fault code BMW 530i 2001 E39 Service Manual

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340-1 5
Brakes
- Remainder of installation is reverse of removal.
- Clean brake caliper mounting bolts (7 mm Allen). Replace
ones which are not in perfect condition. Do not grease.
Top up brake fluid to MAX marking.
- Before driving car, pump bralte pedal several times so that
brake pads contact brake rotors.
Check that brake fluid level is correct. Top up if necessary.
Hold ignition key for at least
30 seconds in accessory po-
sition without starting engine. This clears any fault codes in
memory and turns off brake pad warning light.
Tightening torques Brake caliper to pad carrier
(7 mm Allen)
Front caliper
30 Nm (22 It-lb)
- Rear caliper 28 Nm (21 It-lb)
Road wheel to hub
120i 10 Nm (89i7 ft-lb)
Brake rotors, removing and installing
- Raise car and remove wheels
WARNING-
Male sure that the car is firmly supported on jack stands de-
signed for the purpose. Place jack stands beneath structural
chassis points. Do not place jack stands under suspension
parts.
Remove brake caliper carrier bolts (arrows). Suspend brake
caliper from chassis using stiff wire.
NOTE-
Hydraulic brake line remains connected.
4 Remove bralte rotor mounting screw (arrow) and remove ro-
tor.
- Inspect rotor for cracks, signs of overheating and scoring.
- Minimum allowable thickness (MIN TH) is stamped on rotor
hub. Measure rotor braking surface with a micrometer at
eight to ten different points and use the smallest measure-
ment. Compare to specifications in table below.
- If rotor does not pass minimum thickness requirements or is
damaged, replace rotor.

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340-31
Brakes
ABS 1 traction electronic control module
(1 997 -1 998 models)
4 The traction control electronic control module in 1997- 1998
models is located to the left of the glove compartment.
NOTE-
In both ASC and early DSC systems this location is used for
the electronic control unit.
- Before removing the traction control electronic module, read
any fault codes in memory.
ABS I DSC control module
(1 999 - 2002 models)
The DSC electronic control unit in 1999 and later models
(from 911998) is bolted to the DSC hydraulic unit in the right
rear of the engine compartment.
- Before removing the traction control electronic module, read
any fault codes in memory.
- Install electronic control unit using new screws.
Tightening torque
DSC electronic control unit to 2.9 Nrn (26 in-lb)
hydraulic
unit (use new screws)
- Code newly installed module using either DIS or MoDiC.
- Adjust steering angle sensor using menu item Service func-
tion in
DIS or MoDiC.
ABS I traction control hydraulic unit,
removing and installing
WARNING -
E39 cars require special BMWsewice equipment to properly
bleed the brakes. Removal of the hydraulic unit is not recom-
mended unless this equipment is available. For safety rea-
sons, the
brake system on cars with ABS must be bled using
the procedures described in this repair group.
NOTE-
Before starting this procedure, read control module mem-
ory and print
out diagnostic record.
DSC system: Adjust steering angle sensor using
either
DISplus, GTI, or MoDiC. After completing work, function
test control module.

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51 2-4
I Door Windows
/ Anti-trap strip
Power window motors
The window motors are mounted on cable regulators. The
window motor control circuit consists of two wires for operat-
ing the motor in both directions.
The motors are activated by relays in the GM
Ill. The relays
provide either power or ground depending on the direction of
window travel. The GM
Ill controls the polarity based on a re-
quest to run the window from a window switch or a conve-
nience
openinglclosing signal.
Convenience openinglclosing
The GM Iii provides the convenience openlclose feature, pro-
viding control of the power windows (and sunroof) from out-
side the vehicle with the key in the driver's door lock. The FZV
(remote key) provides the same function for window opening
only.
Anti-trap protection is active during convenience closing from
the driver's door lock.
If the GM receives a request to operate convenience closing
or opening for more than
110 seconds, the function is deacti-
vated and a
fault code is stored.
Window anti-trap protection
4 A rubber pressure guard is located at the top edge of each
door frame. It consists of two contact strips that close when
subjected to pressure. When the contact strip closes (for ex-
ample, a hand is trapped between the top of the window and
the door frame), an anti-trap signal is sent to the GM
Ill. The
window immediately (within
10 milliseconds) reverses direc-
tion. This feature does not require
initialization.
The E39 pressure sensor finger guard has a resistance of 3
Kw and it is monitored for open circuits. When pressed, the
monitored resistance changes to
< 1 Kw. if anti-trap protection
becomes faulty the one touch window closing will not func-
tion.
Window anti-trap protection is
only active in the one touch
and convenience close modes of operation. If the window
switch is pulled and held, anti-trap protection will not function.
The anti-trap contact strip has a resistance of
1.2 K Ohm and
it is monitored for open circuits. Faults with the anti-trap sys-
tem will cancel the one touch feature requiring the window
switch be held to close the window.

