ESP AUDI TT COUPE 2009 Repair Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 2009, Model line: TT COUPE, Model: AUDI TT COUPE 2009Pages: 316, PDF Size: 71.16 MB
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• Be aware of the different than usual steering response and
adjust your steering force accordingly.
• Have the problem checked and set right by an authorized Audi
dealer as soon as possible.
• If a steering malfunction occurs, this is signaled with the or.
~ indicator lights and a warning tone, see.
[ i] Tips
• If the power steering system should fail, or if the engine is not
running (for example, while being towed} , you will still be able to
steer the vehicle. However, more effort will be required to do so.
• If the power steering system is not functioning properly, contact
your authorized Audi dealer immediately.
Ap plies to vehicles : w ith A ll Wheel Drive
0 iving w i h your quattro®
With All Wheel Drive, all four wheels are driven.
General information
With All Wheel Drive, power is distributed to all four wheels. This
happens automatically depending on your driving style and the
road conditions at the time. See also=> page
184, "Electronic differ
ential lock (EDU".
Winter tires
When driving in the winter , your vehicle with All Wheel Drive has an
advantage, even with regular tires. In winter road conditions it may
be advisable to mount winter tires (or all-season tires} for improved
driveability and braking : these tires must be mounted on all four
wheels. See also=> page 250, "Winter tires".
Controls and equip ment Safety first Vehicle operation
Intelligent technology
Snow
chains
Where tire chains are mandatory on certain roads, this normally
also applies to vehicles with All Wheel Drive=> page 251, "Snow
chains".
Replacing wheels/tires
Vehicles with All Wheel Drive must always have tires of the same
size. Also avoid tires with different tread depths . For details see
page => page 246, "New tires and replacing tires and wheels".
Off-Road driving?
Your Audi does not have enough ground clearance to be used as an
off-road vehicle. It is therefore best to avoid rough tracks and
uneven terrain as much as possible. Also refer to=> page 192.
& WARNING
Always adjust your driving to road and traffic conditions. Do not
let the extra safety afforded by All Wheel Drive tempt you into
taking extra risks.
• Although the All Wheel Drive is very effective, always
remember that braking capacity is limited by tire traction. You
should therefore not drive at excessive speeds on icy or slippery
road surfaces.
• On wet road surfaces, be careful not to drive too fast because
the front wheels could begin to slide on top of the water (aqua planing}.
If this should occur, you will have no warning from a
sudden increase in engine speed as with a front-wheel drive
vehicle . Always drive at speeds which are suited to the road condi
tions. -risk of crash. •
Vehicle care Do-it-yourself service Technical data
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- Lack of proper maintenance as well as improper use of the
vehicle will impair the function of the emission con trol system
and could lead to damage.
Even when the Emission Control System is operating properly, the
exhaust gas can have a su lfur -like exhaust gas smell under some
operating states . This depends on the su lfur content of the fuel
being used. Using a different brand of fuel may he lp, or filling the
tank with lead-free super grade gasoline. •
Avoid damaging the vehicle
When you are driving on poor roads, or over curbs, steep ramps,
etc., make certain that low-lying parts such as spoilers and exhaust
system parts do not bottom out and get damaged.
This is especially true for vehicles with low-slung chassis (sports
chassis) and fully loaded vehicles. •
Operate your vehicle economically
and minimize pollution
General
Your personal style of driving will determine the economy
of your vehicle, as well as exhaust and noise levels.
Fuel economy, environmental impact, and wear on your engine,
brakes and t ires largely depend on three factors:
• your personal driving style
• operating condit ions
• technical limitations If
you anticipate what you need to do next and drive economically,
you can easily cut your fuel consumption by 10-15 percent . This
section will give you some tips on how you can he lp the environ
ment and your pocketbook .
