service CHERY TIGGO 2009 Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 8. Remove the cylinder head cover bolts (1).(Tighten: Cylinder head cover bolts to 11 N·m)
9. Remove the cylinder head cover (2) from the cyl- inder head.
10. Remove the cylinder head cover gasket (3).
11. Installation is in the reverse order of removal.
NOTE :
Install a new cylinder head cover gasket during
installation.
Camshaft
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20002 - Camshaft Seal Installer
• CH-20010 - Camshaft Holder
1. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
2. Remove the engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
3. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
4. Remove the intake or exhaust camshaft timing belt pulley. (Tighten: Camshaft timing belt pulley bolt to 120 N·m)
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Downloaded from www.Manualslib.com manuals search engine 5. Remove the rear timing cover of the timing pulley.(Tighten: Rear timing cover bolts to 7 N·m)
6. Remove the camshaft bearing cap bolts. (Tighten: Camshaft bearing cap bolts to 11 N·m)
NOTE: Equally loosen camshaft bearing cap bolts
in several steps.
7. Remove the camshaft bearing caps and place them in proper order.
NOTE: The camshaft bearing caps are marked for
identification.
8. Remove the camshafts and then remove the cam- shaft seals.
9. Installation is in the reverse order of removal.
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Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•Use special tool CH-20010 (1), to install the camshaft holder to hold the camshafts in place.
NOTE :
The camshaft holder will prevent the camshafts from
rotating in either direction.
• Use special tool CH-20002 (1), to install the camshaft seal.
• Install the intake and exhaust camshaft bearing
caps in the proper order.
• Slowly tighten bolts to the specified torque.
• Follow the torque sequence as shown.
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Downloaded from www.Manualslib.com manuals search engine Cylinder Head
Removal & Installation
NOTE :
Replacement cylinder head comes complete with valves, seals, springs, retainers, keepers, and camshafts.1. Remove engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
2. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
3. Remove the camshafts (See Camshaft Removal & Installation in Section 02 Engine).
4. Remove intake manifold (See Intake Manifold Removal & Installation in Section 02 Engine).
5. Remove exhaust manifold (See Exhaust Manifold Removal & Installation in Section 02 Engine).
6. Remove water pipe and thermostat assembly.
1 - Rocker Arms
2 - Hydraulic Tappets
3 - Valve Keepers
4 - Valve Spring Upper Retainers5 - Valve Springs
6 - Valve Oil Seals
7 - Valve Spring Lower Retainers
8 - Valves
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Downloaded from www.Manualslib.com manuals search engine 7. Remove the cylinder head bolts in the ordershown.
8. Remove cylinder head gasket.
9. Installation is in the reverse order of removal.
Installation Notes:
• Ensure cylinder head bolt holes in the block are clean, dry (free of residual oil or coolant), and threads are not
damaged.
• The cylinder head bolts should not be reused. The new bolts should be examined before use. If the bolts are
stretched, the bolts should be replaced.
• Position the new cylinder head gasket on the engine block with the part number facing up. Ensure gasket is
seated over the locating dowels in the block.
• Before installing the bolts, the threads should be lightly coated with engine oil.
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Downloaded from www.Manualslib.com manuals search engine •Install the cylinder head bolts in the order shown.
• Torque the cylinder head bolts in the following three
step sequence:
1st Step: Tighten the bolt to 40±5N·m
2nd Step: Tighten the bolt an additional 90 ±
5°
3rd Step: Tighten the bolt an additional 90 ± 5°
Front Crankshaft Oil Seal
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20007 - Front Crankshaft Seal Installer
• CH-20008 - Front Crankshaft Seal Guide
• CH-20019 - Crankshaft Belt Pulley Fixture
1. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
2. Remove the crankshaft vibration damper bolts (1). (Tighten: Crankshaft vibration damper bolts to
25 N·m)
3. Remove the engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
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Downloaded from www.Manualslib.com manuals search engine 4. Remove the crankshaft timing belt pulley bolt (2)from the crankshaft.
(Tighten: Crankshaft timing belt pulley bolt to
130 N·m and an additional 65°)
5. Remove the key-way from the crankshaft.
6. Use an appropriate tool and remove the front crankshaft oil seal (1).
CAUTION:
Be careful not to damage the front cover seal
surface while removing the seal.
7. Installation is in the reverse order of removal.
Installation Notes:
• Lubricate the new front seal with engine oil prior to assembly.
• Use the front crankshaft seal installer CH-20008 (1), to install the new seal.
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Downloaded from www.Manualslib.com manuals search engine Rear Crankshaft Oil Seal
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•CH-20005 - Rear Crankshaft Oil Seal Installer
• CH-20006 - Rear Crankshaft Oil Seal Guide
• CH-20043 - Flywheel Fixture
1. Remove the transaxle assembly (See Transaxle Assembly Removal & Installation in Section 08 Transaxle & Transfer Case).
2. Using special tool CH-20043 (1), hold the flywheel.
3. Remove the clutch pressure plate retaining bolts (1) and then remove the clutch pressure plate.
(Tighten: Clutch pressure plate bolts to 25 N·m)
4. Remove the flywheel bolts (1) and then remove the flywheel.
(Tighten: Flywheel bolts to 75 N·m)
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Downloaded from www.Manualslib.com manuals search engine 5. Remove the rear oil seal using a suitable tool.
6. Installation is in the reverse order of removal.
Installation Notes:
• When installing seal, lubricate seal guide with clean
engine oil.
• Position the seal over the rear crankshaft seal
guide.
• Use special tool CH-20005 (2) CH-20006 (1), to
install the rear crankshaft oil seal.
• Ensure that the lip of the seal is facing toward the
crankcase during installation.
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Downloaded from www.Manualslib.com manuals search engine Engine Mounts
Removal & Installation - Left Mount
NOTE :
The following special tools are required to perform the repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the air cleaner housing (See Air Cleaner Housing Removal & Installation in Section 02
Engine).
4. Remove the air cleaner housing base tray.
5. Remove the engine left mount retaining bolts (2) and remove the engine left mount bracket bolts (1).
(Tighten: Engine left mount bolts to 70 N·m)
6. Installation is in the reverse order of removal.
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