key CHEVROLET CAVALIER 1996 3.G Owner's Guide

Downloaded from www.Manualslib.com manuals search engine -- IO Iontinut I I
Never get under your vehicle after it has
been lifted by the tow truck.
Always secure the vehicle on each side with
separate safety chains when towing it.
Never use J-hooks. Use T-hooks instead.
When
your vehicle is being towed, have the ignition
key OFF. The steering wheel should be clamped in a
straight-ahead position, with a clamping device
designed
for towing service. Do not use the vehicle’s
steering column lock for this. The transaxle should be
in
NEUTRAL (N) and the parking brake released.
A CAUTION:
I
A vehicle can fall from a car carrier if it isn’t
adequately secured. This can cause
a collision,
serious personal injury and vehicle damage. The
vehicle should be tightly secured with chains or
steel cables before it is transported.
Don’t
use substitutes (ropes, leather straps,
canvas webbing, etc.) that can be cut by sharp
edges underneath the towed vehicle. Always use
T-hooks inserted in the T-hook slots. Never use
J-hooks. They will damage drivetrain and
suspension components.
5-8

Downloaded from www.Manualslib.com manuals search engine Fuse Usage
WIPER Windshield Wipers, Windshield Washers
ERLS Automatic Transaxle,
Brake-Transaxle Shift Interlock,
A/C Compressor, Cruise Control, Multiport Fuel Injection
AIR BAG Supplemental Inflatable Restraint
EXT LAMP Exterior Lamps, Instrument Panel
PWR ACC Power Door Locks, Convertible System
Lights
Top (Convertible Model)
HVAC
RADIO ALARM
CRUISE Heater and
A/C Control,
Anti-Lock Brake System, Engine Cooling Fan (2.2L Engine),
Engine Vent Heater
(2.4L Engine)
Radio, Remote Keyless Entry
Alarm Module
- Interior Lamps,
Warning Chimes
Cruise Control
Fuse
L HDLP
CIG
INST LPS
STOP/HAZ
PWR
WINDOW
PCM/IGN
INT LAMP
FOG LAMP
IGN
R HDLP
Usage
Left Headlamp
Cigarette Lighter,
Horn, Interior
Lamps, Diagnostic Connector
Instrument Panel Lights, Warning Chimes
Exterior Lamps, Anti-Lock Brake
System, Cruise Control
Power Windows, Power
Sunroof,
Convertible Top Controls (Convertible Model) (Circuit
Breaker)
Powertrain Control Module
Alarm Module: Illuminated Entry,
Warning Chimes, Overhead
Lamps, Mapmeading Lamps,
Glove Box Lamp,
Trunk Lamp,
Radio, Power Mirrors, Remote
Keyless Entry
Fog Lamps (2-24 Only)
Engine Ignition
Right Headlamp
6-55

Downloaded from www.Manualslib.com manuals search engine Manual Transaxle Check
Check the transaxle fluid level; add if needed. See
“Manual Transaxle” in the Index. A fluid loss may
indicate
a problem. Check the system and repair if needed.
At Least Once a Year
Automatic TLansaxle Check (Except 2.4L Code
T Engine)
Check the transaxle fluid level; add if needed. See
“Automatic Transaxle”
in the Index. A fluid loss may
indicate
a problem. Check the system and repair if needed.
Automatic Transaxle Inspection (2.4L Code
T Engine Only)
If you have the optional 2.4L Code T engine (see “Engine
Identification”
in the Index) and an automatic transaxle, it is
not necessary to check the transaxle fluid level.
A transaxle
fluid leak is the only reason for fluid loss. Check for leaks\
.
If a
leak occurs,
take the vehicle to your Chevrolet dealership
Service Department and have it repaired
as soon as possible.
You may
also have your fluid checked by your dealer or
service center when you have your engine
oil changed.
HyG lulic Clutch System Check
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid” in the Index.
A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified
in Part D.
Body Lubrication Service
Lubricate all body door and rear compartment hinges. Also lubricate all hinges and latches, including those for
the primary and secondary hood latches, glove box door,
console door and any folding seat hardware.
Part D tells
you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
Starter Switch Check
I A CAUTION:
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.

