air condition CHEVROLET CAVALIER 1993 1.G User Guide

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Introduction
A Word About Maintenance
We at General Motors want to help you keep your vehicle in
good working condition. But
we don’t know exactly how
you’ll drive it. You may drive very
short distances only a
few times a week. Or
you may drive long distances all the
time in very hot, dusty weather.
You may use your vehicle in
making deliveries.
Or you may drive it to work, to do
errands or in many other ways.
Because of all the different ways people use their GM vehicles,
maintenance needs vary. You may even need more frequent
checks and replacements than you will find in the schedules
in this part.
So please read this part and note how you drive.
If you have
any questions on how to keep your vehicle in
good condition, see your Chevrolet dealer, the place many
GM owners choose to have their maintenance work done.
Your dealer can be relied upon to use proper parts and
practices.
260
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures are
important. Improper vehicle maintenance or the removal
of
important components can significantly affect the quality of
the air we breathe. Improper fluid levels or even the wrong
tire inflation can increase the level
of emissions from your
vehicle.
To help protect our environment, and to help keep
your vehicle in
good condition, please maintain your vehicle
properly.

Downloaded from www.Manualslib.com manuals search engine How This Part is Organized
The remainder of this part is divided into five sections:
Section
A: Scheduled Maintenance Services shows what to
have done and how often. Some
of these services can be
complex,
so unless you are technically qualified and have
the necessary equipment, you should let your dealer’s
service department
or another qualified service center do
these jobs.
Performing maintenance work
on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the proper
tools and equipment for the job.
If you have any doubt,
have
a qualified technician do the work.
If you are skilled enough to do some work on your vehicle,
you will probably want to get the service information GM
publishes. You
will find a list of publications and how to get
them in this manual.
See the Index under Service
Publications.
Section B: Owner Checks & Services tells you what should
be checked whenever
you stop for fuel. It also explains what
you can easily do to help keep your vehicle
in good
condition.
Section
C: Periodic Maintenance Inspections explains
important inspections that your Chevrolet dealer’s service
department or another qualified service center should
perform.
Section
D: Recommended Fluids & Lubricants lists some
products GM recommends to help keep your vehicle
properly maintained. These products, or their equivalents,
should be used whether you do the work yourself or have it
done.
Section
E: Maintenance Record provides a place for you to
record the maintenance performed on your vehicle.
Whenever
any maintenance is performed, be sure to write it
down in this section. This
will help you determine when
your next maintenance should be done. In addition,
it is a
good idea to keep your maintenance receipts. They may be
needed to qualify your vehicle for warranty repairs.
26 I

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Section A: Scheduled Maintenance Services (Cont.)
Schedule I
Follow Schedule I if your vehicle is
MAINLY driven under one or more
of the following conditions:
When most trips are less than 4 miles
When most trips are less than 10 miles
(6 km).
(16 km) and outside temperatures
remain below freezing.
When most trips include extended
idling and/or frequent low-speed
operation, as in stop-and-go traffic.
When operating in dusty ,areas.
Schedule I should also be followed if
the vehicle is used for delivery service,
police, taxi
or other commercial
applications.
*An Emission Control Service.
b me US. Environmental Protection Agency
has determined that the failure to pelform this
maintenance item will not
nullifi the emission
warranty or limit recall liability prior to the
completion
of vehicle use&/ life. General
Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be
recorded in Section
E: Maintenance Record.
I I
TO BE SERVICED ITEM
NO. See Explanation of Scheduled Maintenance
Sewices
following Schedules I and II.
WHEN TO PERFORM
Miles (kiloineters) or Months
(whichever
occurs first).
Chassis Lubrication 1 Every other oil change. I
I Engine Accessory Drive Belt Inspection* I Every 30,000 Miles (50 OOO km) or 24 Months. I
(ll
Transaxle Service See Explanation of Scheduled Maintenance
Services
following Schedules I and 11.
I 10 I Air Cleaner Filter Replacement* I Every 30,000 Miles (50 000 km). I
264

