wheel CHEVROLET ASTRO 2003 Manual PDF

82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check rear/front axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
Q Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Replace fuel filter. An Emission Control Service.
(See footnote
t).
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +).
6-24

Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-86.
Spare Tire Check
At least twice a year, after the monthly inflation check
of the spare tire determines that the spare is inflated to
the correct tire inflation pressure, make sure that the
spare tire is stored securely. Push, pull, and then
try
to rotate or turn the tire. If it moves, use the wheel
wrench
to tighten the cable. See Changing a
Flat Tire on page 5-71.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page
6-32.
Automatic Transmission Check
Check the transmission fluid level; add if needed.
See
Automatic Transmission Fluid on page 5-25.
A fluid loss may indicate a problem. Check the
system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel door
and rear compartment hinges, latches and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed
to a corrosive environment.
6-27

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear.
Do not lubricate accelerator
and cruise control cables.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary.
A fluid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and
rotors for surface condition. inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often
if your driving habits or conditions
result in frequent braking.
6-31

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Engine Coolant
t
I
Hydraulic
Brake System
Windshield Washer Solvent
Fluid/Lubricant
Engine oil with the American
Petroleum Institute Certified for
Gasoline Engines starburst symbol
of the proper viscosity.
To determine
the preferred viscosity for your
vehicle’s engine, see
Engine Oil
on page 5- 15.
50/50 mixture of clean, drinkable
water and use only DEX-COOL
Coolant. See
Engine Coolant on
page
5-28.
Delco Supreme 11 Brake Fluid
or equivalent DOT-3 brake fluid.
GM Optikleen Washer Solvent
or equivalent.
Usage I Fluid/Lubricant
~~~~~
Chassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant meeting requirements of
NLGl #2, Category LB or GC-LB. Parking Brake
Cable Guides
GM Power Steering Fluid
(GM Part
No. US. 1052884, in
Canada 993294, or equivalent).
System Power
Automatic
I DEXRON-Ill Automatic
Transmission
Transmission
Fluid.
Key Lock
Cylinders Multi-Purpose
Lubricant, Superlube
(GM Part No.
U.S. 12346241,
in Canada 10953474, or equivalent).
Chassis Lubrication Chassis Lubricant (GM Part
No. U.S. 12377985,
in Canada
88901 242, or equivalent) or lubricant
meeting requirements of NLGl#2,
Category LB or GC-LB.
Front Wheel
Bearings Wheel
bearing lubricant meeting
requirements of NLGl#2,
Category GC or GC-LB (GM Part
No. U.S. 1051344,
in Canada 993037, or equivalent).
6-32

Canada GM Mobility Program for Persons
with Disabilities General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario LIH 8P7
1-800-263-3777 (English)
1-800-263-7854 (French)
1-800-263-3830 (For Text Telephone devices (TYs))
Roadside Assistance: 1-800-268-6800
All Overseas Locations
Please contact the local General Motors Business Unit.
Mexico, Central America and Caribbean
IslandsKountries (Except Puerto Rico
and
US. Virgin Islands)
General Motors de Mexico, S. de R.L. de C.V
Customer Assistance Center
Paseo de la Reforma
# 2740
Col. Lomas de Bezares
C.P. 11910 Mexico,
D.F.
Long Distance: 01 1-52-53 29 0 800
01
-800-508-0000
Phis program, available
to qualified applicants,
can reimburse you up to
$1,000 toward aftermarket
driver or passenger
adaptive equipment you
may require for your
vehicle (hand controls,
wheelchair/scooter lifts, etc.).
This program can also provide you with free resource
information, such
as area driver assessment centers ana
mobility equipment installers. The program is available
for a limited period of time from the date of vehicle
purchase/lease. See your dealer for more details
or call
the GM Mobility Assistance Center at 1-800-323-9935.
Text telephone (TTY) users, call 1-800-833-9935.
GM of Canada also has a Mobility Program.
Call 1 -800-GM-DRIVE (463-7483) for details.
All TTY users call 1-800-263-3830.
