roof CHEVROLET DYNASTY 1993 Owner's Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1993, Model line: DYNASTY, Model: CHEVROLET DYNASTY 1993Pages: 2438, PDF Size: 74.98 MB
Page 1071 of 2438

Wiring Diagram
Name Sheet Number
Splice Z1-3 ............... .47, 68, 74, 77, 80, 82, 84
Splice Z1-4 .......... .38, 47, 70, 72, 74, 77, 80, 82, 84
Splice Z1-5 ............................. .155
Splice Z1-6 .....36, 124, 125, 127, 131, 135, 160, 162, 164
Splice Z1-7 .................... .39, 160, 162, 164
Splice Z1-8 ........................... .86, 115
Splice Z1-9 .................. .61, 86, 118, 140, 141
Splice Z1-10 ..............................46
Splice Z1-11 .................. .161, 162, 163, 164
Splice Z1-12 .....52, 54, 56, 63, 69, 71, 73, 75, 78, 81, 83
Splice Z1-13 ............. .90, 124, 125, 147, 162, 164
Splice Z1-14 . . . .91, 127, 131, 135, 143, 149, 152, 158, 165
Splice Z1-15 ........... .67, 88, 91, 112, 127, 131, 135,
149, 152, 155, 158, 165
Splice Z1-16 .....88, 91, 112, 127, 131, 135, 150, 155, 165
Splice Z1-17 ....................... .54, 56, 113
Splice Z1-18 ......................... .162, 164
Splice Z1-19 .............. .70, 72, 73, 74, 75, 77, 78,
80, 81, 82, 83, 84
Splice Z2 .......................... .86, 98, 99
Splice Z2-1 ...............................98
Splice Z2-2 ......................... .36, 39, 43
Splice Z12 ....................... .16, 22, 24, 35
Splice Z13 ............................7,9,35
Splice Z14 ...............................35
Stop Lamps .................... .161, 162, 163, 164
Stop Lamp Switch ......................... .38, 59
Switches A/C Ambient Temp ...................... .56, 114
A/C Cycling Switch ..........................54
A/C Fan Cutout ........................ .56, 114
A/C Defrost ........................... .53, 55
A/C Heater Blower ....................... .53, 55
A/C High Pressure Cutout ................54, 56, 114
A/C Low Pressure .................... .53, 55, 114
ATC Temp Control ......................... .116
Automatic Transmission Park/Neutral Position .........12
Backup Lamp ..............................12
Brake Warning Lamp .........................11
Deck Lid Release ......................... .111
Defrost .............................. .53, 55
Dimmer-Headlamp ..........................66
Door Ajar .......................... .92, 93, 94
Door Jamb ............................ .87, 88
Door Window-Left Front ..................... .157
Door Window-Left Rear ..................... .157
Door Window-Right Front .................... .158
Door Window-Right Rear .................... .158
Engine Oil Pressure .................... .30, 31, 32
Fuel Tank Level Gauge Sending Unit Switch ..........36
Glove Box Lamp .......................... .111
Hazard Flasher .............................60
Headlamp ..............................1,65
Headlamp Dimmer .........................1,66
Heated Rear Window ......................4,148
Heater Bi-Level Control Switch ...................51
Horn ...................................63Wiring Diagram
Name Sheet Number
Ignition ................................4,11
Illuminated Entry ...........................91
Illuminated Visor Vanity Mirror Switch ..............89
Intermittent Wiper ...........................61
Key-in .......................... .104, 107, 109
Left Rear Door Jamb Switch ....................87
Optical Horn .............................1,66
Park Brake ...............................11
Power Door Lock-Left Front ................... .139
Power Door Lock-Right Front ...................140
Power Mirrors ........................ .143, 145
Power Recliner Seat .................... .152, 155
Power Seat ................... .149, 150, 152, 155
Power Steering Switch .................... .19, 25
