service CHEVROLET CORVETTE 2006 6.G Repair Manual

When a tire has been damaged, or if you’ve driven any
distance on a deated EMT, check with an authorized
Goodyear EMT Service Center to determine whether
the tire can be repaired or should be replaced.
To maintain your vehicle’s extended mobility feature,
all replacement tires must be Extended Mobility Tires.
As soon as possible, contact the nearest authorized
GM or Goodyear EMT servicing facility for inspection and
repair or replacement. To locate the nearest GM or
Goodyear EMT servicing facility, call Roadside
Assistance. For phone numbers and Roadside
Assistance details seeRoadside Assistance Program
on page 7-6. You may also contact Goodyear, for the
nearest authorized EMT servicing facility, by calling
1-800-789-9878.
{CAUTION:
Extended mobility tires are constructed
differently than other tires and could explode
during improper service. You or others could
be injured or killed if you attempt to repair,
replace, dismount, or mount a extended
mobility tire. Let only an authorized EMT
Service Center repair, replace, dismount and
mount extended mobility tires.The valve stems on your extended mobility tires have
sensors that are part of the Tire Pressure Monitor
(TPM). SeeTire Pressure Monitor System on page 5-67.
The TPM sensors contain batteries which are designed
to last for 10 years under normal driving conditions.
See your dealer if you ever need to have a wheel
replaced, or if the sensors ever need replacement.
Notice:Using liquid sealants can damage the tire
valves and tire pressure monitor sensors in your
extended mobility tires. This damage would not be
covered by warranty. Don’t use liquid sealants
in your extended mobility tires.
5-63

The Tire and Loading Information Label (tire information
placard) is attached to the vehicle’s b-pillar. This label
shows the size of your vehicle’s original tires and the
correct ination pressure for your vehicle’s tires when
they are cold. SeeLoading Your Vehicle on page 4-33.
Your vehicle’s TPMS can alert you about a low or high
tire pressure condition but it does not replace normal tire
maintenance. SeeInation - Tire Pressure on page 5-64
andWhen It Is Time for New Tires on page 5-69.
The SERVICE TIRE MONITOR message, in the DIC,
is displayed when the TPMS is malfunctioning.
For example, one or more TPMS sensors may be
inoperable or missing. Also, the active handling system
will be affected, seeActive Handling System on
page 4-10. See your dealer for service.
TPMS Sensor Identication Codes
Each TPMS sensor has a unique identication code.
Any time you replace one or more of the TPMS sensors,
the identication codes will need to be matched to the
new tire/wheel position. The sensors are matched, to the
tire/wheel positions, in the following order: driver’s
side front tire, passenger’s side front tire, passenger’s
side rear tire, and driver’s side rear tire using a
TPMS diagnostic tool. See your GM dealer for service.
Federal Communications Commission
(FCC) and Industry and Science
Canada
The Tire Pressure Monitor System (TPMS) operates on
a radio frequency and complies with Part 15 of the
FCC Rules. Operation is subject to the following
two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation.
The Tire Pressure Monitor System (TPMS) operates
on a radio frequency and complies with RSS-210
of Industry and Science Canada. Operation is subject
to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
5-68

Uniform Tire Quality Grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system
developed by the United States National Highway
Traffic Safety Administration (NHTSA), which grades
tires by treadwear, traction, and temperature
performance. This applies only to vehicles sold in the
United States. The grades are molded on the sidewalls
of most passenger car tires. The Uniform Tire Quality
Grading (UTQG) system does not apply to deep
tread, winter-type snow tires, space-saver, or temporary
use spare tires, tires with nominal rim diameters of
10 to 12 inches (25 to 30 cm), or to some
limited-production tires.
While the tires available on General Motors passenger
cars and light trucks may vary with respect to these
grades, they must also conform to federal safety
requirements and additional General Motors Tire
Performance Criteria (TPC) standards.
Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specied government test course.
For example, a tire graded 150 would wear one and
a half (1.5) times as well on the government course as
a tire graded 100. The relative performance of tires
depends upon the actual conditions of their use,
however, and may depart signicantly from the norm
due to variations in driving habits, service practices, and
differences in road characteristics and climate.
Traction – AA, A, B, C
The traction grades, from highest to lowest, are AA, A,
B, and C. Those grades represent the tire’s ability
to stop on wet pavement as measured under controlled
conditions on specied government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance.
Warning:The traction grade assigned to this tire is
based on straight-ahead braking traction tests, and does
not include acceleration, cornering, hydroplaning, or
peak traction characteristics.
5-72

