hose CHEVROLET CAMARO 1982 Repair Guide

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 707

Fig. 43: The adjustment specifications on the emission control information label
must always be followed
ROCHESTER E4ME AND E4MC 1. Disconnect the battery and remove the air cleaner.
2. Disconnect the accelerator linkage.
3. Disconnect the transmission detent cable.
4. If equipped, remove the cr uise control cable.
5. Tag and detach all of the necessa ry vacuum lines and electrical
connections.
6. Disconnect the fuel line at the carburetor inlet.
7. Remove the attaching bolts and remove the carburetor.
To install: 8. Position the carburetor onto the manifold and install the attaching bolts.
9. Connect the fuel line at the carburetor inlet.
10. Attach all of the vacuum lines and electrical connections, as tagged
during removal.
11. If equipped, install the cruise control.
12. Connect the transmission detent cable.
13. Connect the accelerator linkage.
14. Install the air cleaner and connect the battery.
OVERHAUL
Carburetor overhaul kits are reco mmended for each overhaul. These kits
contain all gaskets and new parts to re place those which deteriorate most

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 714
4. Start the car and observe the fuel
pressure reading. It should be 9-13 psi
(62-90 kPa).
5. Relieve the fuel pressure.
6. Remove the fuel pressure gauge.
7. Reinstall the fuel line.
8. Start the car and che ck for fuel leaks.
9. Remove plug covering THERMAC va cuum port on the TBI and install the
air cleaner.
THROTTLE BODY
REMOVAL & INSTALLATION 1. Relieve the fuel system pressure.
2. Disconnect the THERMAC hose from the engine fitting and remove the
air cleaner.
3. Detach the electrical connectors at the idle air control, throttle position
sensor, and the injector.
4. Disconnect the throttle linkage, re turn spring, and cruise control (if
equipped).
5. Disconnect the throttle body vacuum hoses, fuel supply and fuel return
lines.
6. Disconnect the 3 bolts securing the throttle body and remove the throttle
body.
7. To install, reverse the removal procedures. Replace the manifold gasket
and O-rings.
8. Perform the minimum idle speed adjustment, if necessary.

Fig. 1: Single injector TBI unit

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 736
The mass air flow systems measure the
mass of air that is drawn into the
engine cylinders, rather than just the vo lume. The sensor contains a hot-wire
sensing unit, which is made up of an electronic balanced bridge network.
Whenever current is suppli ed to the sensor, the bridge is energized and the
sensing hot-wire is heated. As the air enter s the mass air flow sensor, it passes
over and cools the hot wire. When the hot wire is cooled, it's resistance changes
and additional current is needed to k eep the bridge network balanced. This
increase in current is sent to the computer as a voltage signal and is used to
calculate the mass of the incoming air. The ECM uses this information to\

determine the duration of fuel injection pulse, ignition timing and EGR operation.
The speed density systems calculate the volume of air moving through the
intake. The ECM establishes the speed fact or through a signal from the ignition
module. The Manifold or Intake Air Temperature (MAT/IAT) and the Engine
Coolant Temperature (ECT) sensors work together to assure that proper
temperature information gets to the ECM wh ile the Manifold Absolute Pressure
(MAP) sensor monitors the changes in m anifold pressure which results from
changes in engine loading. These three se nsors contribute to the density factor.
Together, these inputs (engine speed, coolant temperature sensor, etc ...) are
the major determinants of the air/fuel mixture delivered by the fuel injection
system.
The following engines and fuel managem ent systems are covered in this
section:
• 1985-1989 2.8L MPFI - Mass Air Flow
• 1990-1992 3.1L MPFI - Speed Density
• 1985-1989 5.0L and 5.7L TPI - Mass Air Flow
• 1990-1992 5.0L and 5.7L TPI - Speed Density
Relieving Fuel System Pressure

