service schedule CHEVROLET CAVALIER 1996 3.G Owners Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1996, Model line: CAVALIER, Model: CHEVROLET CAVALIER 1996 3.GPages: 372, PDF Size: 19.73 MB
Page 3 of 372

Downloaded from www.Manualslib.com manuals search engine 0 The 1996 Chevrolet Cavalier Owner’s Manual
SeatsandRestraintSystems ............................................................. 1-1
This section tells you how to use your seats and safety belts prop\
erly. It also explains the “SRS” system.
.. FeaturesandControls ................................................................... 2-1
Comfort Controls and Audio Systems ..................................................... 3-1
This section explains how to start and operate your Chevrolet. \
This section tells
you how to adjust the ventilation and comfort controls and how to \
operate your
audio system.
YourDrivingandtheRoad .............................................................. 4-1
Here you’ll find helpful information and tips about the road\
and how to drive under different conditions.
ProblemsontheRoad .................................................................. 5-1
This section tells you what to do if you have a problem whil\
e driving, such as a flat tire or overheated
engine, etc.
ServiceandAppearanceCare ............................................................ 6-1
Here the manual tells you how to keep your Chevrolet running \
properly and looking good.
Maintenance Schedule .................................................................. 7-1
This section tells you when to perform vehicle maintenance and \
what fluids and lubricants to use.
Customer Assistance Information ........................................................ 8-1
This section tells you how to contact Chevrolet for assistance and how to get service\
and owner publications.
It also gives
you information on “Reporting Safety Defects” on page 8-8.
Here’s an alphabetical listing of almost every subject in this manual. You can use it to quickly find
something you want to read.
Index ........................................................................\
........ 9-1
i
Page 202 of 372

Downloaded from www.Manualslib.com manuals search engine When You Are Ready to Leave After
Parking on
a Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine;
Shift into a gear; and
0 Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer.
See the Maintenance Schedule for more
on
this. Things that are especially important in trailer
operation are automatic transaxle fluid (don’t overfill),
engine
oil, belt, cooling system and brake adjustment.
Each of these is covered
in this manual, and the Index will
help you find them quickly. If you’re trailering, it’s a good
idea to review these sections before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Towing A Trailer (Except Models
with 2.4L Engine and 4-Speed
Automatic Transaxle)
Do not tow a trailer with a Cavalier if your vehicle is:
0 a convertible model.
equipped with a 2.2L (Code 4) engine.
equipped with a manual transaxle or a three-speed
Your Cavalier is neither designed nor intended to
tow
a trailer.
automatic transaxle.
4-40
Page 254 of 372

Downloaded from www.Manualslib.com manuals search engine To check or replace the filter, remove the screws that
hold the cover on and lift the cover. Be sure to reinstall
the air cleaner filter and replace the cover tightly.
Refer to the Maintenance Schedule to determine when
to
replace the air filter.
See “Scheduled Maintenance Services” in the Index.
A CAUTION:
-m
Operating the engine with the air cleaner off can
cause you or others to be burned. The air cleaner
not only cleans the air, it stops flame if the engine
backfires. If it isn’t there, and the engine
backfires, you could be burned. Don’t drive with
it off, and be careful working on the engine with
the air cleaner
off.
I NOTICE: I
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner in place when you’re driving.
6-16
Page 255 of 372

Downloaded from www.Manualslib.com manuals search engine Automatic Transaxle Fluid (Except 2.4L Code
T Engine)
When to Check and ~ anee
A good time to check your automauc transaxle fluid
level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83
000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches
90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
See “Scheduled Maintenance Services’’ in the Index.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your Chevrolet dealership
Service Department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transaxle.
Too much can mean that some of the
fluid could come out and fall on hot engine parts
or exhaust system parts, starting a fire. Be sure to
get
an accurate reading if you check your
transaxle fluid.
Wait at least 30 minutes before checking the transaxle
fluid level if you have been driving:
When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic -- especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180”
F to 200” F
(82°C to 93°C).
Get
the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50” F
(10°C). If it’s colder than 50°F (lOOC), you may have
to drive longer.
6-17
Page 257 of 372

Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transaxle fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
If the fluid level is low, add only enough of the proper
fluid to bring the level into the cross-hatched area on
the dipstick.
1. Pull out the dipstick.
2. Using a long-neck funnel, add enough fluid at the
dipstick hole to bring it to the proper level.
It doesn’t take much fluid, generally less than a pint
(OSL). Don’t overfill. We recommend you use only fluid
labeled DEXRON@-111, because fluid with that
label is made especially for your automatic transaxle.
Damage caused by fluid other than DEXRON@-I11 is
not covered by
your new vehicle warranty.
0 After adding fluid, recheck the fluid level as
described under “How to Check.”
When the correct fluid level is obtained, push the
dipstick back in all the way.
Automatic Transaxle Fluid
(2.4L Code T Engine Only)
If you have the optional 2.4L Code T engine (see
“Engine Identification” in the Index) and
an automatic
transaxle, it is not necessary to check the transaxle fluid
level.
A transaxle fluid leak is the only reason for fluid
loss.
If a leak occurs, take the vehicle to your Chevrolet
dealer Service Department and have it repaired
as soon
as possible. You may also have your fluid level checked
by your dealer or service center when you have your
oil changed.
Manual Transaxle Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual transaxle
doesn’t require changing.
6-19
Page 260 of 372