[ i ] Tips
The consumption estimates as published by ENVIRONMENTAL
PROTECTION AGENCY (EPA) and Transport Canada may not corre
spond to your actua l consumption on the road, which will vary
depend ing upon vehicle load and speed, road and weather condi
tions, trip length, etc. •
Drive smoothly and keep a lookout ahead
Vehicles use the most fuel when they are accelerating.
Avoid unnecessary accelerating and braking.
Vehicles use the most fue l when they are accelerating . If you antici
pate what is going to happen next, you will need to brake less and,
thus, accelerate less. Let the vehicle coast whenever possible -for
example when you see that the next traffic light is red. •
Avoid full throttle
Driving at moderate speeds saves fuel and improves your
mileage.
- Try and keep well below your car's maximum speed.
Acce lerating gently reduces fuel consumption, engine wear, and
does not disturb the environment.
Fuel consumption, exhaust emissions and engine noise increase
disproportionately at high speeds. If you drive at approximately
three quarters of top speed, fuel consumption wil l be reduced by
9J,,
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one half. Never drive faster than the posted speed limit and weather
conditi ons permit. •
Reducing unnecessary Idling
Even when your car is just idling it burns up fuel.
- Shut the eng ine off when you are not driving the vehicle .
- Do not warm up the vehicle by letting the eng ine run at
idle.
I t makes sense to shut off the engine in traffic jams, when waiting
for trains to pass at railroad crossings, or at traffic lights that have long waits on red. Turning the engine off for just 30 -40 seconds
saves more fue l than is burned s tarting the engine again .
It takes a long time for the engine to warm up fully when it is
running at idle . However, wear and noxious emissions a re especial ly
high when the engine is warming up . So you should drive away as
soon as you start the engine and avoid running at high RPMs whi le
the engine is stil l warming up .
0 Note
Do not leave engine idling unattended after starting . If warning
lights should come on to indicate improper operation, they would
go unheeded. Extended idl ing also produces heat, wh ich cou ld
result in overheating or other damage to the vehicle or other
property .•
Regular maintenance
A badly tuned en gine unnecessarily wastes a lot of fuel.
- Have your v ehicl e serv ice d at reg ular intervals.
Controls and equip
ment Safety first Vehicle operation
Dri
ving and environm ent
By having your vehicle regularly serviced by an Audi dea ler helps to
ensure that i t runs properly and economically . The conditio n of your
vehic le not only affects its safety and abi lity to hold its va lue, it also
affects
fuel consumption .
Check your oil each time you fill your tank.
The amount of oil used is related to engine load and speed .
I t is normal for the oi l consumption of a new eng ine to reach its
lowest va lue after a certain mi leage has been driven.
You must drive your vehicle about 3,000 miles (5,000 kilometres) be fore you can proper ly assess o il consumpt ion.
This also applies to fuel consumption and engine output .
0 Note
• Have your vehicle maintained properly and in accordance with
t he service recommendations in you r Warranty
& Maintenance
booklet. Lack of proper ma intenance as well as improper use of the
vehicle wi ll impair the function of the emission control system and
cou ld lead to da mage.
• Do not alter or remove any component of the Emission Contro l
System unless approved by the manufacturer .
• Do no t al te r or remove any device, such as heat shields,
switches, ignition wires, valves, which are designed to protect your
veh ic le' s Emission Contr ol System and o ther i mportant vehicle
components. •
Fewer short trips
Fu el con su mp tion wi ll alwa ys be rel atively high on shor t
tri ps.
- Try to avo id driving short dista nce s wi th a cold engine.
Vehicle care Do-it-yourself service Technical data
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Plastic and vinyl
Plastics needs special care.
Use a clean, damp cloth or sponge to remove dust and light surface
dirt. For other soil, use a lukewarm all -purpose cleaning solution or
a mild saddle soap for vinyl trim . Remove water spots and soap
traces with a clean, damp cloth or sponge. Use a clean, soft cloth to
rub dry .
Grease, tar or oil stains can be removed with a clean cloth or sponge
soaked with all-purpose cleaner or with a solvent designed espe
cially to clean vinyl.
