check engine CHEVROLET COLORADO 2021 Duramax Diesel Supplement
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2021, Model line: COLORADO, Model: CHEVROLET COLORADO 2021Pages: 89, PDF Size: 1.9 MB
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Instruments and Controls 3
Instruments and Controls
Warning Lights, Gauges, and Indicators
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . 4
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine Oil Pressure Gauge . . . . . . . . . . . . . . . 8
Malfunction Indicator Lamp (Check EngineLight) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wait-to-Start Light . . . . . . . . . . . . . . . . . . . . . . 10
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Take-Off Light (Chassis Cab Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Information Displays
Driver Information Center (DIC) . . . . . . . . . 10
Vehicle Personalization
Vehicle Personalization (Van Models) . . . . 11
Vehicle Personalization (PickupModels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
8 Instruments and Controls
the tank was half full, but it actually took
a little more or less than half the tank's
capacity to fill the tank.
.The gauge moves a little while turning a
corner or speeding up.
.The gauge does not go back to E (Empty)
when the ignition is turned off.
None of these indicate a problem with the
fuel gauge.
For information on how to fill the fuel tank,
see Filling the Tank 032.
Engine Oil Pressure Gauge
4-Cylinder Pickup Models
See “Oil Pressure” under“Driver Information
Center (DIC)” in the owner’s manual.
Metric Van Models
English Van Models
Caution
Lack of proper engine oil maintenance
can damage the engine. Driving with the
engine oil low can also damage the
engine. The repairs would not be covered
by the vehicle warranty. Check the oil
level as soon as possible. Add oil if
required, but if the oil level is within the
operating range and the oil pressure is
still low, have the vehicle serviced.
Always follow the maintenance schedule
for changing engine oil.
The engine oil pressure gauge reads in kPa
(kilopascals) or psi (pounds per square inch)
when the engine is running. Oil pressure
may vary with engine speed, outside
temperature, and oil viscosity.
If readings are outside the normal operating
range, the low oil pressure message may
display on the Driver Information Center
(DIC), or for vehicles without a DIC the oil
pressure light will come on. If the oil
pressure message or light comes on, check
the oil level immediately. Do not operate
the engine with the oil pressure warning
light on or an ENGINE OIL LOW ADD OIL
message displayed.
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Instruments and Controls 9
Malfunction Indicator Lamp
(Check Engine Light)
This light is part of the vehicle’s emission
control on-board diagnostic system. If this
light is on while the engine is running, a
malfunction has been detected and the
vehicle may require service. The light should
come on to show that it is working when
the ignition is on with the engine not
running. See“Ignition Positions” in the
owner’s manual.
This light may also come on when the
system has detected a problem with the
Diesel Exhaust Fluid (DEF) management
system. See Diesel Exhaust Fluid 022.
Malfunctions are often indicated by the
system before any problem is noticeable.
Being aware of the light and seeking service
promptly when it comes on may prevent
damage.
Caution
If the vehicle is driven continually with
this light on, the emission control system
may not work as well, the fuel economy
may be lower, and the vehicle may not
run smoothly. This could lead to costly
repairs that might not be covered by the
vehicle warranty.
Caution
Modifications to the engine, transmission,
exhaust, intake, or fuel system, or the
use of replacement tires that do not
meet the original tire specifications, can
cause this light to come on. This could
lead to costly repairs not covered by the
vehicle warranty. This could also affect
the vehicle’s ability to pass an Emissions
Inspection/Maintenance test. See
Accessories and Modifications 052.
When the light is on, a malfunction has
been detected. Diagnosis and service may be
required.
Poor fuel quality can cause inefficient engine
operation and poor driveability, which may
go away once the engine is warmed up. If this occurs, change the fuel brand. It may
require at least one full tank of the proper
fuel to turn the light off. See
Fuel for Diesel
Engines 025.
If the light remains on, see your dealer.
Emissions Inspection and Maintenance
Programs
If the vehicle requires an Emissions
Inspection/Maintenance test, the test
equipment will likely connect to the
vehicle's Data Link Connector (DLC).
The DLC is under the instrument panel to
the left of the steering wheel. Connecting
devices that are not used to perform an
Emissions Inspection/Maintenance test or to
service the vehicle may affect vehicle
operation. See “Add-On Electrical Equipment”
in the owner’s manual. See your dealer if
assistance is needed.
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
10 Instruments and Controls
The vehicle may not pass inspection if:
.The light is on when the engine is
running.