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Section A: Scheduled Maintenance Services (Cont.)
Schedule I/
Follow Schedule II ONLY if none of
the driving conditions specified in Schedule
I apply.
*An Emission Control Service.
~2 The US. Environmental Protection Agency
has determined that the failure to pelform this
maintenance item will not nullify the emission warranty or limit recall liability prior
to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be pei$ormed at the indicated intervals and the maintenance be
recorded in Section E: Maintenance Record.
TO BE SERVICED
See Explanation of Scheduled Maintenance
Services
following Schedules I and II.
WHEN TO PERFORM
Miles (kilometers) or Months
(whichever occursfirst).
I 2 I Chassis Lubrication I Every 7,500 Miles (12 500 km) or 12 Months.
I 4 I Engine Accessory Drive Belt Inspection* I Every 30,000 Miles (50 OOO km) or 24 Months.
16/
Transaxle Service See Explanation of Scheduled Maintenance Services
following Schedules I and 11.
(!-Spark Plug wire Inspection** I Every 30,000 Miles (50 OOO km).
F] Air Cleaner Filter Replacement* 1 Every 30,000 Miles (50 OOO km).
266

Downloaded from www.Manualslib.com manuals search engine ITEM
NO. SERVICE ITEM NO. SERVICE
4
5
Engine
Accessory Drive Belt(s) Inspection*-
Inspect the belt(s) for cracks, fraying, wear and
proper tension. Replace as needed.
Cooling System Service*-Drain, flush and refill
the system with
new or approved recycled coolant
conforming to
GM Specification 1825M. Keep
coolant at the proper mixture as specified. See the
Index under Coolant. This provides proper freeze
protection, corrosion inhibitor level and engine
operating temperature.
Inspect hoses and replace if they are cracked,
swollen or deteriorated. Tighten screw-type hose
clamps. Clean the outside of the radiator and air
conditioning condenser. Wash
the pressure cap and
neck.
To help ensure proper operation, we recommend a
pressure test of both the cooling system and the
pressure cap.
6
7
8
9
Transaxle Service-For manual transaxles, fluid
doesn't require changing.
For automatic transaxles, change both the fluid and
filter every
15,000 miles (25 000 km) if the vehicle
is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
Uses such as found in taxi, police car or delivery
regularly reaches
90" F (32" C) or higher.
service.
If you do not use your vehicle under any of
these conditions, change both the fluid and filter
every 100,000 miles (160
0oO km).
Spark Plug Replacement*-Replace spark plugs
with the proper type. See
the Index under
Replacement Parts.
Spark Plug Wire Inspection* *-Inspect for
burns, cracks or other damage. Check the boot
fit
at the coils and at the spark plugs. Replace wires as
needed.
Exhaust Gas Recirculation (EGR) System
Inspection
(2.2L L4 Code 4 engine)" *-Conduct
the
EGR system service as described in the service
manual. To purchase a service manual
, see the
Index under Service Publications.

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Section A: Scheduled Maintenance Services (Cont.)
ITEM
NO. SERVICE
10 Air Cleaner Filter Replacement*-Replace every
30,000 miles (50 OOO km) or more often under
dusty conditions.
Ask your dealer for the proper
replacement intervals for your driving conditions.
ITEM
NO. SERVICE
11 Fuel Tank, Cap and Lines Inspection**-
Inspect fuel
tank, cap and lines (including fuel rails
and injection assembly)
for damage or leaks.
Inspect fuel cap gasket for an even filler neck
imprint
or any damage. Replace parts as needed.
Periodic replacement of the fuel filter
is not
required.
*An Emission Control Service.
~2 The US. Environmental Protection Agency has determined that the fuilure to pe$orm this maintenance item will not nullijE the emission warranty or
limit recall liability prior to the completion of vehicle usefirl life. General Motors, however, urges that all r\
ecommended maintenance sewices be
per$ormed at the indicated intervals and the maintenance be recorded in Section
E: Maintenance Record.
270