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Central Locking and Anti-Theft
DWA alarm
The DWA alarm system is
armedldisarmed when thevehicle
is locked / unlocked from either the door or trunk.
Convenience closing
I opening
The windows and sun roof can be closed or opened by hold-
ing the key in the
loclc I unlock position.
Crash sensor
The crash sensor is located in the left front
kick panel. It func-
tions by unlocking all doors in the event of an accident.
NOTE-
Continuous and repeated locliing / unlocking may cause
timedarrest of
the locliing system. When activated, the timed
arrest lasts for two minutes. The timed arrest does not affect
the crash sensor
unlocliing the doors in case of an accident.
Door locks
The driver's door lock location is the only point outside of the
vehicle where the ltey can mechanically control all of the cen-
tral locking system functions.
4 Door key positions for electrical / manual loclting and
unlocking are:
1. Manual unlock
2. Unlock, DWA disarmed, convenience open
(hold until activated)
3. Neutral position
4. Lock, DWA armed, convenience closing
(hold until activated)
5. Manual lock
The door lock actuators are sealed. self contained units with
no replaceable parts. The
actuators use Hall effect sensors in
place of pin contacts and microswitches to provide DOOR
OPEN
I DOOR CLOSED status signal. Each door lock button
only affects the actuator it controls. There is no effect on the
other doors.
An automatic locking feature activates door locks when a
road speed signal of 4 mph is detected via the K-Bus. The fac-
tory default coding for this feature is OFF, but can be coded
ON for individual users with the Key Memoryfunction. See
Car Memory
1 Key Memory later in this section.

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1 Central Locking and Anti-Theft
NOJE-
A single unlock request from the driver's door with the FZV
key unlocks the driver's door only.
A second unlock request
unlocls the remaining doors and trunk. This feature can be
modified for individual users with the Key Memory capabil-
ities to activate all lock actuators simultaneously See Car
Memory
/ Key Memory later in this section.
Starting with 2000 models, the battery in the FZV ignition
Icey is recharged by the ignition switch ring antenna while
the ley is in the ignition switch.
Transmitter self-test (models to
1999)
Press buttons 1 and 2 at the same time. This starts ltey trans-
/ mitter self-test. Transmitter is OK when LED glows steadily
te{le"el for that particular key and illuminate an instrument
cluster message.
-- 502515092 J
NO JE-
If batteries are replaced within one minute of removal, it is
not necessary to
periorm initialization.
Tlie state of charge of key batteries has no effect on elec-
tronic immobilizer (EWS) function.
2
Remote key initialization
for one second. If LED fails to illuminate, try replacing ltey~
batteries.
The state of charge of key transmitter batteries is monitored
by the
GM. Once the voltage level of the transmitter drops be-
low
4.5volts, the LED no longersignals transmitteroperation.
Convenience opening, initialization and self-testing are no
lonaer ~ossible. The GM will store a fault indicatina low bat-
NOJE-
In the accompanying illustration, the key is from a 1998 mod-
el. 2000 and later models are equipped with a different look-
ing
/ - Up to four keys can be coded to operate the same system
Initialize all key transmitters at the same time.

