lock CHEVROLET CAVALIER 1993 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine DDD
Service & Appearance Care
Tai//ight Bulb Replacement
(CONr)
3. Press the bulb housing release lever
and turn the housing turn
counterclockwise to remove it.
4. To remove the bulb, push in and
rotate
it counterclockwise.
5. Reverse all steps to reassemble the
taillight housing.
226
Wagon:
1. Open the liftgate.
2. Remove the two Torx@ screws.
3. Pull back gently on the taillight
housing.
4. Press the bulb housing tab, rotate the housing counterclockwise
f/6 turn and
remove it.

Downloaded from www.Manualslib.com manuals search engine 5. To remove the bulb, push the bulb in,
and rotate it counterclockwise.
6. Reverse all steps to reassemble the
taillight housing.
Windshield Wiper Blade
Replacement
Replacement blades come in different
types and are removed in different ways.
Here’s how
to remove the type with a
release clip:
1. Pull the windshield wiper arm away
2. Lift the release clip with a
from the windshield.
screwdriver and pull the blade
assembly
off the wiper arm.
the wiper arm.
3. Push the new wiper blade securely on
Loading %ur Vehicle
Two labels on your vehicle show how
much weight it may properly carry. The
Tire-Loading Information label found
on
the rear edge of the driver’s door tells
you the proper size, speed rating and
recommended inflation pressures for the
tires on your vehicle. It also gives
you
important information about the number
of people
that can be in your vehicle and
the total weight that you can carry. This
weight
is called the Vehicle Capacity
Weight and includes the weight
of all
occupants, cargo, and all nonfactory- installed options.
The other label
is the Certification
label, found on the rear edge of the
driver’s door. It tells you the gross
weight capacity
of your vehicle, called
I
227

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
Fuse Usage
Fuse Rating
(AMP.)
INSTLPS 5
ECM 10
CIG 15
RADIO2 10
GAUGES 10
PK/TURN HTR-AIC
WIPER
F/P
RADIO 1
CTSY
WINDOW CRUISE
TURN-BIU
S/LP FTP
ACC
HDLP
15
25
25
10
10
20
30
10
15
20
20
30
20
Circuitry
Instrument Panel Lamps
Electronic Control Module, Fuel Injectors Cigarette Lighter, Glove
Box Light
Radio Power Gauges, Audible Warning System, Cluster Telltales, TCC, Rear
Defogger Relay, Brake Transaxle Shift Interlock, Multiport Fuel
Injection
Park and Turn Lamps
Heater and A/C Power, Daytime Running Lights (Canada),
Anti-Lock Brakes
Windshield Wipers
Fuel Pump
Radio Memory, Digital Clock
Interior Lights, Horn, Power Locks, Audible Warning System,
Remote Liftgate Release, Check Oil Light
Power Window (Breaker)
Cruise Control
Turn Signal, Back-up Lamps Stop Lamps, Hazard Flashers
Flash-To-Pass
Power Locks, Rear Window Defogger (Breaker)
Headlamp (Breaker)
248

Downloaded from www.Manualslib.com manuals search engine Headlight Wiring
The headlight wiring is protected by a
circuit breaker in the fuseblock. An
electrical overload will cause the lights
to go on and
off, or in some cases to
remain
off. If this happens, have your
headlight system checked right away.
To access the headlight circuit breaker,
squeeze the plastic clip together and
remove.
Windsheld Wipers
The windshield wiper motor is protected
by a circuit breaker and a fuse.
If the
motor overheats due to heavy snow, etc.,
the wiper will stop until the motor
cools.
If the overload is caused by some
electrical problem, have it fixed.
Power Windows and Other
Power Options
Circuit breakers in the fuse panel protect
the power windows and other power
accessories. When the current load is
too heavy, the circuit breaker opens and
closes, protecting the circuit until the
problem is fixed.
249