7-5

Accessory Power Outlets ................................. 3-16
Activating the Theft-Deterrent Feature
................ 3-48
Adding Equipment to Your Air Bag-Equipped
Vehicle
....................................................... 1-70
Adding Washer Fluid
....................................... 5-41
Additional Program Information
......................... 7-1 0
Additives, Fuel ................................................. 5-6
Add-On Electrical Equipment
............................ 5-92
Add-on Equipment
.......................................... 4-31
Adjusting the Speakers (Balance/Fade)
........ 3-40, 3-43
Air Bag
Readiness Light
.......................................... 3-26
Air Bag System
.............................................. 1-62
Adding Equipment to Your
Air Bag-Equipped Vehicle
...................... 1-70
How Does an Air Bag Restrain?
.................... 1-67
Servicing Your Air Bag-Equipped Vehicle
......... 1-69
What Will You See After an Air Bag inflates?
...... 1-68
When Should an Air Bag Inflate?
................... 1-66
Where Are the Air Bags?
.............................. 1-64
All Overseas Locations
...................................... 7-5
All-Wheel Drive
............................................... 5-52
All-Wheel Drive (AWD) System
......................... 2-26
All-Wheel-Drive Service Light
............................ 3-35
Aluminum Wheels
........................................... 5-88
What
Makes an Air Bag Inflate?
.................... 1-67
Air CleanedFiIter, Engine
... ...................... 5-24
AM
............................................................... 3-50 AM-FM Radio
...................... ................ 3-39
Antenna, Fixed Mast
....................................... 3-50
Anti-lock Brake System
..................................... 4-7
Anti-Lock Brake, System Warning Light
.............. 3-29
Appearance Care
............................................ 5-83
Care of Safety Belts
.................................... 5-86
Chemical Paint Spotting
............................... 5-89
Cleaning the Inside of Your Vehicle
................ 5-83
Finish Damage
............................................ 5-88
Sheet Metal Damage
................................... 5-88
Underbody Maintenance
............................... 5-89
Weatherstrips
.............................................. 5-86
Ashtrays
........................................................ 3-17
Audio System(s)
............................................. 3-38
Audio Systems
AM-FM Radio
............................................. 3-39
Care of Your CD Player
............................... 3-50
Care of Your CDs
........................................ 3-50
Fixed Mast Antenna
..................................... 3-50
Radio with CQ
............................................ 3-41
Rear Seat Audio (RSA)
................................ 3-46
Setting the Time for Radios with HR and
MN Buttons
............................................. 3-38
Setting the Time for Radios with the
Set Button
.............................................. 3-38
Theft-Deterrent Feature
................................ 3-47
Understanding Radio Reception
..................... 3-50
Cleaning
the Outside of Your Vehicle
.............. 5-86
GM Vehicle Care/Appearance Materials
.......... 5-89
1

Inspection (cont.) Exhaust System
........................ ....... 6-30
Fuel System
............................................... 6-30
Part C
- Periodic Maintenance ....................... 6-30
Steering, Suspension and Front Drive Axle
Boot and Seal
......................................... 6-30
Throttle System
........................................... 6-31
Installing a Garage Door Opener
....................... 2-40
Instrument Panel Cluster
....................................................... 3-24
Overview
.................................................. 3-2
Instrument Panel Brightness Control
.............. 3-1 5
Instrument Panel Fuse Block ............................ 5-93
Interior Lamps
................................................ 3-15
Interior Plastic Components
.............................. 5-85
Introduction Transfer Case (All-Wheel Drive) Inspection
........ 6-31
Jump Starting
....................................... ... 5-47
Key Lock Cylinders Service
.............................. 6-27
Keys
............................................................... 2-2
Keyless Entry System
....................................... 2-4
L
Lamps
Exterior
...................................................... 3-12
Interior
....................................................... 3-15
Lap Belt
........................................................ 1-27
Lap-Shoulder Belt
................................... 1-18, 1-29
LATCH System
Child Restraints
........................................... 1-52
Securing a Child Restraint Designed for
the LATCH System
........................... . 1-54
Latches, Seatback
............................................ 1-6
Leather
......................................................... 5-85
Leaving Your Vehicle
....................................... 2-10
Leaving Your Vehicle With the
Engine Running
