AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual A6 2000 C5 / 2.G AUDI AUDI https://www.carmanualsonline.info/img/6/1299/w960_1299-0.png AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual

Page 1 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-39
 
     
Drive pinion, adjusting 
      (Adjusting drive pinion and hollow shaft)  
      Repairs after which the drive pinion must be 
adjusted  Page 39
-37
 , table  
     
Special tools, teste

Page 2 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual      
Thrust pad 3062
     Pin 3114/2 
Pa
ge 2 of 16 Drive 
pinion, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.7

Page 3 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-40
      
Clamping sleeve 3116
     Bolt 3116/1 
     Torque gauge 0-600 Ncm
     Dial gauge 
     Dial gauge extension 6.5 mm
     Dial gauge extension 30 mm
Pa
ge 3 of 16 Drive 
pinion, ad
justin

Page 4 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-41
      
Determining total shim thickness "S
total
" for 
shims "S3" + "S4"   
      (Setting preload of tapered roller bearing for drive 
pinion with hollow shaft)  
     
Differential removed

Page 5 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-42
 
    
Note:  
For measurement purposes a shim "S4" of 1.0 mm is initially inserted 
which is designated "S4*" After determining measurement "e" "S4*" will be 
replaced by the correct shim "S4."

Page 6 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-43
      
-  Lift drive pinion, without turning, and read off 
play on dial gauge. 
     
   Measurement in example: 0.90 mm
     
Note:  
     If the measurement has to be repeated, the drive 
pin

Page 7 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-44
      
Determining thickness of shim "S3*"  
     
Formula:  
"S3*"  
=  
"S
total
" - "S4*"  
     
Example:  
  
  
  Total shim thickness "S
total
" for "S3" 
+ "S4"    
2.05 
mm  
-   Insert

Page 8 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual      
-  Turn drive pinion with hollow shaft five turns in 
both directions to settle the tapered roller 
bearing. 
Pa
ge 8 of 16 Drive 
pinion, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/serv

Page 9 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-45
      
Determining measurement "e"  
     
Note:  
     Measurement "e" is required to determine the 
final shim thickness of "S3" and "S4." 
    
-  Set adjustment rings of universal mandrel VW

Page 10 of 16

AUDI A6 2000 C5 / 2.G 01E Transmission Final Drive Pinion Adjustment Workshop Manual 39-46
      
Note:  
     The gauge VW 385/27 can also be used in place 
of the master gauge VW 385/30 (Ro = 59.65 
mm).  
    
Arrangement of measuring equipment when determining dimension "e"  
Note
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