Seat Belt .................................67
Security Alarm-Hood ................. .128, 132, 136
Seat Memory Selector Switch ...................151
Sliding Roof Position ....................... .147
Stop Lamp w/Speed Control ..................38, 59
Stop Lamp w/o Speed Control ................38, 59
Sunroof ............................... .147
Transmission Range Switch .....................35
Turn Signal ...............................60
Vanity Lamp ..............................89
Vehicle Speed Control ........................37
Throttle Body Fuel Injection (TBI) Ignition System (2.5L) ....................... .14, 15, 16, 17, 18
Automatic Shut Down Relay ....................15
Data Link Connector .........................14
Distributor ...............................17
Engine Coolant Temperature Sensor ..........17, 19, 30
EVAP/Purge Solenoid .........................15
Exhaust Gas Recirculation Solenoid ................14
Heated Oxygen Sensor ........................14
Idle Air Control Motor ........................14
Ignition Coil ...............................15
Injector .................................15
MAP Sensor ..............................18
Powertrain Control Module ...........14, 15, 16, 17, 18
Throttle Position (Sensor) ......................18
Vehicle Speed Sensor ........................17
Throttle Position (Sensors) ..................18, 21, 26
Transmission Controller Connector .................177
Transmission Control Module ................33, 34, 35
Transmission Control System ................33, 34, 35
Back-Up Lamp Relay .........................33
Park/Neutral Position Switch ....................33
Safety Shut Down Relay .......................35
Transmission Control Module ...............33, 34, 35
Transmission Output Speed Sensor ................34
Transmission Range Switch .....................35
Transmission Solenoids and Pressure Switches ........35
Turbine Speed Sensor ........................34
Transmission Output Speed Sensor .................34
Transmission Range Lamp with Electronic Cluster ........85
Transmission Solenoid Connector ..................179
Transmission Solenoids and Pressure Switches ..........35
Ä WIRING DIAGRAMS AC-AY BODY 8W - 321
Page 2157 of 2438

BODY
CONTENTS
page page
AA-VEHICLE BODY COMPONENT SERVICE . . . 11
AC-VEHICLE BODY COMPONENT SERVICE . . . 37
AG-VEHICLE BODY COMPONENT SERVICE . . . 52
AJ-VEHICLE BODY COMPONENT SERVICE . . . 71
AJ/27-VEHICLE CONVERTIBLE BODYCOMPONENT SERVICE ................. 86
AP-VEHICLE BODY COMPONENT SERVICE . . . 97
AP/17-VEHICLE CONVERTIBLE BODY COMPONENT SERVICE ................. 117 AY-VEHICLE BODY COMPONENT SERVICE . . 133
BODY DIAGNOSTIC PROCEDURES .......... 2
GENERAL SERVICE INFORMATION .......... 1
PAINT ................................. 4
POWER SUNROOF ....................... 6
WINDSHIELD ........................... 9
GENERAL SERVICE INFORMATION
VEHICLE IDENTIFICATION
Throughout this group, references to the Chrysler
Corporation vehicle family identification code is used
when describing a procedure that is unique to that
vehicle. Refer to Introduction Group of this manual for
detailed information on vehicle identification. If a
procedure is common to all vehicles covered in this
manual, no reference will be made to a vehicle family
code.
SAFETY PRECAUTIONS AND WARNINGS
WARNING: WHEN SERVICING A VEHICLE EQUIPPED
WITH AIRBAG RESTRAINT SYSTEM, REVIEW ALL
PRECAUTIONS IN GROUP 8M, RESTRAINT SYS-
TEMS. PERSONAL INJURY CAN RESULT. EYE PROTECTION SHOULD BE USED WHEN SER-
VICING GLASS COMPONENTS. PERSONAL INJURY
CAN RESULT. USE A BREATHING FILTER WHEN SPRAYING
PAINT OR SOLVENTS IN A CONFINED AREA. PER-
SONAL INJURY CAN RESULT. AVOID PROLONGED SKIN CONTACT WITH PETRO-
LEUM OR ALCOHOL BASED CLEANING SOLVENTS.