Downloaded from www.Manualslib.com manuals search engine 2. Firmly apply both the parking brake (see “Parking
Brake” in the Index
if necessary) and the regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work only in
PARK
(P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL
(N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
floor. If the starter works when the clutch isn’t
pushed all the way down, your vehicle needs service.
Brake-Tkansaxle Shift Interlock (BTSI) Check
(Automatic Transaxle)
When
you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room around
the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately
if the vehicle begins to move.
3. With the engine off, turn the key to the RUN position,
but don’t start the engine. Without applying the regular
brake,
try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out of
PARK (P), your vehicle’s BTSI needs service.
Steering Column Lock Check
While parked, and with the parking brake set, try to turn
the key to LOCK in each shift lever position.
‘With an automatic transaxle, the key should turn to
LOCK only when the shift lever is in PARK
(P).
With a manual transaxle, the key should turn to LOCK
only when the shift lever is
in REVERSE (R).
On vehicles with a key release button, try to turn the key
to LOCK without pressing the button. The key should
turn to LOCK only when you press the key button.
On all vehicles, the key should come out only in LOCK.
I
- -
I Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
7-40

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
SM dealer.
USAGE
Engine Oil
Engine Coolant
FLUID/LUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst” symbol of the proper viscosity.
To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
TM or
Havoline@ DEX-COOL TM
(orange-colored, silicate-free)
antifreeze conforming to GM
Specification 6277M. See “Engine
Coolant’’ in the Index.
USAGE
Coolant
Supplement
Sealer
Hydraulic Brake
System
Hydraulic Clutch System
Power Steering System
Manual
Transaxle
Automatic
Transaxle
Key Lock
Cylinders
FLUIDlLUBRICANT
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
Delco Supreme
ll@ Brake Fluid
(GM
Part No. 1052535 or
equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent).
GM Power Steering Fluid
1050017
- 1 qt., or equivalent).
Synchromesh Transmission
Fluid (GM Part
No. 12345349
or equivalent).
DEXRON@ -111 Automatic
Transmission Fluid.
Multi-Pu ose Lubricant,
Superlube
% (GM Part
No. 1234624 1 or equivalent).
(GM Part
NO. 1052884 - 1
Pt.,

Downloaded from www.Manualslib.com manuals search engine Chevrolet Roadside Assistance Program
To enhance Chevrolet’s strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment
of the Chevrolet/Geo Roadside Assistance
Center. As the owner
of a 1996 Chevrolet/Geo,
membership in Roadside Assistance is free. Roadside Assistance is available 24 hours a day,
365 days a year, by calling
1-800-CHEV-USA
(1-800-243-8872). This toll-free number will provide
you over-the-phone roadside assistance with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to a
nationwide network
of dealer recommended service
providers. Roadside membership is free, however some
services may incur costs.
Roadside offers two levels of service to the customer,
Basic Care and Courtesy TM Care:
Toll-free number, 1 -800-CHEV-USA
0 Free towing for warranty repairs
0 Basic over-the-phone technical advice
Available dealer services at reasonable costs (ie.,
wrecker services, locksmith/key service, glass repair,
etc.)
ROADSIDE
Courtesy TM Care PROVIDES:
Roadside Basic Care services (as outlined above)
0 FREE Non-Warranty Towing (to the closest dealer
Plus:
from a legal roadway)
8-4

