. Secure harness to body (x3).
52. Connect Interior light, a
ccessory sockets (x2), battery
disconnect switch, power plug (clipped to body x4).
53. Install new harness clips (x4).
54. Feed harness from cabin th rough bulkhead into under
bonnet area and secure grommet.
55. Connect multiplugs forward harness to main harness (x3) (clip to body).
56. Connect (bolted) multiplug forward harness to main harness (clip to body).
57. Install brake booster (see Workshop Manual procedure 06.07.AB Brake Booster - RHD - Renew
58. Install footrest (bolts x4).
59. Install handbrake lever (bolts x4).
60. Install front floor carpet and a post trim panel.
61. Install multimedia module (see Workshop Manual procedure 19.07.BB Module - Multi Media - Renew).
62. Position LH and RH rear lamp assemblies and connect
multiplugs (x2).
63. Install rubber seals (x3), plain washers (x3), and star washers (x3). Install and tighten nuts (x3).
64. Position fusebox, connect main battery feed, install and torque tighten nut, install terminal cover.
65. Connect multiplugs (x2) and install fusebox in mounting bracket.
66. Install mobility kit.
67. Install tyre sealant bottle.
68. Install power amplifier (see Workshop Manual procedure 15.01.AB Power Amplifier - Renew).
69. Fit rear floor carpet - check procedure
70. Connect multiplug (x1) subwoofer.
71. Install subwoofer (nut x1 and bolt x1).
72. Install seat belt bracket (bolts x4).
73. Install speaker to LH and RH trim moulding (nuts x6).
74. Connect multiplug (x2) LH and RH speaker
75. Feed seatbelt/s through quarter trim moulding.
76. Install quarter trim moulding (bolts x2 and screw x1).
77. Install RH and LH quarter trim middle panel, secure
with clips, Install and tighten screw.
78. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.JB Wheel Arch Liner - Rear - RH -
Renew).
79. Install central electronic module (see Workshop Manual procedure 18.01.LC Module - Central Electronic -
Renew).
80. Install instrument panel (see Workshop Manual procedure 01.12.AB Instrument Panel - Facia Assembly
- Remove for Access and Refit).
81. Install front header panel (see Workshop Manual procedure 01.05.BB Panel Assembly - Header - Renew).
82. Connect vehicle battery.
Page 725 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-36 Workshop Manual May 2007
Passenger Door Harness-Renew
Removal
1. Remove LH door glass regulator (see Workshop Manual
procedure 01.11.DB Regula tor - Door Glass - LH -
Renew).
2. Remove bolts (x4) door control module to door.
3. Disconnect multiplugs (x3) and remove door control module.
4. Remove bolts (x3) side impact mounting plate to door.
5. Disconnect multiplug to side impact sensor and remove plate.
6. Disconnect multiplug to door speaker.
7. Disconnect multiplug to door mirror.
8. Disconnect multiplug to door latch assembly.
9. Release harness from inner door casing clips (x10).
10. Release harness from outer door casing clips (x8).
11. Release harness grommets from door casing (x2).
12. Remove harness.
Installation
1. Position harness in door and install grommets (x2).
2. Secure harness in d oor casIng clips (x18).
3. Connect multiplug to door latch.
4. Connect multiplug to door mirror
5. Connect multiplug to door speaker.
6. Connect multiplug and inst all side impact mounting
plate to door (x3).
7. Connect multiplugs (x3) and install door control module.
8. Install LH door glass regu lator (see Workshop Manual
procedure 01.11.DB Regula tor - Door Glass - LH -
Renew).
Driver’s Door Harness-Renew
Removal
1. Remove drivers door glass regulator (see Workshop Manual procedure 01.11.DA Regulator - Door Glass -
RH - Renew).
2. Remove bolts (x4) drivers door control module to door.
3. Disconnect multiplugs (x3) and remove module.
4. Remove bolts (x3) plate to door.
5. Remove multiplug from side impact sensor and remove plate.
6. Disconnect multiplug to door speaker.
7. Disconnect multiplug to door mirror.
8. Disconnect multiplug to door latch assembly.
9. Release harness from inner door casing clips (x10).
10. Release harness from outer door casing clips (x8).
11. Release harness grommets from door casing (x2).
12. Remove harness.
Installation
1. Position harness in door and install grommets (x2).
2. Secure harness in door casing clips (x18).
3. Connect multiplug to door latch.
4. Connect multiplug to door mirror
5. Connect multiplug to door speaker.
6. Connect multiplug to side impact sensor and install plate assembly.
7. Connect multiplugs (x3) and install drivers door control module.
8. Install drivers door glass regulator (see Workshop Manual procedure 01.11.DA Regulator - Door Glass -
RH - Renew).
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. Th e earth lead (- ve) must be
disconnected first and reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.
Repair Operation Time (ROT)
ItemCode
Driver’s Door Harn ess-Renew 18.01.GH
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.
Page 726 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-37
Rear Bumper Harness-Renew
Removal
1. Remove rear bumper (see Workshop Manual procedure 01.19.BA Cover Assembly - Rear Bumper - Renew).
2. Disconnect harness multiplu gs (x2) in RH wheel arch.
3. Disconnect multiplugs (x2), PDC sensors.
4. Disconnect multiplug from vacuum pump.
5. Disconnect multiplug from shift transfer retro control pdl rod.
6. Release clips (x8) securing harness to LH wheel arch.
7. Release clip securing harness to evaporative emission control module bracket.
8. Disconnect multiplug from evaporative emission control
module.
