length AUDI A6 2000 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual

34-62


Note:
Use only hex bolt of tensioning sleeve 3116, length 50 mm. - Pull off 5th speed gear, to do this, block hollow shaft by engaging 2
gears Page 34
-59
.
C - Two arm puller, e.g. Kukko 20/10 with 200 mm long puller arms
- Remove shim -B- for 5th speed gear, note thickness and re-determine
if necessary Page 34
-78
.
- Take off spacer sleeve -A-.

Note:
Do not drive out roll pin, otherwise selector rod bearing will be damaged. - Press out roll pin -A- for selector fork for 5th and 6th gear.
- Pull selector rod on follower together with selector fork for 5th and 6th
gear and locking collar as far as possible away from bearing plate (until
stop is felt).
Pa
ge 10 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5

34-78
Re-determining shim for 5th speed gear:

Parts catalog
The following shims are available: - Fit spacer sleeve -A- (length 39.6 mm) onto hollow shaft.
- When fitting circlip, push in direction of arrow onto stop.
- Measure distance between sleeve and fitted circlip with depth gauge -
B-.
- Determine shim from table.Measured range (mm)
Shim thickness (mm)
31.01-31.11 1.05
31.11-31.21 1.15
31.21-31.31 1.25
31.31-31.41 1.35
Pa
ge 27 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5