Downloaded from www.Manualslib.com manuals search engine When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
“Owner Checks and Services” and “Recommended
Fluids and Lubricants” in the Index.
How to Check
You do not need to check the fluid level unless you
suspect a clutch problem. To check the fluid level, take
the cap off.
If the fluid reaches the step inside the
reservoir, the fluid level
is correct.
Engine Coolant
The cooling system in your vehicle is filled with new
DEX-COOL TM (orange-colored, silicate-free) engine
coolant. This coolant is designed to remain in your
vehicle for
5 years or 100,000 miles ( 166 000 km),
whichever occurs first.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem with
engine overheating, see “Engine Overheating” in
the Index.
A 50/50 mixture of water and the proper coolant for
your Chevrolet will:
Give freezing protection down to -34°F (-37OC).
e Give boiling protection up to 265 “F (129°C).
0 Protect against rust and corrosion.
e Help keep the proper engine temperature.
e Let the warning lights and gages work as
they should.
6-22
Page 276 of 372

Downloaded from www.Manualslib.com manuals search engine Tire Inspection and Rotation
1 Tires should be inspected every 6,000 to 8,000 miles
(10 000 to 13 000 km) for any signs of unusual wear.
If unusual wear is present, rotate your tires as soon as
possible and check wheel alignment. Also check for
damaged tires or wheels. See “When It’s Time for New
Tires” and “Wheel Replacement” later in this section for
more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See “Scheduled
Maintenance Services” in the Index for scheduled
rotation intervals. When rotating your tires, always use the Correct rotation
pattern shown here.
Don’t include the compact spare tire
in your tire
rotation.
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the Tire-Loading
Information label. Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” in
the Index.
A CAUTION:
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become loose
after
a time. The wheel could come off and cause
an accident. When you change
a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency, you can
use a cloth or a paper towel to do this; but be
sure to use
a scraper or wire brush later, if you
need to, to get all the rust or dirt
off. (See
“Changing
a Flat Tire” in the Index.)
,
6-38
Page 299 of 372

Downloaded from www.Manualslib.com manuals search engine 0 Section 7 Maintenance Schedule
I
I
IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
This section covers the maintenance required for your
Chevrolet. Your vehicle needs these services to retain its
safety, dependability and emission control performance.'
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality
of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in
good
condition, please maintain your vehicle properly.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet,
or your
Chevrolet dealer for details.
7-1
Page 300 of 372

Downloaded from www.Manualslib.com manuals search engine How This Section is Organized
The remainder of this section is divided into five parts:
‘(Part A: Scheduled Maintenance Services” shows
what to have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment,
you should
let your dealer’s service department
or another qualified
service center do these jobs.
I
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment
for the job.
If you have any doubt, have a qualified
technician
do the work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications” in the Index.
“Part B: Owner Checks and Services” tells you what
should be checked whenever
you stop for fuel. It also
explains what you can easily do
to help keep your
vehicle in good condition.
“Part C: Periodic Maintenance Inspections” explains
important inspections that your Chevrolet dealer’s
service department or another qualified service center
should perform.
“Part D: Recommended Fluids and Lubricants” lists
some products
GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
“Part E: Maintenance Record” provides a place
for you to record the maintenance performed
on your
vehicle. Whenever any maintenance is performed, be
sure to write it down in this part. This will help
you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed
to qualify your vehicle for
warranty repairs.
Page 301 of 372

Downloaded from www.Manualslib.com manuals search engine Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don’t know
exactly how you’ll drive it. You may drive very short
distances only a few times a week.
Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle
in making deliveries. Or
you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
GM
vehicles, maintenance needs vary. You may even need
more frequent checks and replacements than you’ll find
in the schedules in this section.
So please read this
section and note how you drive. If you have any
questions
on how to keep your vehicle in good
condition, see your Chevrolet dealer.
This
part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using. genuine
GM parts, The proper fluids and lubricants to use are listed
in Part D.
Make sure whoever services your vehicle uses these. All
parts should be replaced and all necessary repairs done
before you or anyone else dnves the vehicle.
These schedules are for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
Tire-Loading Information label. See “Loading Your
Vehicle” in the Index.
are driven on reasonable road surfaces within legal
driving limits.
0 use the recommended fuel. See “Fuel’’ in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule to follow:
7-3