{CAUTION:
Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack, you
could be badly injured or killed. Never get under
a vehicle when it is supported only by a jack.
{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to place
the jack in the proper location before raising
the vehicle.If you ever use a jack to lift your vehicle, follow the
instructions that came with the jack, and be sure to use
the correct lifting points to avoid damaging your vehicle.
Notice:Lifting your vehicle improperly can damage
your vehicle and result in costly repairs not covered
by your warranty. To lift your vehicle properly, follow
the advice in this part.
To help prevent vehicle damage:
Be sure to place a block or pad between the
jack and the vehicle.
Make sure the jack you’re using spans at least
two crossmember ribs.
Lift only in the areas shown in the following
pictures.
For additional information, see your dealer and the
Chevrolet Corvette service manual.
5-77

1. Locate the rear lifting points (A), according to the
illustration shown.
2. Be sure to place a block or pad between the jack
and the vehicle.3. Lift the vehicle with the jack, making sure the jack
spans at least two of the crossmember ribs (B).
For more information, seeDoing Your Own Service
Work on page 5-4.
5-80

If a Tire Goes Flat
Your Corvette has no spare tire, no tire changing
equipment and no place to store a tire.
It’s unusual for a tire to “blow out” while you’re driving,
especially if you maintain your tires properly. SeeTires
on page 5-57. If air goes out of a tire, it’s much more likely
to leak out slowly.
Your vehicle has Extended Mobility Tires (EMT), so you
will not need to stop on the side of the road to change
a at tire. EMT tires can operate effectively with no
air pressure. If you drive on a deated EMT for 25 miles
(80 km) or less and at speeds of 55 mph (90 km/h) or
less, there is a good chance that the tire can be
repaired. Contact the nearest authorized Chevrolet or
Goodyear EMT servicing facility, as soon as possible, to
have the at tire inspected and repaired or replaced.
For more information, seeExtended Mobility Tires
on page 5-62.{CAUTION:
Special tools and procedures are required
to service an Extended Mobility Tire (EMT).
If these special tools and procedures are not
used you or others could be injured and your
vehicle could be damaged. Always be sure the
proper tools and procedures, as described in
the service manual, are used.
To order a service manual, seeService Publications
Ordering Information on page 7-14.
5-81

Finish Damage
Any stone chips, fractures or deep scratches in the
nish should be repaired right away.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer or other service
outlets. Larger areas of nish damage can be corrected
in your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, oor pan,
and exhaust system even though they have corrosion
protection.
At least every spring, ush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being ushed.
Your dealer or an underbody car washing system can
do this for you.
Fiberglass Springs
Notice:If you use acidic or corrosive cleaning
products, engine degreasers or aluminum cleaning
agents on berglass springs, you may damage
the springs. The repairs would not be covered by
your warranty. Use only approved cleaners
when cleaning your vehicle’s berglass springs.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on the vehicle. This damage can
take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the
paint surface.
Although no defect in the paint job causes this, GM will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs rst.
5-90

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in the VIN is the engine code.
This code will help you identify your vehicle’s engine,
specications, and replacement parts.
Service Parts Identication Label
You will nd this label on the inside of the glove box.
It is very helpful if you ever need to order parts. On this
label, you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Do not remove this label from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your vehicle
unless you check with your dealer rst. Some
electrical equipment can damage your vehicle and
the damage wouldn’t be covered by your warranty.
Some add-on electrical equipment can keep other
components from working as they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-52.
5-92

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-8
At Each Fuel Fill............................................6-9
At Least Once a Month...................................6-9
At Least Once a Year.....................................6-9
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-14
Engine Drive Belt Routing..............................6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the Tire and
Loading Information label. SeeLoading Your
Vehicle on page 4-33.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-7for further information.
{CAUTION:
Performing maintenance work on a vehicle
can be dangerous. In trying to do some jobs,
you can be seriously injured. Do your own
maintenance work only if you have the required
know-how and the proper tools and equipment
for the job. If you have any doubt, see your
GM Goodwrench
®dealer to have a qualied
technician do the work.Some maintenance services can be complex. So,
unless you are technically qualied and have the
necessary equipment, you should have your GM
Goodwrench
®dealer do these jobs.
When you go to your GM Goodwrench
®dealer for your
service needs, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM parts.
If you want to purchase service information, seeService
Publications Ordering Information on page 7-14.
Owner Checks and Services on page 6-8tells you what
should be checked, when to check it, and what you can
easily do to help keep your vehicle in good condition.
The proper replacement parts, uids, and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-12andNormal Maintenance Replacement
Parts on page 6-14. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
6-3