warning ASTON MARTIN V8 VANTAGE 2010 Repair Manual
[x] Cancel search | Manufacturer: ASTON MARTIN, Model Year: 2010, Model line: V8 VANTAGE, Model: ASTON MARTIN V8 VANTAGE 2010Pages: 947, PDF Size: 43.21 MB
Page 636 of 947
Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
May 2007 Workshop Manual 12-3-3
The A/C unit houses the evaporator, heater matrix and air
flow flaps.
The unit also incorporates two servo motor operated air
distribution flaps.
1. Regulates airflow to the cabin vents.
2. Regulates airflow to the defrost / demist air ducting.
When the cabin air flap is open, air is ducted to the cabin via
face and foot level air vents.
Condensate (water) which forms on the evaporator fins is
drained out of the unit case through a drain hose, located at
underneath / rear of the evaporator.
Refrigerant System
Warning
Do not perform a pressure test or leak test for R-134a service equipment and or vehicle A/C using
compressed air. Some mixtures of air and R-134a have
been shown to be combustible at elevated pressures.
These mixtures, if ignited, ma y cause injury or property
damage. Additional health and safety information may
be obtained from refrigerant manufacturers.
Warning
Do not allow refrigerant to leak near a fire or any kind of heat. A poisonous gas may be generated if
refrigerant gas contacts fire or heat such as from
cigarettes and heaters. When carrying out any
operation that can cause refr igerant leakage, extinguish
or remove the above mentioned heat sources and
maintain adequate ventilation.
Warning
Handling liquid refrigerant is dangerous. A drop of
refrigerant on the skin can result in localized frostbite. When handling refrigerant, wear gloves and safety
goggles. If refrigerant sp lashes into the eyes,
immediately wash them with clean water and consult a doctor.
Warning
Avoid breathing A/C refrigerant or lubricant vapor.
Exposure may irritate eyes, nose and throat. Also, due
to environmental concerns , Aston Martin recommend
the use of a recovery/recycling/recharging unit when
draining R-134a from the A/C system. If accidental A/C
system discharge occurs, vent ilate the work area before
resuming service.
Page 637 of 947
Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
12-3-4 Workshop Manual May 2007
Storing Refrigerant
Handling Insufficient Refrigerant Level
Handling Compressor Oil
Refrigeration Cycle
Operation
1. The Compressor (1) dr aws low pressure, low
temperature, refrigerant vapour from the evaporator (5)
and compresses it, raising th e refrigerant pressure and
temperature.
2. This high pressure, hot, refrigerant vapour enters the condenser (2), where it is cooled by the flow of ambient
air and changes state into a cooler, high pressure liquid.
3. From the condenser, the liqu id passes into the receiver
drier (3) which has three functions:
• Removes moisture from the refrigerant using a desiccant
• Filters the refrigerant to remove system contaminants
• Stores the refrigerant to cope with varying system refrigerant demands
4. The filtered liquid refrigerant, still at high pressure, then enters the expansion valve (4). Here it passes through a
controlled orifice and emerges as an atomised liquid
spray. This has the effect of reducing the refrigerant
pressure and temperature. The cold refrigerant spray
now flows into the evaporator (5).
5. As refrigerant passes through the evaporator core, it cools the incoming airflow. Heat is absorbed by the
refrigerant, during this process and it once again changes
state, from an atomised cool liquid into a vapour. The
refrigerant vapour then returns to the compressor for the
cycle to be repeated.
An automatic safety valve is incorporated in the compressor,
which will open if the system pressure rises above 41 bar.
The valve will reseat when the pressure drops below 27,6
bar. When the safety valve is open, the compressor will 'free
Warning
The refrigerant container is highly pressurized. If it is subjected to high heat, it could explode, scattering metal fragments and liquid refrigerant that can
seriously injure personnel. Store refrigerant at
temperatures below 40
oC (104 oF).
Caution
If an insufficient refrigerant level is detected while
troubleshooting, do not char ge (add) the refrigerant.