Occasionally apply a colorless vinyl or leather preservative to retain
the material's luster and pliability.
& WARNING
Always read and heed all WARNINGS and the information
~ page 198. •
Aluminum trim
Use only neutral-pH products to remove spots and deposits from
aluminum surfaces. Chrome care products and alkaline cleaners
will attack aluminum surfaces and can damage them over time.
& WARNING
Always read and heed all WARNINGS and the information
~ page 198 .•
Touch-up paint
Minor paint damages should be touched up immediately.
-Use either a touch -up paint stick or spray paint to cover
minor scratches and nicks.
Your Audi dealer has touch-up paint for minor scratches and stone
chips . Scratches should be touched up soon after they occur to
prevent corrosion.
The number for the original vehicle paint can be found on the
vehicle identification label~
page 288.
& WARNING
Always read and heed all WARNINGS and the information
~ page 198.a
Windows
Clear vision to all sides.
Clean all windows regularly to remove road film and
carwash wax buildup.
- Remove snow from windows using a brush.
- Use a plastic ice scraper to remove ice from windows and
mirrors.
- Remove other residue on the windows with a spray-on
glass cleaner.
- Wipe the windows dry with a clean piece of cloth or
kitchen paper towel.
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•
tance to wear and soiling in daily use. On the other hand, the typical
characteristics of natural leather are barely or not apparent.
However, this does not mean that the leather itself is of inferior
quality.
Care and handling
Because of the exclusive nature of the types of leather that Audi
uses and their unique properties (such as sensitivity to oils, grease,
soiling, etc.I, you will need to be somewhat careful with these
leathers , and a certain type of care is required. For example, dark
clothing materials can discolor leather seats (especially if such
clothing is damp and was not dyed correctly). Dust and dirt particles
in pores, folds, and seams can have an abrasive effect and can
damage the leather surface as well as weaken seams.
The leather should be cleaned regularly as needed . After having
been used for a relatively long time, your leather seats will acquire
a rich aged finish. This is a characteris tic of natural leather and a
sign of true quality.
In order to maintain the value of this natural product over the life of
your vehicle, you should follow the recommendations below :
0 Note
• To keep your leather from bleaching out, do not allow it to be
exposed to bright sunlight for long periods of time. If you have to
leave the vehicle parked outside for long periods, cover the leather
to protect it from direct exposure to sunlight.
• Sharp objects on clothing, such as zippers, rivets or sharp pieces
on belts can leave permanent scratches or scrape marks on the
surface of the leather.
[ i] Tips
• After each time you clean the leather and at regular intervals, use
a leather preservative creme that contains UV -blockers and that
works into the leather . This creme will nourish and moisturize the leather, helping it to breathe and stay supple
. It also helps to build
up a protective coating on the surface.
• Clean the leather every 2 -3 months, and clean any areas that get
soiled.
• Remove fresh marks made by ballpoint pens, ink, lipstick, shoe
polish, etc. as soon as possible.
• Preserve the color of the leather as needed by using a special
colored leather care creme to touch up areas of uneven color. •
Applies to ve hic les : w ith natu ra l lea ther
Cleaning and caring for leather upholstery
and trim
Natural leather requires special care and attention.
Normal cleaning
Clean soiled areas with a slightly moistened cotton or
woolen cloth.
More stubborn dirt
- More stubborn dirt can be removed using a cloth satu
rated with a mild soap solution (2 tablespoons mild
liquid soap).
Never allow the soap solution to saturate the leather, and
make certain that no water soaks into the seams.
- Wipe off the soap solution with a soft, dry cloth.
Cleaning spots
- Remove fresh water-based spots (such as coffee, tea,
juices, blood) with an absorbent cloth or paper towel.
Vehicle care I t •
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•
0 Note
• Never use chemical solvents (e.g. lighter fluid, turpentine),
waxes, shoe polish or similar products on Alcantara® surfaces.