Downloaded from www.Manualslib.com manuals search engine 0 FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
0 FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at home or on the road)
FREE Fuel Delivery ($5 of fuel delivered on
Chevrolet/Geo offers Courtesy Transportation for
customers needing warranty service. Courtesy
Transportation will be offered in conjunction with the
coverage provided by the BUMPER-TO-BUMPER
New Vehicle Limited Warranty to eligible purchasers of
1996 Chevrolet/Geo passenger car and light duty trucks.
(Please see your selling dealer for details.)
Note:
Courtesy Care is available to Retail and
Retail Lease Customers operating 1996 and
newer Chevrolet/Geo vehicles for a period of
36 months/36,000 miles (60,000 km), whichever occurs
first. All
Courtesy Care services must be pre-arranged
by Chevrolet Roadside or Dealer Service Management. the road)
Basic Care and Courtesy Care are not part
of or
included in the coverage provided by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic Care and Courtesy Care
at any time. For complete program details, see your Chevrolet/Geo
dealer to obtain a Roadside Assistance Center brochure.
The Roadside Assistance Center uses companies that
will provide you with quality and priority service. When
roadside services are required, our advisors will explain any payment obligations that may be incurred for
utilizing outside services.
For prompt assistance when calling, please have the following available to give to the advisor:
0 Vehicle Identification Number
0 License plate number
0 Vehicle color
Vehicle location
Telephone number where you can be reached
0 Vehicle mileage
0 Description of problem
Please refer to the Roadside Assistance brochure inside
your owner information portfolio for full program
details.
8-5

Downloaded from www.Manualslib.com manuals search engine 0 Section 9 Index
Adapter Kits. CD .............................. 3-16
AirBag
....................................... 1-19
How Does it Restrain
.......................... 1-23
How it Works
................................ 1-21
Location
.................................... 1-21
Readiness Light
......................... 1.20. 2.66
Servicing
................................... 1-24
What Makes
it Inflate .......................... 1-22
What Will You See After it Inflates
............... 1-23
When Should
it Inflate ......................... 1-22
Air Cleaner
.................................... 6- 15
Air Conditioning
................................ 3-4
Alignment and Balance. Tire
...................... 6-41
Aluminum Wheels. Cleaning
...................... 6-49
Antenna. Fixed
................................. 3-24
Anti-Lock Brake System Warning Light
................ 2.68. 4.6
Brakes
...................................... 4-6
Anti.Theft. Radio
.............................. 3-20
Antifreeze
..................................... 6-22
Appearance Care Materials
....................... 6-5 1
Air Conditioning Refrigerants ..................... 6-58
Appearancecare
............................... 6-43
Arbitration Program .............................. 8-7
Audio Equipment. Adding
........................ 3-23
Audio Systems
.................................. 3-7
Auto-Down Window
............................ 2-29
Automatic Overdrive
............................ 2-19
Automatic Transaxle Check
...................................... 7-39
Fluid
.................................. 6.17. 6.19
Operation
................................... 2-16
Park Mechanism Check
........................ 7-41
Shifting
..................................... 2-16
Startine Your Engine
.......................... 2-12
Ashtrays
...................................... 2-47
Battery
...................................... 6.3 1
Charging System Light ........................ 2-66
Jump Starting
................................. 5-2
Replacement. Keyless Entry
..................... 2-6
Saver
...................................... 2-43
Warnings
.................................... 5-2
BBB Auto Line
................................. 8-7
9-1

