CHEVROLET CORVETTE 1996 4.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine I
Then, without shutting off the engine, follow these
steps:
1. The automatic
transmission fluid dipstick is behind the
engine oil dipstick,
ne&- the windshield.
The dipstick handle is a round, red loop.
Pull
out the dipstick and wipe it with a clean
rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again. 3.
Check both sides
of the dipstick, and read the lower
level. The fluid level should be in the area marked
“80°F” for a cold check and will move into the
“WARM” area as the temperature increases. When
the fluid
is at normal operating temperature (180°F
to 200”F, 82°C to 93”C), the level must be in the
crosshatched area marked
“ 190°F.’’ See “Automatic
Transmission Fluid Temperature Reading” in the
Index.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way.
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Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
HOT.
(A COLD check is used only as a reference.) If
the fluid level is low, add only enough of the proper
fluid to bring the level up to the
HOT area for a hot
check. It doesn’t take much fluid, generally less than a
pint
(0.5 L). Don’t overfill. We recommend you use only
fluid labeled DEXRON@-111, because fluid with that
label is made especially for your automatic transmission.
Damage caused by fluid other than DEXRON-I11 is not
covered by your new vehicle warranty.
0 After adding fluid, recheck the fluid level as
described under “How to Check.”
When the correct fluid level is obtained, push the
dipstick back in all the way.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual
transmission doesn’t require changing.
How to Check
Because this operation can be difficult, you may
choose to have
this done at your Corvette dealership
Service Department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading
if you check your
transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is
cool enough for you to rest your fingers on the
transmission case.
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Downloaded from www.Manualslib.com manuals search engine Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
the filler plug hole.
3. If the fluid level is good, install the plug and be sure
it is fully seated. If the fluid level is low, add. more
fluid as described in the next steps.
How to Add Fluid
Here’s how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
“Recommended Fluids and Lubricants’’ in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom
of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
Hydraulic Clutch
The clutch linkage in your vehicle is self-adjusting. The
clutch master cylinder reservoir is filled with hydraulic
clutch fluid.
It isn’t a good idea to “top
off’ your clutch fluid. Adding
fluid won’t correct a leak.
A fluid loss in this system could indicate
a problem.
Have the system inspected and repaired.

Downloaded from www.Manualslib.com manuals search engine When to Check and What to Use How To Check and Add Fluid
The clutch master cylinder is under the Powertrain
Control Module (PCM) in the left rear area of the engine
compartment.
To check the fluid, look at the area between the PCM
and the battery.
To add fluid, remove the PCM unit.
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1
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
“Owner Checks and Services” and “Recommended
Fluids and Lubricants” in the Index.
You must loosen and remove the two screws before the
PCM unit will lift out.
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Downloaded from www.Manualslib.com manuals search engine Fluid should be added if the fluid level is at or below the
ADD mark on the reservoir. There are additional
instructions on the reservoir cap.
When returning the PCM to its proper position, make
sure the unit is fully rearward in the bracket prior to
installing the two screws.
Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See “Periodic Maintenance
Inspections” in the Index.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
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Downloaded from www.Manualslib.com manuals search engine What to Use
To add lubricant when the level is low, use Axle
Lubricant (GM
Part No. 12345977) or SAE SOW-90
GL-5 gear lubricant.
To completely refill after draining,
add 4 ounces
(1 18 ml) of Limited-Slip Differential
Lubricant Additive (GM Part
No. 1052358). Then fill to
the bottom
of the filler plug hole with Axle Lubricant
(GM
Part No. 12345977) or SAE SOW-90 GL-5 gear
lubricant.
Engine Coolant
The cooling system in your vehicle is filled with new
DEX-COOL (orange-colored, silicate-free) engine
coolant. This coolant is designed
to remain in your
vehicle for
5 years or 100,000 miles (166 000 km),
whichever occurs first.
The following explains your cooling system and how
to
add coolant when it is low. If you have a problem with
engine overheating or
if you need to add coolant to
your high fill reservoir, see “Engine Overheating”
in the Index.
A 50/50 mixture of water and the proper coolant for
your Corvette will:
0 Give freezing protection down to -34°F (-37°C).
0 Give boiling protection up to 265 OF ( 129 O C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
0 Let the warning lights and gauges work as they should.
NOTICE:
When adding coolant it is important that you use
DEX-COOL (orange-colored, silicate-free)
coolant meeting GM Specification 6277M.
If
silicated coolant is added to the system,
premature engine, heater core or radiator
corrosion may result. In addition, the engine
coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first.
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Downloaded from www.Manualslib.com manuals search engine What to Use
Use a mixture of one-half clean water (preferably
distilled) and one-half
DEX-COOL TM (orange-colored,
silicate-free) antifreeze that meets GM Specification
6277M, which won’t damage aluminum parts. Use
GM Engine Coolant Supplement (sealer) (GM
Part
No. 3634621) with any complete coolant change. If you
use this mixture, you don’t need to add anything else.
Adding only plain water to your cooling system
can be dangerous. Plain
water, or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle’s coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and
you or
others could be burned. Use
a 50/50 mix of clean
water and
DEX-COOL TM (orange-colored.
silicate-free) antifreeze.
NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn’t be covered by your
warranty. Too much water in the
mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
.

Downloaded from www.Manualslib.com manuals search engine Checking Coolant
LOW
COOLANT
When your engine is cold, check the dipstick on the cap
of the coolant recovery tank. The coolant level should
be at COLD, or a little higher. When your engine is
warm, the level on the dipstick should be up to HOT,
or a little higher. If this
light comes on, it
means you’re
low on engine
coolant.
Your Corvette also has a high fill reservoir located at
the right rear
of the engine compartment.
If the recovery tank is very low or empty, also add
coolant to the high fill reservoir.
To add coolant at
the high fill reservoir, see “Engine Overheating” in
the Index.
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Downloaded from www.Manualslib.com manuals search engine Adding Coolant to the Recovery Tank
If you need more coolant, add the proper mix at the
coolant recovery tank, but only when your engine is
cool. If the tank is
very low or empty, also add coolant
to the coolant high fill reservoir. See “Engine
Overheating” in the Index for information.
.JTION:
r
Turning the coolant high fill reservoir pressure cap
when the engine and radiator are hot
can allow
steam and scalding liquids to blow out and burn
you badly. Never
turn the pressure cap -- even a
little
-- when the engine and radiator are hot.
Add coolant mix at the recovery tank, but be careful not
to spill it.
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CAUTION:
You can be burned if you spill coolant on hot
engine
parts. Coolant contains ethylene glycol.
and
it will burn if the engine parts are hot
enough. Don’t spill coolant on a hot engine.
For complete drain, flush and refill of the engine,
contact your Chevrolet dealer or the procedure may be
found in a Chevrolet Corvette Service Manual.
To
purchase a service manual, see “Service and Owner
Publications” in the Index.
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Downloaded from www.Manualslib.com manuals search engine Coolant High Fill Reservoir Cap
NOTICE:
Your coolant high fill reservoir cap is a 15 psi
(105 kPa) pressure-type cap and must be tightly
installed to prevent coolant loss
and possible
engine damage from overheating. Be sure the
arrows on the cap line up with the overflow tube.
Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow of coolant through the radiator until the coolant
reaches a pre-set temperature.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise.
A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
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