• To avoid damage, have stubborn stains removed by a commer
cial cleaning specialist.
• Do not use brushes, stiff sponges or similarly abrasive cleaning
aids. •
Safety belts
Only well-maintained safety belts work reliably when
needed.
Heavily soiled safety belts may not retract properly.
- Keep belts clean.
-For cleaning, use a mild soap and water solution. Let
belts dry thoroughly and away from direct sunlight.
- Do not allow inertia reel safety belts to retract before
they are completely dry.
- Check the condition of your safety belts
regularly.
& WARNING
Damaged safety belts can break in a crash .
• Anything that might damage your safety belts could mean that
you and your passengers would not be adequately protected in an
accident.
• Safety belt performance depends on correct installation. Never
remove belts from the vehicle to clean them .
• Do not use chemical cleaning agents, bleach or dyes. They have
corrosive properties which weaken the webbing.
& WARNING (continued)
• When cleaning your safety belts, inspect them for damage. If
you discover damage, see your Audi dealer .
• Always read and heed all WARNINGS and the information
~ page 198. a
Engine compartment
Be especially careful when cleaning the engine compart
ment.
Always switch off the ignition before cleaning the engine ~ &
Plenum panel
Remove leaves from the plenum panel in front of the windshield
under the engine hood. This prevents the water drain holes from
becoming blocked, and it prevents debris from entering the vehicle
interior through the heating and ventilation ducts.
Corrosion protection
The engine compartment and transmission have been corrosion protected at the factory.
Good anti-corrosion treatment is very important, particularly in the
winter. If the vehicle is frequently driven on salt treated roads, the
entire engine compartment and plenum panel should be thor
oughly cleaned at the end of winter and retreated to prevent salt
damage. At the same time, the underside of the vehicle should be
washed as well.
I f the engine compartment is cleaned at any time with grease
removing solutions
21 , or if you have the engine washed, the anti
corrosion treatment is almost always removed as well. It is therefore
essential to have a long-lasting corrosion protection reapplied to all
~
21 Use only the correct cleaning solutions. Never use gasoline or diesel fuel.
Vehicle care I t •
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-Fuel supply and filling your fuel tank
-----=--=----:.------=-=---------------
Blend of gasoline and ethanol
(grain alcohol or ethyl alcohol}
• Anti-knock index must be 87 AKI or higher.
• Blend must not contain more than
10% ethanol.
Blend of gasoline and MTBE
• Anti-knock index must be 87 AKI or higher.
• Blend must contain not more than
15% MTBE.
Seasonally adjusted gasoline
Many gasoline grades are blended to perform especially well for
winter or summer driving. During seasonal change -over, we suggest
that you fill up at busy gas stations where the seasonal adjustment
is more likely to be made in time.
0 Note
• Methanol fuels which do not meet these requirements may
cause corrosion and damage to plastic and rubber components in
the fuel system.
• Do not use fuels that fail to meet the specified criteria in this
chapter.
• If you are unable to determine whether or not a particular fuel
blend meets the specifications, ask your service station or its fuel
supplier.
• Do not use fuel for which the contents cannot be identified.
• Fuel system damage and performance problems resulting from
the use of fuels different from those specified are not the responsi
bility of Audi and are not covered under the New Vehicle or the
Emission Control System Warranties.
• If you experience a loss of fuel economy or driveability and
performance problems due to the use of one of these fuel blends,
we recommend that you switch to unblended fuel. •
Gasoline additives
A major concern among many auto manufacturers is carbon
deposit build-up caused by the type of gasoline you use.
Although gasoline grades differ from one manufacturer to another,
they have certain things in common. All gasoline grades contain
substances that can cause deposits to collect on vital engine parts,
such as fuel injectors and intake valves. Although most gasoline
brands include additives to keep engine and fuel systems clean,
they are not equally effective.
Audi recommends using TOP TIER Detergent Gasoline. For more
information on TOP TIER Detergent Gasoline, please go to the offi
cial website (www.toptiergas.com).