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section B: Owner Checks & Services (Cont.)
At Least Twice a Year
... L
CHECK
I OR SERVICE I WHAT TO DO
Hydraulic Clutch
in this system could indicate a problem. Have the system inspected and repaired at once. System Inspection
Check
the fluid level in the clutch reservoir. See the Index under Hydraulic Clutch. A fluid loss
At Least Once a Year
CHECK
I OR SERVICE I WHAT TO DO
I
Key Lock Cylinders I Lubricate the key lock cylinders with the lubricant specified in Section D.
Body Lubrication Lubricate all body
door hinges. Also lubricate all hinges and latches, including those \
for the
hood, headlight door assemblies (if equipped), fuel door, trunk, glove box door, console door
and any folding seat hardware. Section
D tells you what to use.
L
272
I CAUTION
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the parking brake (see the Index under Parking Brake if necessary) and the
NOTE:
Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the engine in each gear. The starter should work
only in P (Park) or N (Neutral). If the starter works in any other position, your vehicle needs
service. On manual transaxle vehicles, put the shift lever in
N (Neutral), push the clutch down
halfway and
try to start the engine. The starter should work only when the clutch is pushed
down all the way to the floor. If the starter works when the clutch isn’t pushed all the way
down, your vehicle needs service.
regular brake.
I

Downloaded from www.Manualslib.com manuals search engine CHECK
OR SERVICE WHAT TO DO
Interlock-BTSI (Automatic Transaxle
Steering Column Lock When
you are doing this check, the vehicle could move suddenly. If
it does, you or others
could be injured. Follow the steps below.
I
1. Before you start, be sure you have enough room around the vehicle. It should be parked on h
2. Firmly apply the parking brake (see the Ida under Parking Brake if necessary).
NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.
level surface.
3. With
the engine off, turn the key to the RUN position, but don’t start the engine. Without
applying the regular brake, try to move the shift lever
out of P (Park) with normal effort. If
the shift lever moves
out of P (Park), your vehicle’s BTSI needs service.
While parked, and with the parking brake set, try to turn the key
to Luck in each shift lever
position.
With an automatic transaxle, the key should turn to Lock only when the shift lever is in
P (Park).
With a manual transaxle, the key should turn to Lock only when the shift lever is in
R (Reverse).
On vehicles with a key release lever, try to turn the key to Lock without pressing the lever. The
key should
turn to Lock only with the key lever depressed. On all vehicles, the key should come
out only in
Lock.
273

Downloaded from www.Manualslib.com manuals search engine Section C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall).
You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary
repairs are completed at once.
INSPECTION
I OR SERVICE
Steering, Suspension
and Front-Wheel-Drive
Axle Boot and Seal
1 Inspection
Exhaust System
Inspection
Throttle Linkage
Inspection
WHAT SHOULD BE DONE
Inspect the front and rear suspension and steering system for \
damaged, loose or missing parts,
signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper
hookup, binding, leaks, cracks, chafing, etc. Clean and then in\
spect the drive axle boot seals for
damage, tears or leakage. Replace seals
if necessary.
Inspect the complete exhaust system. Inspect the body near
the exhaust system. Look for broken,
damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See the
Index under Engine Exhaust.
Inspect the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts
as needed.
Inspect the complete system. Inspect brake lines and hoses for \
proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for \
surface condition. Also
inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often
if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which \
may need to be
serviced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with the brake system. See the
Index under Brake System Warning Light. If your anti-lock brake
system warning light stays on, comes on or flashes, something may be wrong with the anti-lock
brake system. See the
Index under Anti-Lock Brake System Warning Light.
275 . .

Downloaded from www.Manualslib.com manuals search engine I USAGE FUIID/LUBRICANT
Key Lock Cylinders Lubricate with Multi-Purpose Lubricant (GM Part No. l2345l20), synthetic SAE SW-30 engine
oil or silicone lubricant (GM
Part No. 1052276 or 1052277).
Manual Transaxle Shift Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB or GM Part
Linkage No. 1052497 or equivalent.
Automatic Transaxle Engine oil.
Shift Linkage
Clutch Linkage Pivot Engine oil.
Points
Chassis Lubrication Chassis lubricant meeting requirements
of NLGI Grade 2, Category LB or GC-LB
Windshield Washer GM Optikleen@ Washer Solvent (GM
Part No. 1051515) or equivalent.
Solvent or
GM
Part No. 1052497 or equivalent.
277