Downloaded from www.Manualslib.com manuals search engine Ignition Switch ................................ 2-10
Illuminated Entry
............................... 2-42
Inflation. Tire
.................................. 6-37
Inside Daymight Rearview Mirror
................. 2-43
Inspections
Brakesystem
................................ 7-42
Exhaust Systems
............................. 7-42
Front-Wheel-Drive Axle Boot
.................. 7-42
Front-Wheel-Drive Axle Seal
................... 7-42
Radiator and Heater Hose
...................... 7-42
Steering
.................................... 7-42
Suspension
.................................. 7-42
Throttle Linkage
.............................. 7-42
Instrument Panel
............................... 2-60
Brightness Control
............................. 2-4 1
Cleaning
.................................... 6-46
Cluster
................................ 2-62. 2-63
FuseBlock
.................................. 6-54
Interior Lamps
................................. 2-41
Jack. Tire
.................................... 5-21
Jump Starting
................................... 5-2
Key Lock Cylinders Service
..................... 7-39
Key Release Button
............................. 2- 11
Keyless Entry System ............................ 2-5
Keys .......................................... 2-1 Labels
.................................. 4.31. 6.52
Certification
................................. 4-32
CertificationEire
............................. 4-31
Service Parts Identification
..................... 6-52
Tire-Loading Information
...................... 4-31
Vehicle Identification Number
................... 6-52
Lamps
........................................ 2-39
Fog
........................................ 2-41
Interior
..................................... 2-41
On Reminder ................................ 2-39
Latches. Seatback
................................ 1-4
Leaving Your Vehicle
............................. 2-5
Leaving Your Vehicle with the Engine Running ....... 2-25
Lighter
....................................... 2-47
Lights Air Bag Readiness
....................... 1-20. 2-66
Anti-Lock Brake System Warning
............ 2-68. 4-6
Brake System Warning
......................... 2-67
Charging System
............................. 2-66
CheckEngine
................................ 2-71
CheckGages
................................ 2-75
CheckOil
.................................... 2-74
Enhanced Traction System Active
............ 2-69. 4-8
Enhanced Traction System Warning Light
..... 2-68. 4-9
ETS Active
.............................. 2-69. 4-8
ETS Warning
............................. 2-68. 4-9
Interior
..................................... 2-41
Low Coolant Warning
......................... 2-70
9-6

Downloaded from www.Manualslib.com manuals search engine Oil Pressure Warning .......................... 2-73
Passlock Warning
........................... 2-75
Safety Belt Reminder
...................... 1.6. 2.65
Loading Your Vehicle
........................... 4-31
Cylinders
................................... 7-39
Door
........................................ 2-3
PowerDoor
.................................. 2-4
Rear Door Security
............................. 2-4
Steering Column Lock Check
................... 7-40
Tr~nk
....................................... 2-7
Low Coolant Warning Light
...................... 2-70
Lowering the Convertible Top Manually
............. 2-57
Lowering Your Convertible Top
................... 2-49
Lubricants and Fluids
............................ 7-43
Lubrication Service. Body
........................ 7-39
Up-Shift
.................................... 2-75
Locks
......................................... 2-3
Key Lock Cylinder Service
..................... 7-39
Maintenance. Normal Replacement
parts ........... 6-60
Maintenance Record ............................ 7-45
Maintenance Schedule
............................ 7- 1
Long Tripmighway Definition ................... 7-5
Long Tripmighway Intervals
..................... 7-5
Owner Checks and Services
..................... 7-38
Periodic Maintenance Inspections
................ 7-42
Recommended Fluids and Lubricants
............. 7-43 Scheduled Maintenance Services
.................. 7-3
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals
........................ 7-4
Maintenance. Underbody
......................... 6-50
Maintenance When Trailer Towing
................. 4-40
Malfunction Indicator Lamp
...................... 2-71
Manual Front Seat
............................... 1 . 1
Manual Lumbar Support .......................... 1-2
Manual Remote Control Mirror
.................... 2-44
Manual Transaxle
............................... 2-12
Check
...................................... 7-39
Fluid
....................................... 6-19
Shifting
..................................... 2-20
Starting Your Engine
.......................... 2-12
Methanol
...................................... 6-2
Mirrors
....................................... 2-44
Convex Outside
.............................. 2-45
Inside Daymight Rearview
..................... 2-43
Manual Remote Control
........................ 2-44
Power Remote Control
......................... 2-44
MountainRoads
................................ 4-23
Multifunction Lever
............................. 2-30
Neutral. Automatic Transaxle
.................... 2-17
Neutral. Manual Transaxle
........................ 2-21
New Vehicle “Break-In”
.......................... 2-9
Nightvision
................................... 4-16
9- /