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Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall).
You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary
repairs are completed at once.
INSPECTION
I OR SERVICE
Steering, Suspension
and Front-Wheel-Drive
Axle Boot and Seal
1 Inspection
Exhaust System
Inspection
Throttle Linkage
Inspection
WHAT SHOULD BE DONE
Inspect the front and rear suspension and steering system for \
damaged, loose or missing parts,
signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper
hookup, binding, leaks, cracks, chafing, etc. Clean and then in\
spect the drive axle boot seals for
damage, tears or leakage. Replace seals
if necessary.
Inspect the complete exhaust system. Inspect the body near
the exhaust system. Look for broken,
damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See the
Index under Engine Exhaust.
Inspect the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts
as needed.
Inspect the complete system. Inspect brake lines and hoses for \
proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for \
surface condition. Also
inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often
if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which \
may need to be
serviced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with the brake system. See the
Index under Brake System Warning Light. If your anti-lock brake
system warning light stays on, comes on or flashes, something may be wrong with the anti-lock
brake system. See the
Index under Anti-Lock Brake System Warning Light.
275 . .

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4 Service Publicatz'ons
Information on how to obtain Product
Service Publications and Indexes as
described below is applicable only in
the
fifty U.S. states (and the District of
Columbia) and only for cars and light
trucks with
GVWR less than 10,000
pounds (4 536 kg).
In Canada, information pertaining to
Product Service Bulletins and Indexes
can be obtained by writing to:
General Motors
of Canada Limited
Service Publications Department
1908 Colonel Sam Drive
Oshawa, Ontario
L1H 8P7
!88
Chevrolet regularly sends its dealers
useful service bulletins about Chevrolet
products. Chevrolet monitors product
performance in the field. We then
prepare bulletins for servicing our products better. Now, you can get these
bulletins too.
Bulletins cover various subjects. Some
pertain to the proper use and care of
your vehicle. Some describe costly repairs. Others describe inexpensive repairs which, if done
on time with the
latest parts, may avoid future costly
repairs. Some bulletins tell a technician
how to repair a new or unexpected
condition. Others describe a quicker
way to fix your vehicle. They can help a
technician service your vehicle better. Most bulletins apply to conditions
affecting a small number
of cars or
trucks. Your Chevrolet dealer or
a
qualified technician may have to
determine
if a specific bulletin applies to
your vehicle.

Downloaded from www.Manualslib.com manuals search engine Index
Adding Brake Fluid
............ .222. 252
Electrical Equipment
.......... 247
Engine Coolant
...... .217. 250. 252
Engine Oil
......... .206. 250. 252
Hydraulic Clutch Fluid
.... .2l5. 252
Power Steering Fluid
. .220. 251. 252
Transaxle Fluid Autornatic
........ .213. 250. 252
Manual
.......... .2l5. 250. 252
Windshield Washer Fluid
....... 220
Air Cleaner Filter
......... .209. 256
Air Conditioner
................ 107
Alcohol. Driving Under the Influence of
.................. 129
Alcohol in Gasoline
............. 198
Aluminum Wheels
Cleaning
.................... 243
Removing
................... 186
Antenna
...................... 122
Antifreeze
............ .216. 250. 252
Anti-Lock Brake System
......... 134
Warning Light
................ 101
Appearance Care
............... 236
Ashtrays and Lighter
............. 87
Audio Systems .................. 111
AM/FM Stereo Radio
.......... 112
AM/FM Stereo Radio with
Cassette Player
.............. 113
AM/FM Stereo Radio with Compact
Disc Player
................. 116
Care
of Audio Systems ......... 121
Radio Reception. Understanding
. . 121
Setting the Clock
.............. 111
Automatic Door Locks
........... 50
Automatic Lap-Shoulder Belt
(see
Safety Belts)
Automatic Transaxle
Adding Fluid
........ .213, 250, 252
Brake-Transaxle Shift Interlock
... 61
Checking Fluid
............... 211
Shifting
...................... 60
Starting the Engine ............. 56
Battery ...................... 223
Jump Starting
................ 164
Battery Warning
........... .167. 223
Battery Warning Light
........... 100 Blizzard. Caught
In a
............ 159
Block Heater. Engine
........ .59. 208
Blowout. Tire
.................. 184
Brake Adjustment
.................. 137
Fluid
.................. .221. 252
Master Cylinder
.............. 221
Parking
...................... 66
Pedal Travel
................. 136
Rear
....................... -136
Warning Light ................ 100
Wear Indicators-Front Brakes ... 135
Brake System Warning Light
...... 100
Brake-Transaxle Shift
Interlock
..................... 61
Brakes. Anti-Lock
.............. 134
Braking
....................... 132
Braking In Emergencies
.......... 137
Braking Technique
.............. 132
Break-In. New Vehicle
Normal Driving ............... 54
Buckling Up (see
Safety Belts)
Bulb Replacement
Headlight
.............. .224. 253
Taillight
............... .225. 253
295