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721 -2
l~irba~ System (SRS)
This repair group covers airbag components and replace-
ment.
Airbag system repairand fault diagnosis is not covered.
Diagnostics, component testing, and
airbag system repair
should be carried out by trained BMW service technicians.
Individual
airbag system components can only be tested elec-
tronically when installed in the car. BMW service testers
DIS
or MoDiC or equivalent must be used for diagnostic work.
WARNING-
Special test equipment is required to retrieve airbag fault
codes, diagnose system faults, and
reseffturn off the air-
bag indicator light. The indicator light will remain on until
any problem has been corrected and the fault memory has
been cleared.
Airbags are part of the BMW Multiple Restraint System
(MRS). Three versions of MRS are available in E39 models.
Multiple Restraint Systems
MRS and MRS II include the following restraint components:
311 996-811 997
911
997-311 999
311 999-2002
Driver and passenger front
airbags (MRSIMRS II)
MRS
MRS
II
MRS Ill
Passenger front two-stage airbag (cars manufactured
from
911998).
The seat occupancy sensor (SBE) is used for detection of
a passenger in the right front seat. MRS uses the SBE in-
put to determine seat belt tensioner
and/or front airbag de-
ployment thresholds.
Side impact
airbag for driver and front passenger
(MRSIMRS II)
Leftlright side impact crash sensors (MRSIMRS 11)
Side impact airbag for rear passenger (MRS II) (optional)
Head Protection System (HPS) for driver and front passen-
ger (MRS
II)
Battery Safety Terminal - BST (MRS II)
Hall Sensor seat belt switches (MRS II)
Front pyrotechnic seat belt tensioners
Fuel pump cut off message

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721 -9
Airbaq System ~SRS)~
4 Sport steering wheel:
Insert screwdriver through opening in rear of steering
wheel and push against spring tension to release
airbag
unit lock.
Repeat procedure on other side of steering wheel.
Lift off
airbag unit and detach electrical harness connec-
tors.
WARNING-
Store the removedairbag unit with the horn pad facing up.
If stored facing down, accidental deployment could propel
it violently into the air, causing injury.
Once an
airbag is removed, the car must not be driven.
Do not connect the battery with the
airbag disconnect-
ed. A fault code will be stored, setting off the
airbag in-
dicator light Special tools are needed to reset the fault
memory
Once the
airbag unit is installed and all other service
procedures have been completed, start the engine and
check that the
airbag indicator light goes out. If the in-
dicator light stays on, the
airbag system will not func-
tion as designed. Have the system diagnosed and
repaired by an authorized
BMW dealer.
- Installation is reverse of removal.
MFL steering wheel: Torque airbag using specification list-
ed below.
- Sport steering wheel: Press airbag unit mounting pins into
spring
loclts in steering wheel until they snap in firmly.
CAUTION--
Do notpinch airbag harness in center of steering wheel when
installino
airbaa.
Tightening torque
Airbao to steerino wheel IMFL) 8 Nm (71 in-lb)
Passenger airbag, removing and installing
- Disconnect negative (-) cable from battery and cover nega-
tive terminal with insulating material.
--
WARNING -
After disconnecting the batteg wait 5 seconds before begin-
nina work on airbaa components.
Prior to disconnecting the battery, read the battery discon-
nection cautionsgiven in001 General Warnings and
Cau-

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OBD-3
On-Board
~iactnosticsl
Additional MIL information:
A fault code is stored within the ECM upon the first
occurrence of a fault in the system being checlted.
Two complete consecutive drive cycles with the iault
present illuminate the MIL. The exception to the two-fault
requirement is a catalyst-damaging fault, which illuminates
the MIL immediately.
If the second drive cycle was not complete and the fault
was not checked, the ECM counts the third drive cycle as
the next consecutive drive cycle. The MIL illuminates
if the
system is checked and the fault is still present.
Once the MIL is illuminated, it remains illuminated until the
vehicle completes three consecutive drive cycles without
detecting a fault.
0 An existing fault code is cleared from memory
automatically when the vehicle completes
40 consecutive
drive cycles without the fault being detected.
In order to automatically clear a catalyst-damaging fault from
memory, the condition underwhich the fault occurred must be
evaluated for 80 consecutive drive cycles without the fault
reoccurring.
A generic scan tool connected to the BMW data link
connector (DLC) or OBD
I1 plug can display diagnostic trouble
codes (DTCs), along with the conditions associated with the
illumination of the MIL. Using a more advanced or
BMW-
dedicated scan tool, additional proprietary information is
normally available.
Scan tool and scan tool display
The complexity of the OBD I1 system requires that all
diagnostics begin by connecting a scan tool to the vehicle.
Aftermarltet scan tools can be connected to either the 16-pin
OBD
I1 plug or the 20-pin BMW DLC in the engine
compartment
(ii installed). Data from the OBD II plug may be
limited, depending on scan tool and vehicle.
OBD
I1 standards reouire that the 16-oin OBD I1 oluo be
located within three
(3) feet of the driier and not're&ire any
tools to access.
Starting with June 2000 production, the 20-pin BMW DLC,
previously located in the engine compartment, was
discontinued. Diagnostic, coding and programming functions
are incorporated into the OBD
II plug, located under left side
of dashboard.
On cars built up to 06
/ 2000: when accessing emissions
related DTCs through the 16-pin OBD
I1 plug, malte sure the
BMW 20-oin DLC
caD is installed.