1. Disconnect the negative battery cable to prevent fuel discharge if the key
is accidentally turned to the RUN position.
2. Loosen the fuel filler cap to reliev e the tank pressure and do not tighten
until service has been completed.
3. Connect J-34730-1 fuel pressure gauge or equivalent, to the fuel
pressure test valve. Wrap a shop towel around the fitting while
connecting the gauge to prevent spillage.
4. Place the end of the bleed hose into a suitable container and open the
valve to relieve the fuel system pressure.
ELECTRIC FUEL PUMP
REMOVAL & INSTALLATION
The fuel pump is part of t he fuel sender assembly located inside the fuel tank.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 739
3. Make sure the ignition switch has
been in the OFF position for at least 10
seconds and that all accessories are OFF.
4. Turn the ignition switch ON and the pump will run for about 2 seconds.
Note the system pressure with t he pump running, it should be between
40-47 psi.
The ignition switch may have to be cycled to the ON position more than once to
obtain maximum pressure. It is also norma l for the pressure to drop slightly
when the pump first stops, but it should then hold steady.
5. If the pressure is not as specified, verify that fuel pump operation is
heard in the tank.
6. If fuel pump operation is not heard, inspect the fuel pump relay and
wiring.
7. If fuel pump operation is heard, inspect the filter and lines for restriction.
8. Start the engine and make sure the pr essure decreases about 3-10 psi at
idle.
9. If fuel pressure does not decrease, inspect the fuel pressure regulator
and hose.
10. Disconnect the fuel pressure gauge.
THROTTLE BODY
REMOVAL & INSTALLATION 1. Disconnect the negative (-) battery c able and partially drain the radiator.
2. Remove the air inlet duct and unplug the IAC and TPS electrical connectors.
3. Label and disconnect the vacuum and coolant lines.
4. Disconnect the accelerator, thro ttle valve (transmission control) and
cruise control cables, as applicable.
5. Remove the throttle body attaching bolts, then separate the throttle body from the plenum.
6. Discard the gasket.
To install: 7. Install the throttle body to the plenum using a new gasket. Tighten the \
bolts to specification.
8. Engage the accelerator, throttle valve and cruise control cables, as
necessary. Make sure that the link ages do not hold the throttle open.
9. Connect the vacuum and coolant lines.
10. Install the air inlet duct and plug the IAC and TPS electrical connectors
into their sockets.
11. Connect the negative (-) battery cable and refill the radiator.
12. With the engine OFF, check to s ee that the accelerator pedal is free.
Depress the pedal to the floor and release.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 743
MINIMUM IDLE SPEED
The minimum idle speed should onl
y be adjusted under two conditions:
If the throttle body has been replaced.
After every other possible cause for the in correct idle speed has been explored.
There are many possible causes for incorre ct idle speed, most of which require
a high level of diagnostic skill as well as expensive testing equipment. Check
the vehicle for vacuum leaks, incorrect valve or ignition timing, deposit
accumulation in the throttle bore or valve, sticking throttle linkage or bent throttle
valves. If the vehicle will still not idle pr operly after checking these areas, it
should be diagnosed by a professional.
1. Pierce the idle stop screw with an awl. Apply leverage to remove it.
2. Make sure the IAC valve is connect ed. Short the A and B terminals of the
ALDL connector together with a length of wire.
3. Turn the ignition to the ON positi on, but do not start the engine. Wait at
least 30 seconds before proceeding.
4. With the ignition ON, disconnect the IAC valve connector.
5. Separate the set-timing connector. Th is eliminates the possibility of
changes in engine speed due to variations of engine timing.
6. Start the engine and remove t he wire shorting the A and B terminals
together. It may be necessary to hold the throttle open slightly to prevent
the engine from stalling.
7. Allow the engine to reach no rmal operating temperature.
