service CADILLAC CTS 2004 1.G Workshop Manual

{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned.
The air cleaner not only cleans the air; it helps
to stop ame if the engine backres. If it is not
there and the engine backres, you could
be burned. Do not drive with it off, and be
careful working on the engine with the air
cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/lter in place when you
are driving.
Automatic Transmission Fluid
It is not necessary to check the transmission uid level.
A transmission uid leak is the only reason for
uid loss. If a leak occurs, take your vehicle to the
dealership service department and have it repaired as
soon as possible. You may also have your uid
level checked by your dealer or service center when
you have your oil changed.
Change both the uid and lter every 50,000 miles
(83 000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
Notice:We recommend you use only uid labeled
DEXRON
®-III, because uid with that label is
made especially for your automatic transmission.
Damage caused by uid other than DEXRON
®-III is
not covered by your new vehicle warranty.
5-25

Manual Transmission Fluid
When to Check
A good time to have your manual transmission uid
level checked is when the engine oil is changed.
However, the uid in your manual transmission does not
require changing.
How to Check
Because this operation can be difficult, you may
choose to have this done at your Cadillac dealership
service department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.Check the uid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your ngers on the
transmission case.
To check the uid level, do the following:
1. Remove the ller plug.
2. Check that the lubricant level is up to the bottom of
the ller plug hole.
3. If the uid level is good, install the plug and be sure
it is fully seated. If the uid level is low, add more
uid as described in the next steps.
How to Add Fluid
Here is how to add uid. SeeRecommended Fluids and
Lubricants on page 6-13to determine which type of
uid to use.
1. Remove the ller plug.
2. Add uid at the ller plug hole. Add only enough
uid to bring the uid level up to the bottom of the
ller plug hole.
3. Install the ller plug. Be sure the plug is
fully seated.
5-27

Hydraulic Clutch
(Manual Transmission)
It is not necessary to regularly check clutch uid unless
you suspect there is a leak in the system. Adding uid
will not correct a leak.
A uid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
The hydraulic clutch reservoir is located in the
engine compartment on the driver’s side of the
vehicle, near the brake master cylinder reservoir.SeeEngine Compartment Overview on page 5-12
for more information on location.
Refer to the Maintenance Schedule to determine how
often you should check the uid level in your clutch
master cylinder reservoir and for the proper uid to use.
SeeOwner Checks and Services on page 6-9and
Recommended Fluids and Lubricants on page 6-13.
How to Check and Add Fluid
Make sure the uid level is
at the MIN line shown.
If it is not, remove the cap and add the proper uid
until the level reaches the MIN line on the side of
the reservoir.
5-28

If No Steam Is Coming From
Your Engine
An overheat warning, along with a Check Coolant
Level message, can indicate a serious problem.
SeeDIC Warnings and Messages on page 3-70.
If you get an engine overheat warning with no Check
Coolant Level message, but see or hear no steam,
the problem may not be too serious. Sometimes
the engine can get a little too hot when you:
Climb a long hill on a hot day.
Stop after high-speed driving.
Idle for long periods in traffic.
Tow a trailer.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in NEUTRAL (N)
while stopped. If it is safe to do so, pull off the road,
shift to PARK (P) or NEUTRAL (N) and let the
engine idle.
2. Set the temperature control to the highest heat
setting and open the windows, as necessary.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about
10 minutes. If the warning doesn’t come back on,
you can drive normally.
If the warning continues and you have not stopped,
pull over, stop, and park your vehicle right away.
If there’s still no sign of steam, you can idle the engine
for three minutes while you’re parked. If you still
have the warning,turn off the engine and get everyone
out of the vehicleuntil it cools down.
You may decide not to lift the hood but to get service
help right away.
5-33

The coolant level should be at or slightly above the
FULL COLD/FROID line on the side of the coolant surge
tank. If it isn’t, you may have a leak at the pressure
cap or in the radiator hoses, heater hoses, radiator,
water pump or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant.
That could cause an engine re, and you could
be burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren’t, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-35