.......................................... 2-28
Light
Air Bag Readiness
....................................... 3-26
Brake System Warning
................................. 3-28
Charging System
......................................... 3-27
Check Gages Warning
................................. 3-36
Low Fuel Warning
....................................... 3-37
Malfunction Indicator
.................................... 3-30
Safety Belt Reminder
................................... 3-26
Security
.............................................. 3-35
Service All-Wheel-Drive
......................... 3-35
Tow/Haul Mode
........................................... 3-36
Lamps On Reminder
....................................... 3-14
Anti-Lock Brake System Warning
................... 3-29
7

Power Steering ................................................ 4-9
Programming the HomeLink Transmitter
............. 2-35
Programmable Automatic Door Locks
.................. 2-9
Q
Questions and Answers About
Safety Belts ......... 1-17
R
Radiator Pressure Cap ................. ............ 5-30
Radios
....................................... ............ 3-38
AM-FM
....................................... ........ 3-39
Care of Your CD Player
........................... 3-50
Care of Your CDs
.................................... 3-50
Radio with CD
............................................ 3-41
Rear Seat Audio
.......................................... 3-46
Setting the Time for Radios with HR and
MN Buttons
......................................... 3-38
Setting the Time for Radios with the
Set Buttons
............................. ........ 3-38
Theft-Deterrent
........................ ........ 3-47
Understanding Reception
.......................... 3-50
Reading Lamps
.............................................. 2-40
Rear Air Conditioning System
........................... 3-20
Rear Axle
...................................................... 5-53
Rear Climate Control System
............................ 3-21
Rear Doors
.................................................... 2-13
Rear Heating System
...................................... 3-19 Rear
Rear
Rear Rear
Rear
Rear Safety Belt
Comfort Guides
...................... 1-32
Seat Audio
............................................. 3-46
Seat Operation
......................................... 1-7
Seat Outside Passenger Positions
............. 1-29
Seat Passengers, Safety Belts
.................. 1-29
Window Defoqqer
.................................... 3-21
Rearview Mirrors 2-32 -- .............................................
Reclining Seatbacks .......................................... 1-4
Recreational Vehicle Towing
............................. 4-29
Reinstalling the Engine Cover
........................... 5-23
Remote Keyless Entry System
............................ 2-4
Remote Keyless Entry System, Operation
............ 2-5
Removing the Engine Cover
............................. 5-20
Removing the Flat Tire and Installing the
Spare Tire
.................................................. 5-76
Removing the Rear Seats
.................................. 1-7
Removing the Spare Tire and
Tools ................... 5-72
Removing the Wheel Covers
............................ 5-75
Replacement Bulbs
......................................... 5-61
Replacing Brake System Parts
.......................... 5-46
Replacing Restraint System Parts
After a Crash
.............................................. 1-71
Replacing the Rear Seats
.................................. 1-9
Reporting Safety Defects Canadian Government
.................................. 7-11
General Motors
........................................... 7-11
United States Government
............................ 7-10
Reprogramming a Single HomeLink@ Button
....... 2-37
Resetting Defaults
........................................... 2-37
10

Restraint System Check ..................... ... 6-26
Checking Your Restraint Systems
..... ... 1-71
Replacing Restraint System Parts
After a Crash
....................................... 1-71
Checking
.................................................... 1-71
Restraints, Head
............................................... 1-5
Retained Accessory Power (RAP)
...................... 2-20
Right Front Passenger Position, Safety Belts
......... 1-27
Roadside Assistance Program
....................................... 7-6
Rocking Your Vehicle To Get It Out
................... 4-28
Running Your Engine While You Are Parked
....... 2-31
Restraint Systems
Replacing Parts
........................................... 1-71
Safety Belt
Safety Belts
Reminder Light
... .................................. 3-26
Care
of ...................................................... 5-86
Center Passenger Position
............................ 1-27
Driver Position
............................................ 1-1 8
How to Wear Safety Belts Properly ................ 1-18
Questions and Answers About Safety Belts
........ 1-1 7
Rear Safety Belt Comfort Guides for
Children and Small Adults
......................... 1-32
Rear Seat Passengers
................................. 1-29
Right Front Passenger Position
...................... 1-27 Safety Belts
(cont.)