.The light does not come on when the
ignition is on with the engine not
running.
.Critical emission control systems have not
been completely diagnosed. If this
happens, the vehicle would not be ready
for inspection and might require
several days of routine driving before the
system is ready for inspection. This can
happen if the 12-volt battery has recently
been replaced or run down, or if the
vehicle has recently been serviced.
See your dealer if the vehicle will not pass
or cannot be made ready for the test.
Wait-to-Start Light
This light comes on briefly while starting
the engine, as a check to show the light is
working. If the wait-to-start light comes on, the glow
plug system is required and operating. Wait
until the light turns off before starting the
engine. This light may not come on in warm
temperatures.
The fast warm-up glow plug system makes
the wait-to-start light stay on for a shorter
amount of time than most diesel engines.
See
Starting the Diesel Engine 013.
Diesel Exhaust Fluid (DEF)
Warning Light
This light, a Driver Information Center (DIC)
message, and a chime come on when there
is an issue with the Diesel Exhaust Fluid.
If the DEF level has not been corrected, the
light will continue to flash when the vehicle
is started. The vehicle's speed may also be
limited.
Also see Diesel Exhaust Fluid 022.
Power Take-Off Light (Chassis
Cab Only)
Chassis Cab
The vehicle may have a Power Take-Off
(PTO) light. Under normal operating
conditions, the PTO light will remain on
throughout the PTO operating cycle. If all
conditions required to engage PTO have not
been met when enabling PTO, the PTO light
will turn on, then turn off after one second.
See Power Take-Off (PTO) 037.
Information Displays
Driver Information Center (DIC)
The DIC is in the instrument cluster. The DIC
comes on when the ignition is on.
A Duramax diesel vehicle may have the
following additional DIC menu items:
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
14 Driving and Operating
Observe the wait-to-start light. See
Wait-to-Start Light010. This light may
not come on if the engine is warm.
2. If the wait-to-start light is on, wait until this light goes off. Turn the ignition key
to START, then release the ignition key.
The engine will continue to crank until
the engine starts.
The engine has a fast warm-up glow
plug system. The wait-to-start light will
illuminate for a much shorter time than
most diesel engines, due to the rapid
heating of the glow plug system.
Caution
If the wait-to-start light stays on after
starting the vehicle, the vehicle may not
run properly. Have the vehicle serviced
right away.
3. If the engine does not start after 15 seconds of cranking, turn the ignition
off. Wait one minute for the cranking
motor to cool, then try the same steps
again.
If you are trying to start the engine after
you have run out of fuel, follow the steps in
Running Out of Fuel 030. When the engine is cold, let it run for a few
minutes before driving. This lets oil pressure
build up. The engine will sound louder when
it is cold.
For turbo protection, engine power at
speeds above idle may be limited if the
engine is cold. This protection can last up to
a maximum of 40 seconds at extreme cold
coolant and ambient temperatures.
Cold Weather Starting
Use the recommended engine oil when the
outside temperature drops below freezing.
See
Engine Oil 055. When the outside
temperature drops below –18 °C (0 °F), use
of the engine coolant heater is
recommended.
If you experience longer cranking times,
notice an unusual amount of exhaust smoke,
or are at higher elevations (over 2 135 m or
7,000 ft), you may use the engine coolant
heater. See Engine Heater 017.
See Fuel for Diesel Engines 025 for
information on what fuel to use in cold
weather.
If the Diesel Engine Will Not Start
If the vehicle runs out of fuel, see Running
Out of Fuel 030. If the vehicle is not out of fuel, and the
engine will not start:
Turn the ignition key to ON/RUN. After the
wait-to-start light goes off, turn the ignition
key to START.
If the light does not go off, wait a few
seconds, then try starting the engine again.
See your dealer as soon as possible for a
starting system check.
If the light comes on and then goes off and
you know the batteries are charged, but the
engine still will not start, the vehicle needs
service.
If the light does not come on when the
engine is cold, the vehicle needs service.
If the batteries do not have enough charge
to start the engine, see
“Battery”in the
owner’s manual.
Check that the correct engine oil has been
used and changed at appropriate intervals.
If the wrong oil is used, the engine may be
harder to start.
Be sure you are using the proper fuel for
existing weather conditions. See Fuel for
Diesel Engines 025.
If the engine starts, runs a short time, then
stops, the vehicle needs service.