After an extended period of using inadequate fuels, built-up carbon
deposits can rob your engine of peak performance.
(D Note
Damage or malfunction due to poor fuel quality is not covered by
the Audi New Vehicle Limited Warranty. •
Fuel tank
Fuel filler neck
The fuel filler neck is located on the right rear side panel behind the
fuel filler flap.
If the unlocking system should fail, you can still open the flap manu
ally -for detailed instructions see=>
page 215.
You can find the fuel tank capacity of your vehicle in Technical Data
=> page 291. .,_
Page 216 of 316

Fuel supply and filling your fuel tank
-Select a medium refuelling rate so that the nozzle
switches off automatically when the tank is full.
Putting the fuel cap back on
-After filling your tank, twist the fuel filler cap clockwise
until you hear a defin ite click.
Close the fuel filler flap.
To avoid fuel spilling or evaporating from the fuel tank always close
fuel filler cap properly and completely. An improperly closed fuel
filler cap may also cause the MIL lamp=> page
24 to come on.
& WARNING
Improper refueling or handling of fuel can cause fire, explosion
and severe burns.
• Fuel is highly flammable and can cause severe burns and other
injuries.
• Failure to shut the engine off while refueling and/or to insert
the pump nozzle fully into the fuel filler neck could cause fuel to
spray out of filler neck or to overflow. Fuel spray and overflowing
fuel can cause a fire.
• Never use a cellular telephone while refueling. The electromag
netic radiation can cause sparks that can ignite fuel vapors and
cause a fire.
• Never get back into your vehicle while refueling. If in excep
tional circumstances you must get back in your vehicle while refu eling, make certain that you close the door and touch metal to
discharge static electricity before touching the filler nozzle again.
Static electricity can cause sparks that can ignite fuel vapors
released during refueling.
• Never smoke or have an open flame anywhere in or near your
vehicle when refueling or filling a portable fuel container.
& WARNING (continued)
• For your safety, we strongly recommend that you do not travel
with a portable fuel container in your vehicle. The container, full or
empty may leak and could cause a fire, especially in a crash .
• If, under exceptional circumstances, you must transport a
portable fuel container, please observe the following:
-Never fill a portable fuel container while it is anywhere in or
on the vehicle (for example, in the luggage compartment, or on
the trunk). Static electricity can build up while filling and can ignite fuel vapors causing a fire.
- Always place a portable fuel container on the ground before
filling.
- Always keep the filler nozzle completely inside the portable
container before and during filling.
- If filling a portable container made of metal, the filler nozzle
must always be in contact with the container. This will help
prevent static electricity from discharging and cause a fire.
- Never spill fuel inside the vehicle or luggage compartment.
Fuel vapors are highly flammable.
- Always observe local and state/provincial laws regarding the
use, storage and transportation of fuel containers
- Make certain the fuel container meets industry standards
(ANSI / ASTM F852-86).
Q) Note
If any fuel has spilled onto the car, it should be removed immedi
ately to prevent damage to the paint.
W For the sake of the environment
As soon as the correctly operated nozzle switches off automatically
for the first time, the tank is full . Do not try to add more fuel becaus e
fuel may spill out. In addition, the expansion space in the fuel tank .,,_
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•
Closing the engine hood
- Pull the hood down until the pressure from the struts is
reduced .
- Let the hood
drop down and latch in place. Do not try to
push it shut;
it may fail to engage => &.
& WARNING
A hood that is not completely latched could fly up and block your
view while driving.
• When you close the engine hood, check it to make sure the
safety catch has properly engaged. The hood should be flush with
the surrounding vehicle body parts.
• If you notice while driving that the hood is not secured prop
erly, stop at once and close it. •
Working in the engine compartment
Be especially careful whenever you work in the engine
compartment!
Whenever you must perform any work in the engine compartment,
for example checking and filling the different fluids, there is a risk of injury, burns and accidents. To prevent personal injury always
observe the following WARNINGS. The engine compartment of any
vehicle is a hazardous area!
