AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Ring Gear Adjustment User Guide
Manufacturer: AUDI, Model Year: 1995, Model line: A6, Model: AUDI A6 1995 C5 / 2.GPages: 15, PDF Size: 0.18 MB
Page 11 of 15
39-61
Determining thickness of shim"S2"
Formula:
"S2"
=
"S2*" - backlash + lift
Example:
Inserted shim "S2*" 1.20 mm
- Average backlash 0.49 mm
+ Lift (constant) 0.15 mm
= Thickness of shim "S2" 0.86 mm
- Determine shim(s) from table.
Parts catalog
The following shims are available for "S2"
Shim thickness (mm)
1)
0.45 0.65 0.85
0.50 0.70 0.90
0.55 0.75
0.60 0.80
Pa
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.TM03.39.8
Page 12 of 15
1) Using the shim tolerance variations it is
possible to find the exact shim thickness
required, insert two shims if necessary.
Pa
ge 12 of 15 Rin
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justin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.TM03.39.8
Page 13 of 15
39-62
Determining thickness of shim "S1"
Formula:
"S1"
=
"S
total
" - "S2"
Example:
Total shim thickness "S
total
" for "S1"
+ "S2" 2.07
mm
- Thickness of shim "S2" 0.86
mm
= Thickness of shim "S1" 1.21
mm
- Determine shim(s) from table.
Parts catalog
The following shims are available for "S1"
Shim thickness (mm)
1)
0.45 0.65 0.85
0.50 0.70 0.90
0.55 0.75
Pa
ge 13 of 15 Rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.8
Page 14 of 15
0.60 0.80
1) Using the shim tolerance variations it is
possible to find the exact shim thickness
required, insert two shims if necessary.
Pa
ge 14 of 15 Rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.8
Page 15 of 15
39-63
Performing check measurement
Note: - After installing shims "S1" and "S2," turn differential 5 turns in both
directions so that the tapered roller bearings settle.
- Measure backlash four times on circumference.
Specifications: 0.12-0.22 mm
If the backlash lies outside the tolerances, the adjustments must be
repeated. But the total shim thickness "S
total
" must remain the same.
The individual measurements must not differ by more than 0.06 mm
from each other.
Pa
ge 15 of 15 Rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.8