PERSONAL INJURY CAN RESULT. DO NOT VENTURE UNDER A HOISTED VEHICLE
THAT IS NOT PROPERLY SUPPORTED ON SAFETY
STANDS. PERSONAL INJURY CAN RESULT.
CAUTION: When holes must be drilled or punched in
a inner body panel, verify depth of space to the outer
body panel, electrical wiring, or other components.
Damage to vehicle can result. Do not use abrasive chemicals or compounds on
painted surfaces. Damage to finish can result. Do not use harsh alkaline based cleaning solvents
on painted or upholstered surfaces. Damage to finish
or color can result. Do not hammer or pound on plastic trim panel
attaching fasteners when servicing interior trim. Plas-
tic panel can break.
Chrysler Corporation uses many different types of
push-in fasteners to secure the interior and exterior
trim to the body . Most of these fasteners can be reused
to assemble the trim during various repair procedures.
At times a push-in fastener cannot be removed without
damaging the fastener or the component it is holding.
If it is not possible to remove a fastener without
damaging a component or body, cut or brake the
fastener and use a new one when installing the com-
ponent. Never pry or pound on a plastic or press-board
trim component. Using a suitable fork-type prying
device, pry the fastener from the retaining hole behind
the component being removed. When installing, verify
that fastener is aligned with the retaining hole, by
hand, push directly on or over the fastener until it
seats. Apply a low force pull to the panel to verify that
it is secure. When it is necessary to remove components to service
another, it should not be necessary to apply excessive
force or bend a component to remove it. Before damag-
ing a component to be reused, verify there is no hidden
fasteners or captured edges holding the component in.
Often a fastener is hidden by carpeting nap or trim
plugs.
Ä BODY 23 - 1
Page 2162 of 2438

POWER SUNROOF INDEX
page page
Adjustment Bracket ........................ 7
Drain Channel ............................ 7
Drive Cable Locators ....................... 7
Drive Cables ............................. 8
General Information ........................ 6
Glass Panel ............................. 7 Glass Vertical Height Adjustment
.............. 6
Guide Assembly .......................... 8
Motor and Drive Gears ..................... 7
Sunshade ............................... 8
Wind Deflector ........................... 6
GENERAL INFORMATION
All sunroofs are equipped with drain tubes that are
located in the A, B or C-pillars. The drain tubes
must be kept open to prevent water from entering
the passenger compartment.
LUBRICATION
(1) Lubricate cables with Lubriplate or equivalent
when cables are replaced. (2) Periodically clean dirt from guide rail covers.
DRAIN TUBES
² Inspect the drain holes, located in the trough
around the sunroof opening to verify they are clear.
Inspection should be performed at least once a year
or when problems are suspected. If drain hose or
tubes are plugged, use compressed air or blunt flexi-
ble wire to clear them. If tubes cannot be cleared,
they must be repaired.
² The lower ends of the rear drain tubes are located
in the rear quarter panel drop wells. To clear rear
drain tubes, use compressed air or blunt flexible wire
from the lower ends of the tubes.
GLASS VERTICAL HEIGHT ADJUSTMENT
GLASS VERTICAL ADJUSTMENT (FIG. 1)
(1) Open glass to vent position.
(2) Slide upper half of mechanism covers rearward
until clips disengage and separate covers from vehi-
cle. (3) Close glass panel, separately loosen adjusting
bolts and individually adjust the corners of glass. (4) Adjust front of glass panel to 1.0 mm (0.040 in.)
below top surface of roof panel. (5) Adjust rear of glass to 1.0 mm (0.040 in.) above
top surface of roof panel. (6) Secure adjustment bolts and install cover.
WIND DEFLECTOR
WIND DEFLECTOR REMOVAL (FIG. 2)
(1) Open sun roof glass panel.
(2) Remove screws holding wind deflector to sun
roof unit side rail. (3) Separate wind deflector from vehicle.