9. Disconnect multiplug from siren control module.
10. Remove bumper harness.
Installation
1. Position bumper harness to body.
2. Secure harness clips (x8) in LH wheel arch.
3. Connect multiplug to evaporative emission control module.
4. Secure harness clip to ev aporative emission control
module bracket.
5. Connect multiplug to siren control module.
6. Connect multiplug to shift transfer retro control pdl rod.
7. Connect multiplug to vacuum pump.
8. Connect harness multiplugs in RH wheel arch.
9. Connect multiplugs (x2), PDC sensors.
10. Install rear bumper (see Workshop Manual procedure 01.19.BA Cover Assembly - Rear Bumper - Renew).
Transaxle Harness-Renew
Removal
1. Remove RH Wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
2. Remove rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
3. Disconnect transaxle multiplug from body harness.
4. Release harness from RH wheel arch (clips x2).
5. Disconnect LH and RH pad wear sensor multiplug (X2).
6. Disconnect load le vel sensor multiplug.
7. Disconnect LH AND RH AB S sensor multiplugs (x2)
8. Disconnect reverse light switch and release harness from transaxle (clips x2).
9. Release harness clips (x23) from subframe and toe control arms.
Installation
1. Secure harness clips (x23) to subframe and toe control arms.
2. Connect reverse light swit ch multiplug and secure
harness clips (x2) to transaxle.
3. Connect ABS sensors
4. Connect load level sensor.
5. Connect pad wear sensor multiplugs.
6. Connect transaxle multiplug and secure harness to wheel arch.
7. Install rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
8. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
Repair Operation Time (ROT)
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
Warning
Always connect the battery ea rth (- ve) terminal last.
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first an d reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.
Page 727 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-38 Workshop Manual May 2007
Axle Transmission Harness-Renew-
Sportshift Only
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp.
3. Remove torque tube (see Workshop Manual procedure
05.01.CA Torque Tube - Re move for Access & Refit).
4. Disconnect multiplug between propshaft speed sensor and transmission harness (see Fig. 1).
5. Disconnect multiplug betwee n clutch position sensor
and transmission harness (see Fig. 2).
6. Release clips (x4) securing clutch pipe to transmission harness. 7. Release clips (x5) securing transmission harness to
torque tube.
8. Release clip securing transmission harness to clutch pipe bracket and remove harness (see Fig. 3).
Installation
1. Secure transmission harness to clutch pipe bracket using clip.
2. Secure transmission harness to torque tube using clips.
3. Secure clutch pipe to tran smission harness using clips.
4. Connect multiplug between clutch position sensor and transmission harness.
5. Connect multiplug between propshaft speed sensor and transmission harness.
6. Install torque tube (see Workshop Manual procedure 05.01.CA Torque Tube - Remove for Access & Refit).
7. Lower vehicle on ramp.
8. Connect vehicle battery.
Tailgate Harness-Renew
Removal
1. Battery isolator switch 'OFF'.
2. Remove trim - tailgate lid assembly (see Workshop Manual procedure 01.05.EF Trim - Tailgate Lid
Assembly - Renew).
3. Disconnect multiplugs (x4), behind trim panel.
4. Disconnect Lucar connectors (x2), heated rear window.
Repair Operation Time (ROT)
Warning
Always disconnect the battery earth (- ve) terminal first.
Warning
When raising the vehicle on a ‘two post’ ramp, ensure
that the rear end of the vehi cle is securely strapped to
the ramp. Failure to strap th e rear of the vehicle down
may lead to the vehicl e falling off the ramp.
Fig. 1
Fig. 2
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!
Fig. 3
Warning
Always connect the battery earth (+ve) terminal first.
Repair Operation Time (ROT)
ItemCode
Tailgate Harness-Renew 18.01.JC
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
!
Page 728 of 947
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-39
5. Remove rear header panel assembly (see Workshop Manual procedure 01.05.BK Panel Assembly - Rear
Header - Renew).
6. Disconnect multiplugs (x2), LH and RH side tailgate harness to main harness.
7. Release harness from clips (x4) LH side.
8. Disconnect blue multiplug behind RH side of rear
header.
9. Release harness from clips (x5), RH side.
10. Disconnect lucar connectors (x4).
11. Release grommets from body and tailgate (x4).
12. Remove tailgate glass (see Workshop Manual procedure 01.11.BE Windshield - Rear - Renew).
13. Release clips (x17) secu ring harness to tailgate.
14. Manoeuvre and remove harness from tailgate.
Installation
1. Install harness in tailgate.
2. Secure harness clips (x17) in tailgate.
3. Install tailgate glass (see Workshop Manual procedure 01.11.BE Windshield - Rear - Renew).
4. Install grommets (x4), body and tailgate.
5. Connect Lucar connectors (x4).
6. Secure harness in clips (x5), RH side.
7. Connect multiplug (blue), RH side.
8. Secure harness with clips (x4), LH side.
9. Connect multiplugs (x2), tailgate harness to main harness RH and LH sides.
10. Install rear header pane l assembly (see Workshop
Manual procedure 01.05.BK Panel Assembly - Rear
Header - Renew).
11. Connect Lucar connectors (x2), heated rear window.
12. Connect multiplugs (x4), tailgate rear.
13. Install trim - tailgate lid (see Workshop Manual procedure 01.05.EF Trim - Tailgate Lid Assembly -
Renew).
14. Battery isolator switch 'ON'.
Warning
Always connect the battery ea rth (- ve) terminal last.