brake CHEVROLET CAVALIER 1984 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine When_ going up or down hills. it ~ ~ tor the vehk:1e to toM 011 to gain apHCI (.,.rticu"Y when towing I trailer), even though the Cruise Control is enpgecL • this happens while going up hin, merely depress the accelerator pedal to maintain the speed desired. If going down a hili steep enough to cau .. thl vehie'" to gain speed, depress the brake pedal •• which will both dl .. ngage the Cruise Control and help .lOw the vehicle. In addition, when going down a steep or lang grade . the transaxle shoUld be shifted into I lower gear to help control vehicte speed •• see "Descending A Grade " in "Starting and Operating," Section 2.
HORN
The horn on your vehicle is actuated by firmly pressing on the ped in the
center of the steering
wheel.
HAZARD WARNING FLASHER
The hazard warning flasher is covered in "In Case of Emergency," Section 3.
FLOOR CONTROLS
BRAKING SYSTEM
The regular braking system is designed for braking performance under a wide
range of driving cond~ions even when the vehicle is loaded to ~ lull rated
vehicle toad capacity .
CAUTION: Driving through water deep enough to wet brake components may cau .. the brakea nat to work .. welL -M a reaul, the vehIde wi. not aIow down .. the usu.I _, ond M may pull 10 "'" right Of ..... _ 0"'-""'11 to "'" _ tor _ .-.os,
-'1 "'" ...... lightly 10 check __ .... "-'" apply the blakes. At the .. me time ""' .. .... torw.rd apeed, with. plenty of clear apace ....... to the .,..,. II1CI to the sidea. Do this-unUl the brIkaI return to notmIt. Always do __ driving 1hrougII_ to help _ "'" _ oI ........ lnjuty.
Brake Warning lJg/rt
The brake system warning light is covered in the '.' lnstrumentPanel" section.
Vacuum Power Brakes
• the engine stops, do not pump the brakes. The system is designed to stop the vehicle with reserve power assist n the brake pedal is held dOwn. This
reserve is
greatly reduced each time you apply and release the brakes. II,
when you turn the atMring wheel during braking, the vehic:1e does not turn, don't push as hard on the brake pedal •.
Without power assist the vehicle can still be stopped by pushing much harder
on the brake
pedal. however. the stopping distance may be longer.
Brakes (Except ,Parking Brake)
H the brake pedaJ goes down farther than normal, ~ may be due to a lack of
adjustment of any rear drum
brakes. To find. out if this is the case. drive
backward and forward a few times. applying the brakes firmly when going in
each direction.
See your dealer n pedal height dOes not retum to normal, or there is a rapid
increase in pedal travel whether or not your vehicle has rear drum brakes. This
could be a sign of brake trOUble.
NOTICE: "FtidInsI the brake" by resting yow i0oi on thl brau pedal when you do not Intend 'to brake CIIf1 overhMI: the brIkM and ...... out the brake InInga and p..ts faster. , ThI. mIIy alSo dllNlge the brakes Mtd will wasta fuel.
2-18

Downloaded from www.Manualslib.com manuals search engine PARKING BRAKE
The parking brake lever is located between the seats .
• To set the parking brake, hold the brake pedal down while pulling the
parking brake
lever all the way up.
• To release the parking brake, hold the brake pedal down while pushing the
button in the tip of the brake
lever and lower the lever. The brake system
warning light is designed to remind you H the parking brake control is not fully released when the ignition is on. Never drive the vehicle with the
parking brake set as this will reduce rear brake effectiveness due to
overheating, shorten brake life, and may cause permanent damege, If
the parking brake does not hold the vehicle securely or does not fully release , see your dealer .
Torque Lock
The perking brake should be set first whenever leaving the driver's seat. If the vehicle is parked on a grade and the transaxle selector lever is placed in "P"
(Park) before the parking brake is set, the weight 01 the vehicle may exert so
much force on the parking pawl in the transaxle that it may be difficult to pull
selector lever out of "P" (Park). This condition Is called "torque lock." To
prevent this, the parking brake should be applied BEFORE moving the selector lever to "P" (Park).
When preparing to move the
Vehicle , the selector lever should be moved out of the "P" (Park) position BEFORE releasing the parking brake. It is good driving
practice to
set the parking brake first. then release the transaxle from "P" (Park), even on level surfaces .
n "torque lock" does oocur, it may be necessary to have another vehicle
nudge this vehicle uphill to take some of the pressure off the transaxle while
the driver pulls on the transaxle selector lever.