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
18 Driving and Operating
Pickups
Vans2. Open the hood and unwrap the electrical
cord. The cord is in the engine
compartment, on the driver side behind
the battery for pickups, and on the
passenger side for vans.
3. Clean and dry the heater cord and connector ends. Check the heater cord
for damage. If it is damaged, do not use
it. See your dealer for a replacement.
Inspect the cord for damage yearly.
4. Plug it into a normal, grounded 110-volt AC outlet.
{Warning
Improper use of the heater cord or an
extension cord can damage the cord and
may result in overheating and fire.
.Plug the cord into a three-prong
electrical utility receptacle that is
protected by a ground fault detection
function. An ungrounded outlet could
cause an electric shock.
.Use a weatherproof, heavy-duty,
15 amp-rated extension cord if needed.
Failure to use the recommended
extension cord in good operating
condition, or using a damaged heater
(Continued)
Warning (Continued)
or extension cord, could make it
overheat and cause a fire, property
damage, electric shock, and injury.
.Do not operate the vehicle with the
heater cord permanently attached to
the vehicle. Possible heater cord and
thermostat damage could occur.
.While in use, do not let the heater
cord touch vehicle parts or sharp
edges. Never close the hood on the
heater cord.
.Before starting the vehicle, unplug the
cord, reattach the cover to the plug,
and securely fasten the cord. Keep the
cord away from any moving parts.
5. Before starting the engine, be sure to unplug and store the cord as it was
before to keep it away from moving
engine parts and prevent damage.
The length of time the heater should remain
plugged in depends on the outside
temperature. You may wish to use the
coolant heater to improve ease of starting
at temperatures between −18 °C (0 °F) and
−29 °C (−20 °F). Keep the coolant heater
plugged in for a minimum of four hours. At
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
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20 Driving and Operating
Caution (Continued)
Recommended Fluids and Lubricants
section of this manual are not used. This
damage would not be covered by the
vehicle warranty.
Under certain driving conditions, such as
stop-and-go traffic, the filter cannot clean
itself. A message comes on when the DPF is
dirty and needs to perform a self cleaning.
For the filter to clean itself, the vehicle must
be driven above 50 km/h (30 mph) until the
message goes off. This will take about
30 minutes.
{Warning
During DPF self-cleaning or during
extended idling in P (Park), the exhaust
system and exhaust gases are very hot.
Things that burn could touch hot exhaust
parts under the vehicle and ignite. You or
others could be burned. Do not park,
or idle for an extended period of time,
near or over papers, leaves, dry grass,
or other things that can burn. Keep the (Continued)
Warning (Continued)
exhaust area clear of material that could
ignite or burn. SeeParking over Things
That Burn 019.
Caution
Extended idle should be avoided because
the DPF system is not capable of self
cleaning at idle. During extended idle
operation, monitor the instrument cluster
telltale lights and Driver Information
Center for messages and take appropriate
indicated action. Continued idling with
the warning light/message on could
cause irreversible damage to the DPF
requiring repair and possible replacement
that might not be covered by the vehicle
warranty.
You will also notice a change in the exhaust
sound and engine idle speed. Along with
this, a burning smell and reduction in fuel
economy may be noticed. This is normal.
If you continue to drive with the DPF
warning message on and the exhaust filter
is not cleaned as required, the malfunction
indicator lamp and the ENGINE POWER IS REDUCED message will come on and dealer
service is necessary. See
Malfunction
Indicator Lamp (Check Engine Light) 09.
Vehicles with the DPF have specific fuel and
engine oil requirements. See Fuel for Diesel
Engines 025 and
Engine Oil 055.
Extended idling in P (Park) can cause exhaust
parts and gases to become very hot. Keep
the exhaust area clear of material that could
ignite or burn. See Parking over Things That
Burn 019.
If equipped with Power Take-Off (PTO),
monitor the instrument cluster for lights
related to the DPF.
See Accessories and Modifications 052 for
important information if you are considering
adding accessories or modifying the vehicle.
Manual Regeneration of Diesel
Particulate Filter
This feature is only available on Fleet and
Commercial vehicles.
To verify that the vehicle has this feature,
refer to the Vehicle Service Parts
Identification label (SPID) for RPO code FPF
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
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30 Driving and Operating
The system is not harmed by air in the fuel
lines; however, the engine and/or the FOH
may not start until the fuel system is
primed and the air is removed.