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- -
On-Board Diagnostics
Professional diagnostic scan tools available atthe time of this
printing include the BMW factory tools
(DISplus, GTI,
MoDiC) and a small number of aftermarket BMW-specific
tools. See
020 Maintenance.
In addition to the professional line of scan tools, inexpensive
generic OBD
II scan tool software programs and handheld
units are readily available. Though limited, they are
nonetheless powerful diagnostic tools. These tools read live
data streams and freeze frame data as well as a host of other
valuable diagnostic data.
Diagnostic monitors
Diagnostic monitors run tests and checks on specific
emission control systems, components, and functions.
A complete drive cycle is requiredforthe tests to bevalid. See
Drive cycle in this repair group. The diagnostic monitor
signals the
ECM of the loss or impairment of the signal or
component and determines if a signal or sensor is faulty
based on
3 conditions:
* Signal or component shorted to ground
Signal or component shorted to
B+
Signal or component missing (open circuit)
The OBD
II system monitors all emission control systems that
are installed. Emission control systems vary by vehicle model
and year. For example, a vehicle may not be equipped with
secondary air injection, so no secondary air readiness code
would be present.
OBD
II software monitors the following:
Oxygen sensors
Catalysts
Engine misfire
- Fuel tank evaporative control system
Secondary air injection Fuel system
Oxygen sensor monitoring. When driving conditions allow,
response rate and switching time of each oxygen sensor is
monitored. The oxygen sensor heater function is also
monitored. The OBD
II system differentiates between
precataylst and post-catalyst oxygen sensors and reads each
one individually. In order
forthe oxygen sensor to be
effectively monitored, the system must be in closed loop
operation.

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OBD-6
On-Board Diagnostics
Fuel system monitoring. This monitor looks at the fuel
delivery needed (long
/short term fuel trim) for proper engine
operation based on programmed data. If too much or not
enough fuel is delivered over a predetermined time, a DTC is
set and the MIL illuminates.
Fuel trim refers to adiustments to base fuel schedule.
Lono- ., term fuel trim refers to gradual adjustments to the fuel
calibration adjustment as compared to short term fuel trim.
Long term fuel trim adjustments compensate for gradual
changes that occur over time.
Fuel system monitoring monitors the calculated injection time
(ti) in relation to enginespeed, load and precatalyticconverter
oxygen
sensor(s) signals.
Using this data, the system optimizes fuel delivery for all
engine operating conditions.
Evaporative system monitoring. This monitor checks the
the fuel storage system and related fuel lines for leaks. It can
detect very small leaks anywhere in the system.
A leak detection unit (LDP or DMTL) is used to pressurize the
evaporative control system on a continuous basis (as the
drive cycle allows) and to
check system integrity.
Drive cycle
The OED II drive cycle is an important concept in
understanding OBD
II requirements. The purpose of the drive
cycle is to run ail of the emission-related on-board diagnostics
over a broad range of driving conditions.
A drive cycle is considered complete when all of the
diagnostic monitors have run their tests without interruption.
~ora drive cycle to be initiated, the vehicle must be started
cold and brought up to
1 60°F and at least 40°F above its
original starting temperature.
Readiness codes
Inspection/maintenance (I/M) readiness codes are mandated
as part of OBD
II. The readiness code is stored aftercomplete
diagnostic monitoring of specified components and systems
is carried out. The readiness code function was designed to
prevent manipulating an
I/M emission test procedure by
clearing faults codes or disconnecting the ECM or battery.