CLUTCH PEDAL
On models equipped with a manual transaxle a clutch pedal is used to engage
or disengage the clutch, thereby connecting or disconnecting the engine from
the transaxle and dliveline to the front wheels . When the pedal is fully
extended the clutch is engaged, driving the transaxle and the front wheels .
See "Clutch Adjustment in Section 5 of this manual.
2·19

Downloaded from www.Manualslib.com manuals search engine DISC BRAKE WEAR INDICATORS
Front disc brake pads have buin-in wear indicators which should make a high­
pitched squealing or cricket-like warning sound when the brake pads are worn
to where new pads are needed . The sound will oome and
go. or be heard all the time when the vehicle is moving and when the brake pedal is pushed down
firmly. Expensive rotor damage can result if pads are not replaced when needed. See also the brake checks listed in the Maintenance Schedule folder.
INSTRUMENT PANEL AND CONTROLS
INSTRUMENTS
The instruments . gages and indicator lights conveniently grouped in the
instrument
cluster are designed to tell you at a glance many important things
about the performance of your Vehicle . The following information will enable
you to more quickly understand and properly interpret these instruments.
Speedometer
The speedometer hand indicates vehicle speed in miles per hour and
kilometers per hour.
Odometer
The group of figures in' the speedometer lower center section indicates the
accumulated mileage or kilometers .
Tamper-Resistant Odometer
Federal law prohibits tampering with vehicle odometers to aner accumulated
mileage. For your protection the odometer of this vehicle is designed with
tamper-resistant features to indicate
tarnpetiog . " silver lines appear vertically
between odometer numerals. it Is likely that the odometer has been turned
back or reversed . The mileage shown may not be actual. .
Whenever a new odometer is installed and cannot be set to the same mileage registered on the prior odometer . the law requires the owner to install a label
on thedriver's door frame to show the previous odometer reading and the date
of rep~. The · replacement odometer must then be set to zero . To
determine the actual vehicle
mileage. add the mileage shown on the label to . the current odometer reading. If the replacement odometer can be set up to
the same mileage as the prior odometer. no door frame
label is needed.
Trip Odometer
A trip odometer is used to record mileage on trips or during extended driving.
The trip odometer can be reset to zero by pushing the knob located in the
speedometer /odometer face until all zeros appear.
Fuei Gage
The fuel gage will register the APPAOXIMA TE fuel level in the tank. when the
ignition is in the RUN position .
When the gage registers EMPTY. some
fuel is still available as a reserve .
When the gage registers FULL. some additional fuel can still be added to the
tank . The fOllowing oonditions may be oonsidered normal:
•
Fuel station pump may shut off before fuel gage indicates FULL .
2-20

Downloaded from www.Manualslib.com manuals search engine Have the system repaired n the "CHECK ENGINE" light does not come on during engine starting. If the light comes on, either intermittently or
continuously while driving, service to the Computer Command Control system
is required. AHhough in most cases the vehicle is drivable, and does not
require towing, see your authorized
dealer as soon as possible for service of
the system.
Continued driving without having the Computer
Command Control system serviced could cause damage to the emission control system. It could also affect fuel economy and drivability.
See also "Computer Command Control system" in Section 5 of this manual.
Brake System Warning Light
The regular braking system is a dual system designed so that one part will
provide some braking if there is a
loss of hydraulic pressure in the other part of
the system. The system has a
"BRAKE" warning light located in the
instrument panel. The "BRAKE" light is designed to come on briefly during
engine starting so you can check that the bulb is okay. To serve as a reminder,
the
light should stay on when the parking brake is not fully released and the
ignition is
on. Have the system repaired if the light does not come on when it should. This warning light does not do away with the need for brake inspection
and maintenaflce. The brakelluid level must be checked regularly. See your
Maintenance Schedule folder for other brake checks.
I! the light remains on aller engine start up or comes on during operation of the vehicle, it may mean that there is something wrong with part of the brake
system.
What
to do:
1. Check to see that the parking brake has been released. I! it has been:
2. Pull off the road and stop carefully. Remember that:
• Stopping distances may be longer.
•
You may have to push harder on the pedal.
•
The pedal may go down farther than normal.
3. Tryout the brakes by starting and stopping on the road shoulder--then:
• I! you judge it to be safe, drive cautiously at a safe speed to the
nearest dealer for repair. Or,
• Have vehicle towed to the nearest dealer for repair.
Continued driving without getting necessary repairs
could be dangerous.
Tachometer
The optional tachometer indicates the speed of the engine in revolutions per
minute. The indicated number, times
100, gives the engine speed. Operating
the engine with the tachometer reading in the color-coded high-speed area
could lead to serious engine damage.