8. Adjust the idle speed to the following: a. 2.8L Engines - 450-550 rp m A/T or 550-650 rpm M/T
b. 3.1L Engines - Refer to the underhood emissions sticker
c. 5.0L and 5.7L TPI engines - 400-450 rpm.
If these figures differ from t hose on the underhood emissions
sticker, always follow the specifications on the emissions sticker.
9. Turn the ignition OFF and connect the IAC valve harness. On models up
to 1989, adjust the Throttle Position Sensor.
THROTTLE POSITION SENSOR (TPS) 1. Install three jumper wires betw een the TPS and the harness connector.
2. Use a digital voltmeter connected to terminals A and B of the TPS.
3. Turn the ignition switch ON , but do not start the engine.
4. Loosen the TPS attaching screws and adj ust the sensor to the following:
a. 2.8L Engines - 0.50-0.60 volts
b. 5.0L and 5.7L TPI Engines - 0.47-0.61 volts
5. Tighten the attaching screws, then check that the reading has not been
disturbed.
6. With the ignition OFF, remove the jumper wires. Reconnect the TPS
harness.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 746
5.0L AND 5.7L TPI ENGINES
1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Remove the intake plenum and runners.
4. Remove the fuel rail assembly.
5. Rotate the injector retaining clip to the unlocked position and remove the
injector. Discard the O-rings and the injector retaining clip.
There are two different injector part numbers for the 5.0L and the 5.7L engine.
Do not intermix injectors with different part numbers, as this will result in engine
roughness and excessive emissions. When or dering new injectors, be sure to
order the identical part number that is inscribed on the old injector. However, if a
complete set of injectors is being repl aced, either part number for that engine
application may be used.
To install:
6. Lubricate the new O-ri ng seals with engine oil and install them on the
injector. Assemble a new reta ining clip on the injector.
7. Install the injector into the fuel ra il socket with the electrical connections
facing outward. Rotate the retaini ng clip to the lock position.
8. Install the fuel rail assembly.
9. Install the intake plenum and runners with new gaskets.
10. Tighten the fuel filler cap and connect the negative battery cable.
11. With the engine OFF and the igniti on ON, check for fuel leaks.
FUEL RAIL ASSEMBLY
REMOVAL & INSTALLATION
When servicing the fuel system, be sure to relieve the pressure of the system
and drain the fuel into an approved contai ner. Cap all open fuel lines and plug
any other open passages. DO NO T allow dirt or other contaminants to enter the
system.
2.8L AND 3.1L ENGINES 1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Remove the intake plenum.
4. Clean the fuel rail assembly to pr event dirt from entering the system.
5. Remove the cold start tube at th e fuel rail fitting. Use a backup wrench
on the fuel rail fitting to pr event it from turning.
6. Disconnect the fuel feed and return lines at the rail.
7. Disconnect the vacuum hose at the pressure regulator.
8. Unplug the electrical connectors.
9. Loosen and remove the fuel rail attaching bolts.
10. Remove the fuel rail assembly from the intake manifold.
11. Discard all of the O-ring seals t hat are exposed during this procedure.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 747
To install:
12. Lubricate with clean engine oil, then install the injector nozzle O-rings.
13. Install the fuel rail assembly. Tilt t he assembly to install the injectors.
14. Tighten the fuel rail attachi ng bolts to specification.
15. Engage the injector electrical connectors. Rotate each injector as
required to avoid stretching the harness.
16. Connect the vacuum hose to the pressure regulator.
17. Connect the fuel feed and return lines. New O-rings must be used.
18. Install a new O-ring seal on the cold start tube. Thread the tube nut to the
fitting on the fuel rail. Use a backup wrench on the fuel rail fitting t\
o
prevent it from turning.
19. Temporarily connect the negative battery terminal. a. With the engine OF F and the ignition ON, check for fuel leaks.
Repair as necessary.
b. Disconnect the negative battery cable.
20. Install the intake plenum using new gaskets.
21. Connect the negative battery cable.

