Fluid CHEVROLET CORVETTE 1996 4.G User Guide

Downloaded from www.Manualslib.com manuals search engine LT1 Engine Shown, LT4 Engine Similar You’ll
see the following when you open the hood with
the
LT1 engine:
A. Hydraulic Clutch Fluid Reservoir
(if equipped)
B. Brake Fluid Reservoir
C. Battery
D. Electric Engine Fan
E. Air Cleaner
E Coolant Recovery Tank
G. Power Steering Fluid Reservoir
H. Engine Oil Fill Cap
I. Engine Oil Dipstick
J. Coolant High Fill Reservoir
K. Automatic Transmission Dipstick (if equipped)
L. Windshield Washer Fluid Reservoir
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Downloaded from www.Manualslib.com manuals search engine I
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto
a hot engine.
Before closing the hood, be sure all the filler caps are
on.
Then release the hood strut by moving it to the centered
position and lowering the hood. Lower the hood until
the bottom
of the hood is the same height as the top
of the windshield, then release it.
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Downloaded from www.Manualslib.com manuals search engine Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
15,000 miles
(25 000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at
100,000 miles
(166 000 km).
See “Scheduled Maintenance Services” in the Index.
How to Check
Because this operation can be a little difficult, you
may choose to have this done at your Corvette
dealership Service Department.
regularly
reaches 90
OF (32 O C) or higher.
If you do it yourself, be sure to follow all the instructions
here, or you could get
a false reading on the dipstick.
I NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
In heavy traffic -- especially in hot weather.
To get the right reading, the fluid should be at normal
operating temperature, which is
180°F to 200°F
(82°C to 93°C).

Downloaded from www.Manualslib.com manuals search engine Checking lkansmission Fluid Hot
Get the vehicle warmed up by driving about 15 miles
(24
km) when outside temperatures are above 50°F
(10°C). You may have to drive longer to bring the fluid
to 180°F to 200°F (82°C to 93°C) in colder outside
temperatures. See “Automatic Transmission Fluid
Temperature Reading” in the Index.
Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours or more with the engine
off and is used
only as a reference. Let the engine run at idle for five
minutes
if outside temperatures are 50°F (10°C) or
more. If it’s colder than 50°F (lO”C), you may have to
idle the engine longer. Should the fluid level be low
during a cold.check, you
must perform a hot check
before adding fluid. This will give you a more accurate
reading of the fluid level.
Checking the Fluid Hot or Cold
0 Park your vehicle on a level place. Keep the engine
0 With the parking brake applied, place the shift lever
running.
in
PARK (P).
0 With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift lever in, PARK
(P) .
Let the engine run at idle for three minutes or more.
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Downloaded from www.Manualslib.com manuals search engine I
Then, without shutting off the engine, follow these
steps:
1. The automatic
transmission fluid dipstick is behind the
engine oil dipstick,
ne&- the windshield.
The dipstick handle is a round, red loop.
Pull
out the dipstick and wipe it with a clean
rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again. 3.
Check both sides
of the dipstick, and read the lower
level. The fluid level should be in the area marked
“80°F” for a cold check and will move into the
“WARM” area as the temperature increases. When
the fluid
is at normal operating temperature (180°F
to 200”F, 82°C to 93”C), the level must be in the
crosshatched area marked
“ 190°F.’’ See “Automatic
Transmission Fluid Temperature Reading” in the
Index.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way.
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Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
HOT.
(A COLD check is used only as a reference.) If
the fluid level is low, add only enough of the proper
fluid to bring the level up to the
HOT area for a hot
check. It doesn’t take much fluid, generally less than a
pint
(0.5 L). Don’t overfill. We recommend you use only
fluid labeled DEXRON@-111, because fluid with that
label is made especially for your automatic transmission.
Damage caused by fluid other than DEXRON-I11 is not
covered by your new vehicle warranty.
0 After adding fluid, recheck the fluid level as
described under “How to Check.”
When the correct fluid level is obtained, push the
dipstick back in all the way.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual
transmission doesn’t require changing.
How to Check
Because this operation can be difficult, you may
choose to have
this done at your Corvette dealership
Service Department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading
if you check your
transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is
cool enough for you to rest your fingers on the
transmission case.
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Downloaded from www.Manualslib.com manuals search engine Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
the filler plug hole.
3. If the fluid level is good, install the plug and be sure
it is fully seated. If the fluid level is low, add. more
fluid as described in the next steps.
How to Add Fluid
Here’s how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
“Recommended Fluids and Lubricants’’ in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom
of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
Hydraulic Clutch
The clutch linkage in your vehicle is self-adjusting. The
clutch master cylinder reservoir is filled with hydraulic
clutch fluid.
It isn’t a good idea to “top
off’ your clutch fluid. Adding
fluid won’t correct a leak.
A fluid loss in this system could indicate
a problem.
Have the system inspected and repaired.

Downloaded from www.Manualslib.com manuals search engine When to Check and What to Use How To Check and Add Fluid
The clutch master cylinder is under the Powertrain
Control Module (PCM) in the left rear area of the engine
compartment.
To check the fluid, look at the area between the PCM
and the battery.
To add fluid, remove the PCM unit.
I
1
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
“Owner Checks and Services” and “Recommended
Fluids and Lubricants” in the Index.
You must loosen and remove the two screws before the
PCM unit will lift out.
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Downloaded from www.Manualslib.com manuals search engine Fluid should be added if the fluid level is at or below the
ADD mark on the reservoir. There are additional
instructions on the reservoir cap.
When returning the PCM to its proper position, make
sure the unit is fully rearward in the bracket prior to
installing the two screws.
Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See “Periodic Maintenance
Inspections” in the Index.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
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Downloaded from www.Manualslib.com manuals search engine Coolant High Fill Reservoir Cap
NOTICE:
Your coolant high fill reservoir cap is a 15 psi
(105 kPa) pressure-type cap and must be tightly
installed to prevent coolant loss
and possible
engine damage from overheating. Be sure the
arrows on the cap line up with the overflow tube.
Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow of coolant through the radiator until the coolant
reaches a pre-set temperature.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise.
A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
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