Because an accurate amount of refrigerant cannot be
determined from the pressure indicated on the
recovery / recycling / rechar ging unit, never charge the
refrigerant.
Caution
If there is too much or to o little refrigerant from the
refilling, there may be secondary problems such as
damage to the refrigerant cycl e parts, or a decrease of
cooling performance. Therefore, if it is determined that the refrigerant level is insufficient, completely remove refrigerant from the refriger ant cycle and refill with
refrigerant to the specified amount.
Caution
Use only ND8 compressor oil for this vehicle. Using a PAG oil other than DENSO OIL8 compressor oil will damage the A/C compressor.
Caution
Do not spill the ND8 compressor oil on the vehicle. A drop of compressor oil on the vehicle surface can
damage the paint work. If oil gets on the vehicle, wipe it off immediately.
Caution
ND8 compressor oil has a high moisture absorption
efficiency. If moisture mixe s with the compressor oil,
the refrigerant system could be damaged. Ensure caps
are installed immediately afte r using the compressor oil
or removing refrigerant system parts to prevent moisture absorption.
+ L J K 3 U H V V X U H + R W 9 D S R X U
+ L J K 3 U H V V X U H & R R O / L T X L G
/ R Z 3 U H V V X U H & R O G 9 D S R X U
/ R Z 3 U H V V X U H + R W 9 D S R X U
& R P S U H V V R U
& R Q G H Q V H U
5 H F H L Y H U ' U L H U
( [ S D Q V L R Q 9 D O Y H
( Y D S R U D W R U
7 U L Q D U \ 6 Z L W F K
Page 642 of 947
Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
May 2007 Workshop Manual 12-3-9
Maintenance
Assessment of the A/C system operating efficiency and fault
classification may be achieved by using the facilities on a
Recovery / Recycling / Recharging unit.
Follow the manufacturer's instructions implicitly and observe
all safety considerations.
Connections
Only use hoses with connectors which are dedicated to
HFC 134a charge ports.
Recovery
Read manufacture’s instructions and warnings before
completing any recovery / evacuating and charging
operations.
Warning
Under no circumstances should connections be made with the A/C system in operation or valves open. Should valves be open and a vacuum pump or
refrigerant container attached, an explosion could
occur as a result of high pressure refrigerant being forced back into the vacuum pump or container.
Warning
Handling liquid refrigerant is dangerous. A drop of
refrigerant on the skin can result in localized frostbite. When handling refrigerant, wear gloves and safety
goggles. If refrigerant sp lashes into the eyes,
immediately wash them with clean water and consult a doctor.
Caution
Do not attempt to adapt this unit for R-12 as an A/C
system failure will result. Recovery / Recycle /
Recharging equipment has sp ecial connections to avoid
cross contamination wi th R-12 systems.
The A/C unit’s overfill li mitation mechanism has been
calibrated specifically for use with the 50 lb. (23 Kg)
refillable refrigerant tank.
Run the A/C system for a few minutes before starting the
recovery procedure as this wil l enable more refrigerant to
be recovered. Turn the A/C system off before starting the
procedure.
Ensure the A/C system has pre ssure in it before beginning
the recovery process; if there is no system pressure there is
no refrigerant to recover.
Ensure that the oil drain valve is closed.
Caution
The Recovery / Recycling / Re charging unit relies on a
weighing mechanism to weight the quantity of oil
removed. Ensure that the Recovery / Recycle /
Recharging unit is not disturbed during the recovery procedure.
Page 643 of 947
Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
12-3-10 Workshop Manual May 2007
1. Connect an R-134a Recovery / Recycling / Recharging
unit to the vehicle A/C system.
2. Follow the Recovery / Recycling / Recharging unit manufacturer’s instructions to evacuate the A/C system.
Evacuation
The removal of unwanted air and moisture, is critical to the
correct operation of the A/C system. Moisture in the system
can be highly destructive and may cause internal blockages
due to freezing; water suspended in the lubricating oil will
damage the compressor. Once the A/C system has been
dismantled, or the refrigerant charge recovered, all traces of
moisture must be removed before charging.