Voltmeter
When the engine is operating, the voltmeter indicates the electrical system
voltage. During minimum electrical load, the pointer will read to the right of the
center.
As the electrical load is increased, or in stop-and-go driving, the pointer
will rotate to the Ieli. A meter reading continuously in the left or right zone
indicates
an electrical system failure. Cause of the failure should be determined and corrected.
2-22

Downloaded from www.Manualslib.com manuals search engine '" ,
t:l
STANDARD INSTRUMENT CLUSTER
IJ
12
OPTIONAL INSTRUMENT CLUSTER
~~~~-:'----,~~:
l'l
1l
10
L Speedometer 2. Odometer 3. Trip ()jometer lif equipped) 4. Fuel Gage 5. Warning Lights Brake, Fasten Belts, Check. Engine Volts, Temperature, Oil Pressure 6. Shift up Lt. (on "ME"only) 7. Warning Gages Temperature, on Pressure, Volts 8. Turn Indicators 9. High Beam 10. Tachomet er 11. A/C Outlet 12. Clock. (if equipped) 13. Radio 14. Heater & Opt. Ale Control 15. Glove Box 16. Lig ht Switch 17. Rear Window Defogger (Opt.) 18. Rear Window WiperlWasher (Opt.) 19. Cigare tt e Lighter (Opt.) 20, Tailgat e Ajar Lt.

Downloaded from www.Manualslib.com manuals search engine • Adjust the heating or cooWng system to force outside air into the cal as
follows :
1. On cars not equipped with air conditioning , set the fan to high speed
and the upper control lever to any position except "Off."
2 . On cars equipped with air condition ing, set the fan to high speed and
the
upper control lever to any position except "Off" or "Max."
• On cars that have outside air vents in or under the instrument panel, open
vents
fully .
"Gate Ajar" Ught
Station wagons have a "GATE AJAR" warning light located in the instrument
cluster . It is designed to come on ~ the liftgate is not lully closed and the
ignition is on , thus warning against driving with the liftgate even partially open.
See "Engine Exhaust Gas Caution (Carbon Monoxide)" at the beginning 01
"Starting and Operating ," Section 2 of this manual . To test that the ight circuit
is working correctly , start the car and check that the light comes on when the liftgate is open or only partially latched.
Electric Trunk, Hatchback , Or Tailgate Release
An electric release permits opening the trunk, hatchback or station wagon tailgate from inside the car by pressing a release bunon in the instrument panel
glove box. The release lor the hatchback and the station wagon tailgate will
function only II the automatic transaxle is in "P" (Park) or "N" (Neutral) or, on
manual transaxle cars, ~ the parking brake is applied .
SUNSHADE (OPTIONAL)
n your hatchback model is equipped with the optional louvered rear window
sunshade, the
sunshade·is hinged at the top and heid down at the boUom by a
one-quarter tum fastener on each end of the sunshade. This method of
attachment
allows you to raise the sunshade lor cleaning the exterior of the
hatchback glass :
To clean the hatchback lid exterior glass:
1. Using a coin or screwdriver , rotate each lastener one-quarter turn until they pop up; the sunshade is now unlocked .
2. Grasp the lower edge 01 the sunshade approximately in the middle and lift
the sunshade away Irom the hatchback lid.
3. Clean the hatchback glass as desired while holding the sunshade in the
open position.
4 . Lower the sunshade to
its original position and locate the one-quarter turn
fasteners over the holes in the lower bracket assemblies; using a coin or
screwdriver, push the one-quarter turn stud downward
until it engages the
wire bail on the bracket and rotate one-quarter turn to lock. (Make sure the
lastener is
locked to the bracket by. lifting each corner 01 the sunshade.)
NOnCE: DO NOT DRIVE when sunshade is not lOcked in position.
To remove the sunshade from the car, ~ desired , release the sunshade as you would lor cleaning. Then, remove the four nuts which secure the sunshade
hinges to the hinge base
plate on the hatchback lid. Wft the sunshade assembly from the car.
2-36

Downloaded from www.Manualslib.com manuals search engine •
~-
SECTION 3
IN CASE OF EMERGENCY
. FOUR·WAY HAZARD WARNING FLASHER
Use the hazard warning flasher to warn other drivers any time your vehicle becomes a traffic hazard. day or night. Avoid stopping on the roadway if possible, To turn it on. push the button (inside the collar) beneath the steering
wheelan the right of the steering column. The flasher should work with the
ignition either off or on .
