tow CHEVROLET ASTRO 1996 Repair Manual

Underhood Electrical Center
1
(-) I-)
(-1
[-)
(T)
E3
IIVC)
(-)
I
The underhood electrical center is located toward the
rear
of the engine compartment on the driver's side.
Lift the hood and open the cover to gain access to this
fuse block.
Feed
AUXB . . . . . .
AUX A . . . . . , . .
Relay
A/C Relay
IGN Relay
Starter Enable Relay
A/C Enable Relay
Empty Relay
Fuel Pump Relay
Usage
. . Upfitter Battery Feed
. . Upfitter Ignition Feed
6-64

Maintenance Schedule
Short TripKity Definition
Follow the Short TripKity Maintenance Schedule if any
one
of these conditions is true for your vehicle:
0
0
0
0
0
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such
as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
your vehicle.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons yo~l should follow this schedule if
you operate your vehicle under any of these conditions
is
that these conditions cause engine oil to break
down soonex
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs fust).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles
(20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (severe conditions only).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement.
Fuel Filter Replacement. Automatic
Transmission Service (Normal Conditions).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel
Tank, Cap and Lines Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only summarize nzaintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.
7-4

Short Trip/City Maintenance Schedule
The services shown in this schedule up to 100,000 miles
(166
000 km) should be performed after 100,000 miles
(166
000 km) at the same intervals.
Footnotes
3- The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure
to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior
to the
completion
of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, ball joints and
kingpin bushings, steering linkage and transfer case
shift linkage, parking brake cable guides and brake
pedal springs. Drive
a
a
a
a
lxle service:
Locking Differential
-- Drain fluid and refill at first
engine oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
Standard Differential
-- Check fluid level and add
fluid as needed
at every oil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-6

I Short Trip/City Maintenance Schedule I
15,000 Miles (25 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote ## (or every 3 months, whichever
occurs first).
0 Inspect air cleaner filter if you are driving
in dusty conditions. Replace filter
if
necessary. An Emission Control Service.
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
**
For Two-Wheel-Drive vehicles only: Clean
and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
0 Change automatic transmission flr lid and
filter
if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
[f you do not use your vehicle under my of
these conditions, change the fluid and filter every
30,000 miles (50 000 km).
7-9

I Short TripKity Maintenance Schedurl
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
30,000 miles (50 000 knz).
Rotation’’ in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to
the
appropriate GM service manual for proper
caliper service procedures.
0 Rotate tires. See “Tire Inspection and
DATE
SERVICED BY ACTUAL MILEAGE
33,000 Miles (55 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
**
DATE SERVICED BY: ACTUAL MILEAGE
7-13

I Short Trip/City Maintenance Schedule I
45,000 Miles (75 000 km) (Continued)
Change automatic transmission fluid and
filter
if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32°C) 'or higher.
- In hilly or mountainous terrain.
- ' When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
lfyou do not use your vehicle under any of these
conditions, change the fluid and filter every
30,000 miles (SO 000 km).
i
I.
,#-.
0 Inspect air cleaner filter if you are driving
in .dusty conditions. Replace filter if
necessary. An Emission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:

I Short TripJCity Maintenance Schedule I
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
**
0 For Two-Wheel-Drive vehicles only: Clean
and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
Change a1 ltomatic transmission fl .uid and
filter
if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90" F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, change the fluid and filter every
30,000 miles (50 000 km).
(Continued)
7-19

I Short TripKity Maintenance Schedule I
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you d9 not use your vehicle under any of
these conditions, change the fluid and filter every
30,000 miles (50 000 knz).
in dusty conditions. Replace filter if
necessary.
An Emission Control Service. -f-
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
**
c] Inspect air cleaner filter if you are driving
I DATE I ACTUAL MILEAGE I SERVICED BY I
78,000 Miles (130 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 3 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking.
**
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and
additional information. During tire rotation,
check brake calipers for freedom of movement.
Refer to the appropriate
GM service manual for
proper caliper service procedures.
DATE SERVICED BY: ACTUAL MILEAGE
:
7-23

I Short Trip/City Maintenance Schedule I
90,000 Miles (150 000 km) (Continued)
0 Change automatic transmission fluid and
filter if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90” F
(32°C) or higher.
- In hilly or mountainous. terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, change the fluid and filter every
30,000 miles (50 000 km).
0 Replace fuel filter.
0 Replace air cleaner filter.
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
An Emission Control Service.
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
I I I
DATE ACTUAL MILEAGE SERVICED BY
7-26

Long Tripmighway Maintenance Schedule
The services sbown in this schedule up to 100,000 miles
(166
000 km) should be performed after 100,000 miles
(166 000 km) at the same, intervals.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not
nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, ball joints and
kingpin bushings, steering linkage and transfer case
shift linkage, parking brake cable guides and brake
pedal springs.
** Drive axle service:
0
0
0
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
Standard Differential
-- Check fluid level and add
fluid as needed at every engine
oil change. If driving
in dusty areas or towing a trailer, drain fluid and
refill every 15,000 miles
(25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-29