Read manufacture’s instruct ions and warnings before
completing any Recovery / Recycling / Recharging
operation.
1. Connect an R-134a Recovery / Recycling / Recharging unit to the vehicle A/C system.
2. Follow the Recovery / Recycling / Recharging unit manufacturer’s instructions to evacuate the A/C system.
Charging
Read manufacture’s instruct ions and warnings before
completing any Recovery / Recycling / Recharging
operation.
1. Connect an R-134a Recovery / Recycling / Recharging unit to the vehicle A/C system.
2. Follow the Recovery / Recycling / Recharging unit manufacturer’s instructions to charge the A/C system.
Compressor oil may be drawn ou
t during this process, take
note of the quantity recovered so that it may be replaced.
It is recommended that initiall y only the high-side valve be
opened at the start of the pr ocedure. After a short time a
small depression should be seen on the low-side, at which
point the low-side valve may be opened and the evacuation
process completed. If a vacuum is not registered on the
low-side, it may indicate that the expansion valve is
permanently closed or that th e system is blocked. This
simple check may save time and effort when the system is
recharged.
Caution
Do not exceed the specificat ion when charging the A/C
system with refrigerant. Doing so will decrease the
efficiency of the A/C unit or damage the refrigeration cycle parts.
Caution
Always start the charging of refrigerant from the high-
pressure side. If charging st arts from the low-pressure
side, vanes of the A/C compressor will not be released and abnormal noise may result.
Page 652 of 947
May 2007 Workshop Manual 13-1-1
Information, Gauge and Warning (13.00)
Contents
Instrument Cluster (13.01) .................................. 13-1-2Description ............................................................. 1-2 Information and Warning Lamps ............................ 1-3
DIM Display layout ................................................ 1-4
Page 653 of 947
Instrument Cluster (13.01)
Information, Gauge and Warning (13.00)13-1-2 Workshop Manual May 2007
Information, Gauge and Warning (13.00)
Instrument Cluster (13.01)
Description
The Driver Information module contains the necessary electronic control units and memories to control, process and
present all necessary vehicle information to the driver.
1. Information on vehicle performance is presented in visible form using the instruments and gauges. These
devices present such information as Vehicle Speed,
Engine Speed, Fuel Level and Coolant Temperature.
2. Information on vehicle status is presented by an array of warning lights.
• Red - indicate immediate danger warnings
• Amber - indicate conditions which are serious but not immediately dangerous
• Green and Blue - indicate normal actuation of items such as turn signals or fog lamps
The message centres and the shift position Sensor
display are used to present information on the distance
recorders (trip meters), current gear mode and current
gear engaged.
3. The right message centre is used to display any warning/ information message text. These text messages may be
reinforced in some cases by illumination of the
appropriate warning lamps.