The turn
signals do not work when the hazard flasher is on. On some vehicles. if the brake pedal is pushed down. the lights will not flash until the brake is
released. To turn off the flasher. pull the button collar out.
EMERGENCY STARTING YOUR VEHICI.E .DUE TO A
DISCHARGED BATTERY
H your vehicle will not start rue to a discharged battery. it can often be started
by using energy from another battery -a procedure called "jump starting."
NOnCE: Do not push or tow thl' vehicle to start It. Under some conditions this may damage the catalytlc ·converter or other parts of the vehicle. Alao, 'since this vehicle ,has a 12 volt bettery, be sure the vehlc .. or equiprnetlt used to jump start your engine Is also 12 volt. Use of any other type syltem mey damage the vehicle', electrical components.
Jump Starting Instructions
CAUTION: Battet1H productl .~ gases, contain corrosive acid and supply ~ls of electrical current hlgh enough &0 cause bums. Therefore, to reduce the risk of peraoMIlnjury when working near 8 banery:
• Always shield your ayes and avOid leaning over a MtttIry whenever possible.
• Do not expose a battery to open,'ftames or spark&.
• Be sure any batter. that have fll .... caps are properly filled with fluid.
• Do not _aDow battery acid to contact eyes or skin. Flush any contacted area with w8ter Immediately and thOrOughly. Mel get mecIcaI hMp.
• FoUow each -step in the jump at8rting Jnstructiona.
3-1

Downloaded from www.Manualslib.com manuals search engine 1. Position the vehicle with the good (charged) battery so that the booster Qumper) cables will reach but never let the vehicles touch. Also, be sure
booster cables to be used do not have loose or missing insulation.
2. tn both vehicles :
• Turn off ignition and all lights and accessories except the hazard
flasher or any lights needed for lhe work area.
• Apply the parking brake firmly, and shift the automatic transaxle or transmission to Park (or manual transaxle or transmission to neutral).
3. Making sure the cable clamps do not touch any other metal parts, clamp
one end of the first booster cable to the positive " +" (red) terminal on
one battery, and the other end to the positive terminal on the other battery .
Never connect"
+ " (red) to "- " (black).
Make Connections in Numerical Order
First Jump.r C.bl.
Do NOT Allow
Vehicle. to Touchl Discharged
Battery
S.cond Jump.r C.bl.
Make Last
onnectlon on
Engine,
Away
from Battery
Battery in Vehicle
with Charged Battery L-'= ___
o
4. Clamp one end of the second cable to the negative" -" (black) terminal
of the
good (charged) battery and make the final connection to a heavy metal bracket on the engine about 450 millimeters (18 inches) from the
discharged battery.
DO NOT use the Delcotron (generator) mounting
bracket attaching nut or bolt or, the bolt on the rear of the Delcotron as
the final ground attachment. Such improper grounding could cause
damage to the Delcotron . Either of the two bolts atop the mounting
bracket ,
or the air conditioner compressor (if so equipped) generally make a good point for the final ground attachment. See the illustration. Make
sure
the cables are not on or near pulleys , fans , or other parts that will move when the engine is started.
5. Start the engine of the vehicle with the good (charged) battery and run the
engine at a moderate speed for several minutes. Then, start the engine of
the vehicle that has the discharged battery.
6. Remove the booster cables by. raversing the above installation sequence
exactly. While removing each clamp, take care it does not touch any other metal while the other end remains attached. .
3-2
•

Downloaded from www.Manualslib.com manuals search engine TOWING
Proper equipment must be used to prevent damage to vehicles during any
towing . State (provincial in
Canada) and local laws which apply to vehicles in .'
tow must be foltowed. Gel detailed towing instructions from your dealer.
Your vehicle, if equipped with
an automatic transaxle, may be towed on alt four
wheels at speeds less than
35 mph (55 km/h) for distances up to 50 miles (80
kilometers). These speed and distance restrictions do not apply if your vehicle
has a manual transaxle . The driveline and steering must be normalty operable.
For such towing, the steering must
be unlocked, transaxle in neutral and the
parking brake released.
Connect to main structural parts of the vehicle. Do NOT attach to bumpers or brackets. Remember also that power assist for
brakes
and steering wilt not be available when the engine is off.
n the vehicle is to be towed by a wrecker , use only equipment designed for this
purpose, following
the instructions of the wrecker manufacturer . Towing on the rear wheels is preferred because of the front-wheel drive. However, if
necessary, your vehicle may be towed backwards on the front drive wheels at speeds up to 35 mph (55 km/h) for distances of 50 miles (80 kilometers) if it is
equipped with
an automatic transaxle. These speed and distance restrictions do not apply ij your vehicle has a manual transaxle. Severe damage to the
transaxle may result
II speeder distance ~m~s are exceeded.