WIND DEFLECTOR INSTALLATION
Reverse the preceding operation.
WIND DEFLECTOR ADJUSTMENT (FIG. 2)
(1) Open sunroof.
Fig. 1 Glass Adjustment
Fig. 2 Deflector Assembly
23 - 6 BODY Ä
Page 2163 of 2438

(2) position wind deflector so 19 mm (0.75 in.)
above top surface of roof panel and 1 mm (0.040 in.)
rearward of roof panel forward edge. (3) Secure wind deflector to sunroof unit.
GLASS PANEL
GLASS PANEL REMOVAL
(1) Remove wind deflector mechanism covers (Fig.
1). (2) Position glass to vent position.
(3) Position sunshade full rearward.
(4) Loosen nuts holding glass panel to side adjust-
ment brackets. (5) Slide glass panel rearward 12 mm (0.5 in.) and
separate glass from sunroof unit.
GLASS PANEL INSTALLATION
(1) Position glass panel in opening with logo rear-
ward and slide panel forward 12 mm (0.5 in.). (2) Verify that attaching nuts are below top sur-
face of glass adjustment brackets. (3) Close sunroof to center glass panel in roof open-
ing. (4) Tighten center screws to hold adjustment.
(5) Open glass to vent position and tighten nuts to
8N Im (70.8 in-lbs.).
(6) Close glass and check alignment.
(7) Install the mechanism covers.
(8) Adjust wind deflector, if necessary.
ADJUSTMENT BRACKET
ADJUSTMENT BRACKET REMOVAL (FIG. 3)
(1) Remove wind deflector, mechanism covers and
glass panel. (2) Move glass carriage to vent position and re-
move rearward adjustment bolt from adjustment
bracket. (3) Lift rear of adjustment bracket to highest ver-
tical position and disengage front of bracket from
unit.
ADJUSTMENT BRACKET INSTALLATION
Reverse the preceding operation. Adjust glass, and
wind deflector as necessary.
DRAIN CHANNEL
DRAIN CHANNEL REMOVAL
(1) Remove wind deflector mechanism covers and
glass panel. (2) Locate glass carriage to vent position and drain
channel in full forward position. (3) Remove screws holding drain channel to sup-
port frame.
DRAIN CHANNEL INSTALLATION
Reverse the preceding operation.
DRIVE CABLE LOCATORS
DRIVE CABLE LOCATORS REMOVAL (FIG. 4)
(1) Position glass 19 mm (0.75 in.) until rearward
until cable locator is visible. (2) Remove screws holding drive cable locator to
unit. (3) Remove travel limiting micro switch grommet
and disconnect wire connector. (4) Insert a small screwdriver under rear edge of
locator and pry locator from track.
DRIVE CABLE LOCATORS INSTALLATION
Reverse the preceding operation. The small out-
board lip underneath cable locator slips under bottom
slot on guide track. After locator is seated install
screws.
MOTOR AND DRIVE GEARS
MOTOR AND DRIVE GEAR REMOVAL (FIG. 5)
(1) Open sunroof to vent position.
(2) Remove head lining.
Fig. 3 Glass Height Vertical Adjustment
Fig. 4 Removing Cable Drive Locator
Ä BODY 23 - 7
Page 2164 of 2438

(3) Remove bolts holding sunroof motor to motor
bracket. (4) Disconnect wire connector.
(5) Separate motor and drive gear from drive ca-
bles.
MOTOR AND DRIVE GEAR INSTALLATION
(1) Verify that sunroof is in vent position. Push
mechanism forward on both sides to align drive ca-
bles. (2) Engage drive gears onto drive cables.
(3) Install motor and drive gear screws and tighten
to5N Im (44 in-lbs.).
(4) Install head lining.
DRIVE CABLES
DRIVE CABLES REMOVAL (FIG. 6)
(1) Open sunroof to vent position.