The following table defines all information and warning
lamps and their significance:
) X H O
* D X J H 2 G R P H W H U 0 H V V D J H
& H Q W U H / H I W 6 K L I W
3 R V L W L R Q 6 H Q V R U 0 H V V D J H
& H Q W U H 5 L J K W 5 H Y
& R X Q W H U & R R O D Q W
7 H P S H U D W X U H * D X J H
Page 654 of 947
Instrument Cluster (13.01)
Information, Gauge and Warning (13.00)
May 2007 Workshop Manual 13-1-3
Information and Warning Lamps
Name / FunctionDescriptionSymbolInput SignalPower
On Check
General Warning
– Amber/Red Controlled internally by the DIM. It is used in conjunction with
several text messages to indicate information to the driver. Internal
SRS (Airbag) Controlled externally by the SRS module and indicates a fault in the SRS module. CAN Yes (5 Seconds)
High Engine
Coolant Temp. This tell tale is controlled internally by the DIM. Activated
when the engine coolant temperature signal from the CAN bus
reaches a pre defined value. (The
actual symbol is not lit, only
the red LED.) CAN
DSC Controlled externally by the ABS/DSC module. Indicates when the system is in operation or when it is turned off. The tell tale
is triggered by a CAN signal. CAN Yes (5 Seconds)
ABS Controlled externally by th e ABS/DSC module. Indicates a
fault in the ABS system. The tell tale is triggered by a CAN
signal. CAN Yes (5 Seconds)
Rear Fog Lights Controlled externally by the SRS module. Indicates that the
rear fog lights are turned on. The tell tale is triggered by a CAN
signal. CAN Yes (5 Seconds)
Seat Belts Controlled externally by the CEM. Indicates that the seat belts are not fastened properly. The tell tale is triggered by a CAN
signal. CAN Yes (5 Seconds)
Brake (General) Controlled externally by either the CEM or the ABS / DSC module. It indicates low brake fluid level, brake fault and park
brake. The tell tale is triggered by two low side inputs or a CAN
signal. Low side x 2
and
CAN Ye s ( 5 S e c o n d s )
Side Lights Controlled externally by th e CEM. Indicates that the side lights
are on. High side
Oil Pressure Controlled exte rnally by the PCM. Indicates low oil pressure.
The tell tale is triggered by a CAN signal. CAN Yes (5 Seconds)
Battery Charge Controlled externally by th e CEM. Indicates that the alternator
is no longer charging the battery properly. The tell tale is
triggered by a CAN signal. CAN Yes (5 Seconds)
Fuel Level Low Controlled internally by the DIM. Activated when the fuel level drops below a pre defined value. The fuel information is
provided from the CAN bus. The symbol is not lit, only the
amber LED. CAN
Turn Left/Right Controlled externally by th e CEM. The tell tale is triggered by a
CAN signal. CAN
High Beam Controlled externally by the CEM. Indicates that the high beam is switched on. The tell tale is triggered by a CAN signal. CAN
Check Engine Controlled externally by the PCM. Indicates a fault in the engine management system. The te ll tale is not connected to
the microprocessor. Low side
Tyre Pressure Controlled by the DIM. In dicates a low or rapid change in the
tyre pressure or a tyre pressure monitoring system fault. Low side Yes (5 Seconds)
Not Used
PATS Controlled externally by the PCM. Indicates key acceptance status. Low side
Page 655 of 947
Instrument Cluster (13.01)
Information, Gauge and Warning (13.00)13-1-4 Workshop Manual May 2007
DIM Display layout
The DIM contains two message centres, which are used to
inform the driver about the vehicles status.
Message Centres
The left Message Centre is used to display the odometer (C),
the Cruise control status (C) and the T1 or T2 trip distance
(A).
Shift Position Sensor
The Shift Position Sensor display indicates when the shift
lights are activated. The display is duel colour.
Green - normal operation
Red - defined situations.
Message Centre Right
The Message Centre Right is used to display the trip function
information and warning/information messages.
0 H V V D J H & H Q W U H / H I W 6 K L I W
3 R V L W L R Q 6 H Q V R U 0 H V V D J H
& H Q W U H 5 L J K W
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& %
Page 659 of 947
Battery System (14.01)
Power Supply (14.00)14-1-4 Workshop Manual May 2007
Specifications
Maintenance
Battery Disconnect Switch-Renew
Removal
1. Power RH seat fully forward.
2. Remove rear compartment cover.
3. Disconnect vehicle battery.
4. Remove panel assembly - quar ter trim middle - RH (see
Workshop Manual procedure 01.05.CL Panel Assembly
- Quarter Trim Middle Section - RH - Renew).
5. Release rear carpet studs (x2), move carpet aside.
6. Remove screws (x2), battery compartment cover to support rail.
7. Remove nuts (x2), RH rear heel board to body. Remove heel board.
8. Remove nuts/washers (x2), securing battery cables to battery disconnect switch (see Fig. 1).
9. Release battery cables (x4) from battery disconnect switch. Note fitted position of spacer washer between
RH battery cables.