~ &
& WARNING
To help avoid injury, before you check anything under the hood :
• Switch off the engine.
• Remove the ignition key.
• Apply the parking brake .
& WARNING (continued)
• Move selector lever of automatic transmission to "P" (Park);
put manual transmission in Neutral .
• Always let the engine cool down. Hot components will burn
skin on contact.
• To reduce the risk of being burned, never open the hood if you
see or hear steam or coolant escaping from the engine compart
ment. Wait until no steam or coolant can be seen or heard before
carefully opening the hood .
• Keep children away from the engine compartment.
• Never spill fluids on hot engine components . They can cause a
fire.
• Never touch the radiator fan. The auxiliary electric fan is
temperature controlled and can switch on suddenly.
• Never open the coolant reservoir cap when the engine is still
warm. The coolant system is pressurized and hot coolant could
spray out.
• Protect your face, hands and arm from steam or hot engine
coolant by placing a thick rag over the cap when you open the
coolant reservoir.
• If work on the fuel system or the electrical system is necessary:
- Always disconnect the battery.
- Never smoke or work near heaters or open flames. Fluids in
the engine compartment could start a fire .
- Keep an approved fire extinguisher immediately available.
• To avoid electrical shock and personal injury while the engine
is running or being started, never touch :
- Ignition cables
- Other components of the high voltage electronic ignition
system.
• If you must perform a check or repair with the engine running: ..,
Vehicle care
I t •
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When instal ling the battery, make sure the ignition and all electrica l
consumers are switched off~
0.
We recommend that you use maintenance -free or c yc le-re sis
tant/leak -proof
batteries according to the standards TL 825 06 (from
December 1997) and VW 7 50 73 (from August 2001 ) .
Rep lacing the battery should be carried by a qualified workshop .
Please follow the instruct ions on the battery cover.
0 Note
• All work on the battery requ ires technical knowledge . Please
contact an Audi dealership or another authorized facility for ques
t ions about the battery -dange r of acid burns and explosion hazard!
• T he battery must not be opened! Do not try to change the
battery 's liquid level, otherwise detona ting gas will escape from the
battery -explosion hazard I
• The AGM battery in the luggage compartmen t cannot lea k,
because the electrolyte for this battery is absorbed into a special
glass mat. Th is leak -proof battery must not be replace with a
conventional battery .
• Make sure the ventilation hose on the side of the battery is
connected, otherwise fumes or battery acid can leak out.
• Battery holder and term inals a lways have to be secured correctly.
• Before all work on the battery follow the
warnings below ~ & in
"Wor king on the battery" on
page 229 .
ci' For the sake of the environment
Because of the proble m of proper d isposal of a battery, we recom
mend your authorized Audi dealer change the battery for you.
Batteries contain sul furic acid and lead and m ust always be
disposed of properly in compliance with all environmenta l regula
t ions. Disposing of vehic le batteries improperly is ve ry dangerous to
the environment . Make sure that the removed battery cannot over
balance, otherwise su lfur ic ac id might escape!
[ i ] Tip s
If your vehic le is left standing for severa l weeks at extreme ly low
temperatures, the vehicle battery should be removed and stored
where it will not freeze. Th is will prevent it from being damaged and
having to be replaced .•
Working on the battery
Be especially ca ref ul when w orking on o r near the
battery!
F ig . 144 Luggag e
co mp artment :
AGM
battery
T h e ba ttery is loca ted in t he lug gage compartmen t.
Swing up the luggage compartment floor .
Remove the cover plate by t urning the thumb wheel.
The positive ( +l battery termina l is protected by a plastic cover. This
cover must be removed to access the posit ive ( +l terminal when
connecting jumper cab les to start the engine.
Always heed the
safety warning s, when working on the vehicle
battery or the vehicle e lectrica l system to prevent injury.
Vehic le care I I irechnical data