CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 2.1.8L ENGINE - CHECK INTAKE AIR TEMPERATURE (IAT) SENSOR ELECTRICAL CONNECTOR
• Disconnect the IAT sensor (1) (For 1.8L engine: IAT
sensor is built-into MAF sensor) electrical connec-
tor.
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
3.1.8L ENGINE - CHECK THE INTAKE AIR TEMPERATURE (IAT) SENSOR SIGNAL CIRCUIT
• Turn ignition switch on.
• Check supply voltage between IAT sensor terminal
1 and ground in the IAT sensor electrical connector
E-009.
• 5 V should exist.
Is the check result normal?
Ye s>>Go to Step 6.
No
>>Repair circuit for an open or short to
power in harness or connectors.
DIAGNOSIS & TESTING
LTSMD030075
LTSMD030031
03
03–87Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.1.6L ENGINE - CHECK MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR ELECTRICAL CONNECTOR
• Disconnect the MAP sensor (1) (For 1.6L engine:
IAT sensor is built-into MAP sensor) electrical con-
nector.
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
5.1.6L ENGINE - CHECK THE INTAKE AIR TEMPERATURE (IAT) SENSOR SIGNAL CIRCUIT
• Check supply voltage between IAT sensor terminal
2 and ground in the IAT sensor electrical connector
E-033.
• 5 V should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair circuit for an open or short to
power in harness or connectors.
DIAGNOSIS & TESTING
VISMD030201
LTSMD030056
03–88Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.CHECK THE IAT SENSOR GROUND CIRCUIT FOR OPEN OR SHORT
• Turn ignition switch off.
• Disconnect ECM harness connector.
• Check for harness continuity between following terminals.
• For 1.6L engine, check continuity between IAT sensor terminal 1 and ECM terminal 17.
IAT SENSOR
CONNECTOR TERMINAL ECM CONNECTOR
TERMINAL
11 7
• For 1.8L engine, check continuity between IAT sensor terminal 3 and ECM terminal 17.
IAT SENSOR
CONNECTOR TERMINAL ECM CONNECTOR
TERMINAL
31 7
• Continuity should exist.
• Check harness for short to power.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair circuit for an open or short to power in harness or connectors.
DIAGNOSIS & TESTING
03
03–89Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7.CHECK THE IAT SENSOR
• Connect IAT sensor connector.
• Connect ECM connector.
• Turn ignition switch on.
• Check signal between the IAT sensor terminal 1 and ground under the following conditions:
TERMINAL NO. ITEM CONDITION DATA (DC
VOLTAGE)
42 IAT sensor Ignition switch: ON IAT: 78°C Approximately
1.88 V
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the IAT sensor.
8.CHECK DTC
• With the X-431 scan tool, read ECM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC P0113 still present?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
03–90Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine P0117 - Engine Coolant Temperature Circuit Low Input
DIAGNOSIS & TESTING
LTSMW030053T
03
03–91Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Check reference values between ECM terminals and ground under the following conditions:
ECM TERMINALNO. ITEM
CONDITION DATA (DC
VOLTAGE)
17 Sensor (GND)
Ignition switch: ON -
Approximately 0 V
39 Engine Coolant
Temperature (ECT) sensor ECT: 59°C
1.89 V
ECT: 78°C 1.25 V
ECT: 90°C 0.94 V
On Board Diagnostic Logic
• Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
P0117 Engine Coolant
Temperature (ECT) circuit low input Ignition switch on or
after engine start Signal output is
below minimum
acceptable range for
a few seconds
continuously. •
ECT sensor
• Harness or
connectors
• ECM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ECM.
• Start engine and warm it to normal operating temperature, then select view DTC and data stream.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 03 Electronic Engine Controls for more information.
NOTE :
• Before performing this DTC diagnostic procedure, verify that the engine coolant temperature is normal.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
03–92Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Diagnostic Procedure
1.CHECK GROUND CONNECTIONS
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 03 Electronic Engine Con-
trols).
• Inspect ground connections E-207 and E-208 mounting position (See Vehicle Wiring Harness Layout - Engine
Room Harness (With 1.6L/1.8L Engine) in Section 16 Wiring).
Are the ground connections OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground connections.
2.CHECK ECT SENSOR ELECTRICAL CONNECTOR
• Disconnect the ECT sensor (1) electrical connector.
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
3.CHECK THE ENGINE COOLANT TEMPERATURE (ECT) SENSOR SIGNAL CIRCUIT FOR A SHORT
• Turn ignition switch on.
• Check ECT sensor reference voltage between sen-
sor terminal 2 and ground in the sensor electrical
connector E-019.
• 5 V should exist.
Is the check result normal?
Ye s>>Go to step 5.
No
>>Go to the next step.
DIAGNOSIS & TESTING
BESM030019
LTSMD030032
03
03–93Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.DETECT MALFUNCTIONING PART
• Turn ignition switch off.
• Disconnect ECM harness connector.
• Check harness for short to ground between ECT sensor connector terminal 2 and ECM connector terminal 39.
Is the check result normal?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>Repair or replace circuit for a short to ground in harness or connectors.
5.CHECK THE ECT SENSOR
• Check the resistance between ECT sensor terminal 1 and 2, component side.
ECT°C RESISTANCE K
-10°C 8.62 - 10.28
20°C 2.37 - 2.63
80°C 0.299 - 0.345
• Connect the ECT sensor connector.
• Connect the ECM connector.
• Turn ignition switch on.
• Check ECT sensor signal output.
ECT TERMINAL
NO. ITEM
CONDITION DATA (DC
VOLTAGE)
39 ECT sensor
Ignition switch on ECT: 59°C
1.89 V
ECT: 78°C 1.25 V
ECT: 90°C 0.94 V
17 Sensor (GND) -Approximately 0 V
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace ECT sensor.
DIAGNOSIS & TESTING
03–94Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.CHECK DTC
• With the X-431 scan tool, read ECM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC P0117 still present?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
03
03–95Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine P0118 - Engine Coolant Temperature Circuit High Input
DIAGNOSIS & TESTING
LTSMW030053T
03–96Chery Automobile Co., Ltd.