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal rmly).
{CAUTION:
The brake wear warning sound means that soon
your brakes will not work well. That could lead
to an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
your brakes.Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specications.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top-quality GM brake
parts. When you replace parts of your braking
system —for example, when your brake linings wear
down and you need new ones put in — be sure you
get new approved GM replacement parts. If you
do not, your brakes may no longer work properly.
5-44

7. Don’t let the other end
touch metal. Connect it
to the positive (+)
terminal of the good
battery. Use a remote
positive (+) terminal
if the vehicle has one.
8. Now connect the black
negative (−) cable to
the negative terminal of
the good battery.
Use a remote
negative (−) terminal if
the vehicle has one.Don’t let the other end touch anything until the next
step. The other end of the negative (−) cable doesn’t
go to the dead battery. It goes to a heavy, unpainted
metal engine part or to a remote negative (−)
terminal on the vehicle with the dead battery.
9. Connect the other end
of the negative (−)
cable at least 18 inches
(45 cm) away from
the dead battery, but
not near engine
parts that move.
The electrical connection is just as good there, and
the chance of sparks getting back to the battery
is much less.
10. Now start the vehicle with the good battery and
run the engine for a while.
11. Try to start the vehicle that has the dead battery.
If it won’t start after a few tries, it probably
needs service.
5-49

Bulb Replacement
For the proper type of replacement bulb, see
Replacement Bulbs on page 5-56.
For any bulb changing procedure not listed in this
section, contact your dealer.
High Intensity Discharge (HID)
Lighting
{CAUTION:
The low beam high intensity discharge lighting
system operates at a very high voltage. If you
try to service any of the system components,
you could be seriously injured. Have your
dealer or a qualied technician service them.
Your vehicle may have HID headlamps. After your
vehicle’s HID headlamp bulb has been replaced,
you may notice that the beam is a slightly different
shade than it was originally. This is normal.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps
It is recommended that this component be replaced as
a unit. See your dealer.
5-52

Replacement Bulbs
For any bulb not listed here contact your dealer.
Exterior Lamp Bulb Number
Back-Up Lamps 3157K
Fog Lamps 9145
Front and Rear Turn
Signal Lamps3157K
License Plate Lamps W5WLL
Rear Sidemarker Lamps 3157K
Stoplamps 3157K
Taillamps 3157K
Windshield Wiper
Blade Replacement
Windshield wiper blades should be inspected at least
twice a year for wear or cracking. SeeOwner Checks
and Services on page 6-9.
It’s a good idea to clean or replace the wiper blade
assembly on a regular basis or when worn. For proper
windshield wiper blade length and type, seeNormal
Maintenance Replacement Parts on page 6-15.
To replace the wiper blade assembly, do the following:
1. Turn the ignition to ON with the engine off.
2. Turn on the windshield wipers and turn them off
again when the wipers are in the out-wipe position.
The driver’s side blade will be straight up and
down on the windshield.
3. Pull the windshield wiper assembly away from
the windshield.
5-56

Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer’s booklet
included with your vehicle’s Owner’s Manual.
{CAUTION:
Poorly maintained and improperly used
tires are dangerous.
Overloading your tires can cause
overheating as a result of too much
friction. You could have an air-out and a
serious accident. SeeLoading Your
Vehicle on page 4-34.
CAUTION: (Continued)
CAUTION: (Continued)

Underinated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be
checked when your tires are cold.
SeeInflation - Tire Pressure on page 5-67.
Overinated tires are more likely to be cut,
punctured or broken by a sudden impact,
such as when you hit a pothole. Keep tires
at the recommended pressure.
Worn, old tires can cause accidents.
If your tread is badly worn, or if your tires
have been damaged, replace them.
SeeInflation - Tire Pressure on page 5-67
for ination pressure adjustment for high
speed driving.
5-58