10. Remove Torx screws (x3), securing battery disconnect switch to mounting bracket. 11. Release multiplug from brac
ket, disconnect multiplug,
remove battery disconnect switch.
12. Remove battery cable bolts from battery disconnect switch.
Installation
1. Install battery cable bolts in disconnect switch.
2. Position battery disconnect switch, connect multiplug, install multiplug on bracket.
3. Install and torque tighten Torx screws (x3).
4. Install battery cables (x4), install washers (x2), install and torque tighten nuts (x2).
5. Install RH rear heel board, install and tighten screws (x2) and nuts (x2).
6. Position rear carpet, install on studs (x2).
7. Connect vehicle battery.
8. Install panel assembly - quarter trim middle - RH (see Workshop Manual procedure 01.05.CL Panel Assembly
- Quarter Trim Middle Section - RH - Renew).
9. Install rear compartment cover.
10. Power RH seat to original position.
Battery Conditioner-Renew
Removal
1. Disconnect vehicle battery.
2. Remove carpet - RH side luggage compartment (see Workshop Manual procedure 01.05.FB Carpet
Assembly - Luggage Compartment - Side - RH - Renew).
3. Remove tyre sealant bottle.
4. Remove mobility kit from storage rack.
5. Remove bolt, loosen nuts (x2), power socket bracket.
6. Slide luggage compartment fusebox rearwards, release
from mounting bracket.
7. Release terminal cover, remove nut securing main battery lead to fusebox.
8. Release harness clips (x2) from power socket bracket.
Torque Figures
DescriptionNm.lb. / ft.
Battery clamp
Battery Terminals 9
97
7
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be
disconnected first and reconnected last.
Fig. 1
$
Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
ItemCode
Battery Conditioner-Renew 14.01.DL
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be
disconnected first and reconnected last.
Page 660 of 947
Battery System (14.01)
Power Supply (14.00)
May 2007 Workshop Manual 14-1-5
9. Disconnect harness multiplu g, battery conditioner (see
Fig. 1).
10. Remove screws (x2), battery conditioner to power socket bracket. Remove battery conditioner (see Fig. 2).
Installation
1. Install battery conditioner, install and tighten screws (x2).
2. Connect multiplug, battery conditioner.
3. Install harness clips (x2) on power socket bracket.
4. Position main battery cable, install and torque tighten nut, install terminal cover.
5. Install fusebox in mounting bracket.
6. Install harness clips (x2) on power socket bracket.
7. Position power socket bracket, install bolt. torque tighten bolt and nuts (x2).
8. Install mobility kit.
9. Install tyre sealant bottle.
10. Install carpet - RH side luggage compartment. (see Workshop Manual procedure 01.05.FB Carpet
Assembly - Luggage Compartment - Side - RH - Renew). 11. Connect vehicle battery.
Battery Disconnect Switch to Bulkhead
Stud Cable Assembly-Renew
Removal
1. Remove RH seat (see Workshop Manual procedure
01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
2. Disconnect vehicle battery.
3. Remove screws (x4) front fl oor carpet retaining brackets
(x2) to floor.
4. Release RH front floor car pet from fasteners (x4),
remove carpet.
5. Release RH rear floor carpet from fasteners (x4), remove
carpet.
6. Release and remove RH tunnel carpet.
7. Remove moulding assembly - quarter trim upper RH (see Workshop Manual procedure 01.05.CX Moulding
Assembly - Quarter Trim Upper - RH - Renew).
8. Remove nuts (x2) and scre ws (x2) securing RH heel
board to body and support rail. Remove heel board.
9. Remove nuts (x3) and scre ws (x6) securing CEM cover
plate to body, remove cover plate.
10. Remove screws (x2) securing CEM to mounting bracket. Position CEM aside.
11. Release cover, remove nut securing battery cables (x3)
to bulkhead stud (see Fig. 1).
Fig. 1
Fig. 2
Warning
Always connect the earth (- ve) terminal last.
$
$
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first an d reconnected last.
$