A safety chain system must
be used. for alt towing .
FREEING VEHICLE FROM SAND, MUD, SNOW OR ICE
n your vehicle gets stuck in sand, mUd, snow or ice, shift the transaxle from a
forward range to reverse in a repeat pattern.
(On manual transaxle models, shift the Ifansaxle from First or Second to Reverse .) Apply a tight pressure to
the accelerator pedal
while the transaxle is in gear. Remove your foot from the
accelerator while shifting.
Do not race the engine. For best traction, avoid
spinning the wheels. Incorrect rocking of your' vehicle while it is stuck may
resuh in damage to vehicle components.
CAUTION: Do ............ -.. _ IN. 35 ""'" ,55 Om/h). _ In)ufy .... .-nave (including tire, vehicle body parte. and/or tr.., .. xle failure) mIIy mutt from exCQ:live wheel spinning.
If the vehicle remains stuck after several rocking attempts, seek other
assistance. Also
see the Notice under "Automatic Transaxles" in "Starting and
Operating", Section 2 01 this manual .
Extended Vehicle Storage
If you plan to store your vehicle over an extended period of time, certain steps
should
be taken to give it maximum protection. It is recommended that you
write the Consumer Relations Department , Chevrolet Motor Division, Warren,
Michigan 48090,
(in Canada, write to General Motors of canada Um~ed,
Customer Services Departmeht, Oshawa, Ontario L 1 J5Z6) for detailed
instructions on how to prepare your vehicle for storage .
3-8

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.,.
PART NUMBER
1051516
1050017
1052277
1050172
1050173
1050174 "1050214 "1050244 1052627
1050427
1050429
1052349 1050729
1052870
1051055 "1051398 1051515 1050201 1051855 1052367 1052753
1052271 1052535
APPEARANCE CARE AND MAINTENANCE MATERIALS
SIZE
0.946 L 132 oz.) 0.946 L 132 oz.) 0.354 L (12oz.)
0.473 L 116 oz.) 0.473 L (16 oz.) 0.473 L 116 oz.) 0.946 L 132 oz.) 0.473 L 116 ot.) 0.354 L 112 oz.) 0.680 L 123 oz.) 2.72 kg 16 lb.)
0.340 kg 112 o~.) 0.237 L 18 oZ')'1 0.473 L 116 oz,) 0.473 L 116 oz.,1 0.237 L 18 oz.) , 0.946 L 132 oz.i, 0.4Z3 kg 116 oZI) 0.946 L 132 oz.), 0.473 L (16 OZ.),.I 3.785 L 11 gal.) 1
0.680 L (23 oz.l 0.473 L 116 ozi)
DESCRIPTION
Washer Solvent and Gas Line De-Icer Power Steering Fluid Spray~A-Squeak
Tar and Road on Remover Chrome Cleaner and Polish White Sidewall Tire Cleaner Vinyl/Leather Cleaner Fabric Cleaner Heat Valve Lubricant Glass Cleaner Multi-Purpose Powdered Cleaner
tubriplate (White Grease) Vinyl Top Cleaner Wash -Wax (cone.') Preservatone Spot Lifter GM Optikleen Magic Mirror Cleaner-Polish Dexron® II GM Engine Oil Supplement IE.O.S.1 Permanent Type Anti.Freeze Coolant (Ethylene Glycol Base) GM Gear Lubricant Delco Supreme II Brake Fluid
USAGE
Windshield washing system and gas line Power Steering WeatherStrips -stops squeaks on metal-to-metaland metal­to-rubber contact Removes old waxes, polishes, tar, and road oil Removes rust and corrosion on chrome and stainless steel Cleans white and black tires Spot and stain removal on leather or vinyl Spot and stain removal on cloth andfabric Free up sticky heat risers -general purpose penetrant
Glass cleaning and spot cleaning on vinyls Cleans vinyl and cloth on door trim, seats, and carpet -also, tireS; and mats
Grease for hood; trunk and door hinges and latches
Cleaning of vinyl tops
Exterior Wash
Vinyl Top Dressing
Spot and stain removal on cloth and fabric
Windshield washer solvent and anti-freeze Exterior Cleaner and polish Automatic transmission and Four Speed Manual Transmission See your Dealer for specific usage
Year round coolant and anti-freeze
Rear
axle lubricant
Brake Fluid
*Not recommended for Pigskj~ede Leather. $ee your General Motors Dealer for these products. I