Safety Belt Extender
.................................... 1-34
Safety Belts Are for Everyone
....................... 1-13
Safety Belt
Use During Pregnancy
................. 1-26
Safety Chains
................................................. 4-36
Safety Warnings and Symbols
.............................. III
Sealed Beam Headlamp .................................. 5-55
Seatback Latches ............................................. 1-6
Seats Bench Seat
.......... ..........., ........ 1-11
Bucket Seats, Rear
................... ........ 1-12
Head Restraints
............................................ 1-5
Manual
........................................................ 1-2
Manual Lumbar
............................................. 1-3
Power Seat
.................................................. 1-3
Rear Seat Operation
...................................... 1-7
Reclining Seatbacks
...................................... 1-4
Seatback Latches
.......................................... 1-6
Center Seat Position
.................................... 1-57
Designed for the LATCH System
................... 1-54
Rear Outside Seat Position ........................... 1-54
Right Front Seat Position
.............................. 1-59
Security Light
................................................. 3-35
Selecting the Right Schedule, Maintenance
.......... 6-5
Selecting the Fan Speed
.................................. 3-20
Service
........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle
.............................................. 5-4
All-Wheel-Drive Light
.................................... 3-35
...
Securing a Child Restraint
11

Service (cont.)
Doing Your Own Work
................................... 5-3
Engine Soon Light
....................................... 3-30
Publications Ordering Information
................... 7-1 1
Sewice Bulletins ............................................. 7-1 2
Service Engine Soon Light in the United States
or Check Engine Light
in Canada
.................................................. 3-30
Service Manuals
............................................. 7-1 1
Servicing Your Air Bag-Equipped Vehicle ............ 1-69
Setting Preset Stations
............................ 3-39, 3-42
Setting the Temperature
................................... 3-20
Setting the Time
Radios with HR and MN Buttons
................... 3-38
Radios with the Set Button
........................... 3-38
Setting the Tone (Bassnreble)
.................. 3-40, 3-43
Shifting Into Park (P)
....................................... 2-27
Sheet
Metal Damage
....................................... 5-88
Shifting Out of Park (P)
................................... 2-29
Short Trip/City Definition
.................................... 6-5
Short TripKity Intervals
..................................... 6-5
Short Trip/City Scheduled Maintenance
...... ... 6-7
Shoulder Belt Height Adjuster
............... ..... 1-20
Skidding
........................................ ......... 4-13
Sliding Door Security Lock
............................... 2-1 1
Sliding Side Door
............................................ 2-10
Some Other Rainy Weather Tips
....................... 4-18
Spare Tire Check
............................................ 6-27 Special Fabric Cleaning
Problems
..................... 5-84
Specifications, Capacities
................................. 5-99
Speedometer
.................................................. 3-25
Steering
.......................................................... 4-9
Starter Switch
Check
....................................... 6-28
Starting Your Engine
....................................... 2-21
Steering in Emergencies
.................................. 4-10
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection .............................. 6-30
Steering Tips
................................................... 4-9
Storage Areas
................................................ 2-38
Convenience Net
......................................... 2-45
Luggage Carrier
.......................................... 2-44
Overhead Console
....................................... 2-39
Storing a Flat or Spare Tire and
Tools ............... 5-81
Stuck in Sand, Mud, Ice or Snow
...................... 4-28
Sun Visors
..................................................... 2-17
Sunglasses Storage Compartment
..................... 2-44
Taillamps
....................................................... 5-60
Theft.Deterrent. Radio
..................................... 3-47
Theft-Deterrent Systems
................................... 2-18
Passlock@
............................................... 2-18
Throttle System Inspection
........................... 6-31
Tilt Wheel
........................................................ 3-5
Tire Inflation Check
......................................... 6-26
12