Downloaded from www.Manualslib.com manuals search engine Chevrolet Roadside
Assistance
Program
To enhance Chevrolet's strong
commitment to customer satisfaction,
Chevrolet is excited to announce the
establishment of the Chevrolet/Geo
Roadside Assistance Center. As the
owner of a
1993 Chevrolet/Geo, your
membership
in Roadside Assistance is
free.
24-Hour Roadside Assistance Number
Roadside Assistance is available 24
hours a day, 365 days a year, by calling
This toll-free number will provide you
over-the-phone roadside assistance with
minor mechanical problems.'"
If your
problem cannot be resolved over the
phone, our advisors have access
to a
nationwide network
of dealer-
recommended service providers. The
following services are available:
Towing
Locksmith
Tire repair
Glass replacement
Rental car or taxi
Additional services as necessary
*In Canada, please consult your GM dealer
regarding availability
of Roadside
Assistance.
1-800-CHEV USA (1-800-243-8872).
The Roadside Assistance Center uses
companies that will provide you with
quality and priority service. When
roadside services are required, our
advisors will explain any payment
obligations that may be incurred for
utilizing outside services.
For prompt assistance when calling,
please have
the following available to
give to the advisor:
Vehicle Identification Number
License plate number
Vehicle color
Vehicle location
Telephone number where you can be
Vehicle mileage
Description of problem
Please refer to the Roadside Assistance brochure inside your owner information
portfolio for full program details. reached
287 I..

Downloaded from www.Manualslib.com manuals search engine Index
Adding Brake Fluid
............ .222. 252
Electrical Equipment
.......... 247
Engine Coolant
...... .217. 250. 252
Engine Oil
......... .206. 250. 252
Hydraulic Clutch Fluid
.... .2l5. 252
Power Steering Fluid
. .220. 251. 252
Transaxle Fluid Autornatic
........ .213. 250. 252
Manual
.......... .2l5. 250. 252
Windshield Washer Fluid
....... 220
Air Cleaner Filter
......... .209. 256
Air Conditioner
................ 107
Alcohol. Driving Under the Influence of
.................. 129
Alcohol in Gasoline
............. 198
Aluminum Wheels
Cleaning
.................... 243
Removing
................... 186
Antenna
...................... 122
Antifreeze
............ .216. 250. 252
Anti-Lock Brake System
......... 134
Warning Light
................ 101
Appearance Care
............... 236
Ashtrays and Lighter
............. 87
Audio Systems .................. 111
AM/FM Stereo Radio
.......... 112
AM/FM Stereo Radio with
Cassette Player
.............. 113
AM/FM Stereo Radio with Compact
Disc Player
................. 116
Care
of Audio Systems ......... 121
Radio Reception. Understanding
. . 121
Setting the Clock
.............. 111
Automatic Door Locks
........... 50
Automatic Lap-Shoulder Belt
(see
Safety Belts)
Automatic Transaxle
Adding Fluid
........ .213, 250, 252
Brake-Transaxle Shift Interlock
... 61
Checking Fluid
............... 211
Shifting
...................... 60
Starting the Engine ............. 56
Battery ...................... 223
Jump Starting
................ 164
Battery Warning
........... .167. 223
Battery Warning Light
........... 100 Blizzard. Caught
In a
............ 159
Block Heater. Engine
........ .59. 208
Blowout. Tire
.................. 184
Brake Adjustment
.................. 137
Fluid
.................. .221. 252
Master Cylinder
.............. 221
Parking
...................... 66
Pedal Travel
................. 136
Rear
....................... -136
Warning Light ................ 100
Wear Indicators-Front Brakes ... 135
Brake System Warning Light
...... 100
Brake-Transaxle Shift
Interlock
..................... 61
Brakes. Anti-Lock
.............. 134
Braking
....................... 132
Braking In Emergencies
.......... 137
Braking Technique
.............. 132
Break-In. New Vehicle
Normal Driving ............... 54
Buckling Up (see
Safety Belts)
Bulb Replacement
Headlight
.............. .224. 253
Taillight
............... .225. 253
295