Priming the Fuel System
There is an electric priming pump that will
bring fuel to the engine and eliminate air in
the fuel lines. To prime the engine:1. Correct any condition that caused the loss of prime.
2. Turn the ignition on for 30 seconds. Do not start the engine. The fuel pump will
start priming.
3. Turn the ignition off, then back to start, and crank the engine for 15 seconds.
4. If the engine does not start, repeat Steps 2 and 3 until the engine starts.
If the engine does not start after
repeating Steps 2 and 3 three times, turn
the ignition key off for 60 seconds.
5. Repeat the above steps until the engine starts.
6. If the engine starts, but does not run smoothly, increase the engine speed
slightly. 7. If the engine starts and runs but stalls
again, turn the ignition off for
60 seconds.
8. When the engine starts, let it idle for a few minutes and check the filter for any
leaks.
To Prime the Fuel Operated Heater (FOH)
Fuel Lines (Van Models)
See your dealer or qualified technician if the
FOH fuel lines need to be primed.
Running Out of Fuel
If the engine has stalled due to running out
of fuel, try to restart it: 1. If parked on a level surface, add at least 3.8 L (1 gal) of fuel. Up to 18.9 L (5 gal)
may be needed if parked on a slope.
2. Follow the vehicle fuel system priming procedure earlier in this section to
re-prime the system and restart the
engine.
If the check engine light comes on due to
running out of fuel, it may take a few drive
cycles to clear.
On van models only, the Fuel Operated
Heater (FOH) stops automatically when the
fuel tank volume is less than or equal to 10% of the total tank. The FOH fuel lines
will not need to be primed if the vehicle
runs out of fuel.
Fuel Filter Replacement
Van Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail.
To replace the fuel filter: 1. Drain any water from the filter. See “Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
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Driving and Operating 31
3. Remove the filter element cap by turningit counterclockwise.
4. Remove the filter element. If there is any dirt on the filter sealing surface, clean
it off.
5. Install the new filter element and o-ring.
6. Reinstall and tighten the filter cap to the housing.
7. Use the fuel filter priming procedure to prime the fuel filter. See “Fuel Priming”
in Water in Fuel 027.
8. Start the engine and let it idle for five minutes. Check the fuel filter and air
bleed valve for leaks.
9. Reset the fuel filter monitor. See Driver
Information Center (DIC) 010. If the van Fuel Operated Heater (FOH) (if
equipped) is not working, the FOH line
requires priming. See your dealer for service.
See
Fuel Operated Heater (FOH) (Van Models
Only) 019.
Pickup Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail in front of the fuel tank. 1. Drain any water from the filter. See
“Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
3. There are two caps under the filter. Clean the fuel filter area before removing
these two filter caps.
Caution
Failure to cover the fuel filter with a
clean cloth to keep out debris when
replacing may cause dirt to get into the
engine. This could cause engine damage.
Keep the fuel filter covered with a clean
cloth when replacing.
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Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
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32 Driving and Operating
4. Remove both filter elements. If there isany dirt on the filter sealing surface,
clean it off.
5. Install the new filter elements and tighten both caps.
6. Use the fuel filter priming procedure earlier in this section to prime the fuel
filter.
7. Start the engine and let it idle for five minutes. Check the fuel filter for
leaks.
8. Reset the fuel filter monitor. See Driver
Information Center (DIC) 010.
Filling the Tank
An arrow on the fuel gauge indicates which
side of the vehicle the fuel door is on. See
Fuel Gauge 07. Do not refill the diesel fuel
and Diesel Exhaust Fluid (DEF) at the
same time.
{Warning
Fuel vapors and fuel fires burn violently
and can cause injury or death.
Follow these guidelines to help avoid
injuries to you and others:
.Read and follow all the instructions on
the fuel pump island.
.Turn off the engine when refueling.
.Keep sparks, flames, and smoking
materials away from fuel.
.Do not leave the fuel pump
unattended.
.Avoid using electronic devices while
refueling.
.Do not re-enter the vehicle while
pumping fuel.
(Continued)
Warning (Continued)
.Keep children away from the fuel
pump and never let children
pump fuel.
.Before touching the fill nozzle, touch a
metallic object to discharge static
electricity from your body.
.Fuel can spray out if the fuel cap is
opened too quickly. This spray can
happen if the tank is nearly full, and is
more likely in hot weather. Open the
fuel cap slowly and wait for any hiss
noise to stop, then unscrew the cap all
the way.
Van Shown, Pickup Similar