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Carbon Monoxide in
Cassette Tape Player
Center Console Ashtray
........... 87
Center Passenger Position
......... 32
Chains. Tire
.............. .192. 236
Exhaust
.............. .70.
71. 159
(see
Audio Systems)
Changing a Flat Tire ............ 184
Charging System Warning Light
... -100
“Check Engine” Light
........... 102
“Check Gages” Light
............ 103
Checking Brake Fluid
.................. 221
Engine
Oil Level ............. 205
Hydraulic Clutch
.............. 215
Safety Belt Systems
............ 45
Transaxle Fluid
Automatic
................. 211
Manual
................... 213
Chemical Paint Spotting
......... 245
Child Restraints
................. 35
Children and Safety Belts
..... .33. 43
196
Engine Coolant ............... 217
Power Steering Fluid
........... 219
Checking Things Under the
Hood ... 201 Cigarette Lighter
................ 87
Circuit Breakers
8z Fuses ........ 247
Cleaner. Air
............. .209. 256
Cleaning Aluminum Wheels
............ 243
Antenna
.................... 122
Bumpers
.................... 242
Cassette Player
............... 121
Compact Discs
............... 122
Fabric
...................... 238
Glass
....................... 241
Inside of Your Chevrolet
....... 237
Instrument Panel
............. 240
Leather and Vinyl
............ 240
Outside
of Your Chevrolet ...... 241
Safety Belts
................. 240
ScotchgardTMFabric Protection
. . 239
Special Problems
............. 239
Textured-Surhce Bumper Coven
. . 242
Underbody Maintenance
....... 245
Warnings
.. .236. 237. 238. 240. 243
Waxing
..................... 243
Weatherstrips
................ 244
White Sidewall Tires
.......... 243
Windshield
.................. 241
City
Driving
.................. 149 Clock.
Setting the
............... 111
Clutch. Hydraulic
Adding Fluid
........... .215. 252
Checking Fluid
.............. -215
Air Conditioning System
....... 107
Climate Control System
........ 106
Ventilation
................... 110
Compact Disc Player
(see
Audio Systems)
Compact Spare Tire ............. 191
Control of a Vehicle
............. 131
Convenience Net
................ 54
Convex Outside Mirror ........... 85
Coolant ....................... 216
Checking
& Adding .. .217. 250. 252
Low Coolant Warning Light ..... 97
Proper Mixture to Use
......... 216
Safety Warnings About
... .174. 176. 177. 1781 179. 217. 218. 219
Temperature Gage
............. 97
Cruise Control .................. 74
Cup Holder
.................... 87
Curves. Driving on
............. 138
Customer Assistance Information
... 281
Comfort Controls