Fig. 1: Fuel rail assembly on 2.8L engines

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 750
6. Disconnect the vacuum hose
at the pressure regulator.
7. Unplug the electrical connectors.
8. Loosen and remove the fuel rail attaching bolts.
9. Remove the fuel rail assembly from the intake manifold.
10. Discard all of the O-ring seals t hat are exposed during this procedure.
To install: 11. Lubricate with clean engine oil, then install the injector nozzle O-rings.
12. Install the fuel rail assembly in the intake manifold.
13. Tighten the fuel rail attachi ng bolts to specification.
14. Engage the injector electrical connectors. Rotate each injector as
required to avoid stretching the harness.
15. Connect the vacuum hose to the pressure regulator.
16. Connect the fuel feed and return lines. New O-rings must be used.
17. Temporarily connect the negative battery terminal. a. With the engine OF F and the ignition ON, check for fuel leaks.
Repair as necessary.
b. Disconnect the negative battery cable.
18. Install the intake plenum and runners. Use new gaskets.
19. Connect the negative battery cable.
FUEL PRESSURE REGULATOR
REMOVAL & INSTALLATION
2.8L AND 3.1L ENGINES
The pressure regulator and the fuel rail are serviced as a complete assembly
only. DO NOT attempt to remove the regulator cove r from the fuel rail.
5.0L AND 5.7L TPI ENGINES 1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Remove the intake plenum and runners.
4. Remove the fuel rail assembly.
5. Remove the rear crossover re tainer and base attaching screw.
6. Remove the rear crossover tube and O-ring from the regulator base.
Discard the O-ring.
7. Remove the pressure regulator bracket.
8. Remove the pressure r egulator base-to-rail screw.
9. Separate the regulator base from the fuel rail, then disconnect from the
fuel outlet tube.
10. Remove the fuel outle t tube O-ring and discard.
11. Remove the regulator bas e-to-fuel rail connector.
To install: 12. Lubricate and install new regul ator base-to-fuel rail O-rings.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 754

Fig. 1: Cold start valve assembly
FUEL TANK

TANK ASSEMBLY
REMOVAL & INSTALLATION 1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Drain the fuel from the tank in to an approved container. Use a hand-
operated pump to drain the fuel through the filler neck.
4. Safely raise and support the vehicle.
5. Remove the fuel filler neck shield.
6. Remove the rear axle assembly.
7. Remove the rear portion of the exhaust system.
8. Remove the exhaust heat shield.
9. Clean all the fuel pipes and hoses in the surrounding areas to prevent
contamination of the fuel system.
10. Disconnect the rear fuel feed, fuel return, vapor, and vent hoses at the
fuel sender assembly.
11. Separate the electrical connection.
12. With the aid of an assist ant, support the fuel tank.
13. Remove the fuel tank strap front attaching bolts. Do not bend the straps
as this will damage them.
14. Remove the tank straps and the fuel tank.
To install: 15. Hook the rear end of the fuel t ank straps into the underbody bracket.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 755
16. With the aid of an assistant, posit
ion and support the fuel tank with the
straps. Loosely install the front fuel tank attaching bolts.
17. Engage the electrical connection.
18. Connect the fuel hoses and li nes separated during removal.
19. Install the muffler heat sh ield and the exhaust system.
20. Install the rear axle and the fuel filler neck shield.
21. Lower the vehicle.
22. Add fuel and install the filler cap.
23. Connect the negative battery cable.
24. With the engine OFF, turn the igni tion switch to the ON position for 2
seconds, then turn it to the OFF positi on for 10 seconds. Again turn it to
the ON position and check for fuel leaks.
SENDING UNIT REPLACEMENT 1. Remove the fuel tank.
2. Clean the area surrounding t he sender assembly to prevent
contamination of the fuel system.
3. Using tool J-24187 or equivalent, re move the sending unit retaining cam.
Remove the fuel sender and O-rings fr om the tank. Discard the O-rings.
4. If necessary, separate the fuel pum p from the sending unit assembly.
To install: 5. If removed, install the fuel pump to the sending unit. If the strainer was
removed, it must be re placed with a new one.
6. Inspect and clean the O-ring mating surfaces.
7. Install a new O-ring in the groove around the tank opening. If applicable,
install a new O-ring on t he fuel sender feed tube.
8. Install the fuel sender assembly as follows: a. The fuel pump strainer must be in a horizontal position, and when
installed, must not block the travel of the float arm. Gently fold the
strainer over itself an d slowly position the sending assembly in the
tank so the strainer is not dam aged or trapped by the sump walls.
9. Install the retaining cam us ing tool J-24187 or equivalent.
10. Install the fuel tank assembly.