(2) Remove head lining, wind deflector, mechanism
covers, glass panel, side glass adjustment brackets,
motor and drive cable locators. (3) Lift cable out of cable retainer and pull for-
ward. Separate cable from assembly.
DRIVE CABLES INSTALLATION
Verify sunroof is in vent position. Push mechanism
forward on both sides to align drive cables. Reverse
the preceding operation.
SUNSHADE
SUNSHADE REMOVAL (FIG. 7)
(1) Remove wind deflector, mechanism covers and
glass panel. (2) Position system to full rearward position.
(3) Slide sunshade panel full forward and release
the front tabs from track assembly. (4) Pull rear retaining clip inboard and lift sun
shade out.
SUNSHADE INSTALLATION
Reverse the preceding operation.
GUIDE ASSEMBLY
GUIDE ASSEMBLY REMOVAL (FIG. 8)
(1) Remove wind deflector, mechanism covers, glass
panel, drain channel, sunshade and drive cable locator
as necessary. (2) Move glass carriage to vent position.
(3) Remove front slide from guide assembly.
(4) Remove screws holding front and center guide
track to unit. (5) Pull cable out of groove for cable end.
(6) Pull guide outward to release from housing.
Separate rear end of guide from clips. Slide guide out of
unit.
Fig. 5 Sunroof Motor and Drive Gear
Fig. 6 Drive Cables
Fig. 7 Sunshade Assembly
23 - 8 BODY Ä
Page 2165 of 2438

GUIDE ASSEMBLY INSTALLATION
(1) Install guide cable into rear of guide assembly.
(2) Install guide assembly at an angle so the rear
portion slips under finger clips at rear of module
housing. (3) Place cable in groove of cable holder.
(4) Install screws in track assembly.
(5) Install locators.
(6) Reverse removal operation.
WINDSHIELD
SAFETY PRECAUTIONS AND WARNINGS
WARNING: DO NOT OPERATE VEHICLE FOR AT
LEAST 24 HOURS AFTER WINDSHIELD INSTALLA-
TION. WINDSHIELD MAY NOT PERFORM PROPERLY
IN THE EVENT OF A COLLISION IF URETHANE AD-
HESIVE IS NOT SUFFICIENTLY CURED. REFER TO
MANUFACTURER OF URETHANE BEING USED FOR
CURING TIME SPECIFICATIONS. WHEN INSTALLING GLASS, DO NOT USE URE-
THANE ADHESIVE AFTER DATE ON PRODUCT HAS
EXPIRED. SAFETY AND QUALITY OF REPAIR
WOULD BE QUESTIONABLE. DO NOT USE URETHANE ADHESIVE OR PRIMER IN
CLOSED WORK AREA, PERSONAL INJURY CAN RE-
SULT. PROTECT SKIN FROM COMING IN CONTACT WITH
URETHANE, PERSONAL INJURY CAN RESULT. WEAR EYE AND HAND PROTECTION WHEN
WORKING WITH GLASS, PERSONAL INJURY CAN
RESULT.
CAUTION: Protect all painted or trimmed surfaces
from coming in contact with urethane or primers,
damage will result. Do not damage painted surfaces when removing
mouldings or cutting urethane around windshield.
It is difficult to salvage a windshield during the
removal operation. The windshield is part of the struc-
tural support for the roof. The urethane bonding used
to secure the windshield to the fence is difficult to cut
or clean from any surface. If the mouldings are set in
urethane, it would also be unlikely they could be
salvaged. Before removing the windshield, check the
availability of the windshield and mouldings from the
parts supplier.
WINDSHIELD REMOVAL
(1) Remove inside rear view mirror.
(2) Remove cowl cover.
(3) Remove windshield mouldings using a suitable
hook tool and trim stick (Fig. 1). (4) Cut urethane bonding from around windshield
using a suitable sharp cold knife. A pneumatic cutting
device can be used if available (Fig. 2). (5) Separate windshield from vehicle.
WINDSHIELD INSTALLATION
CAUTION: Open the left front door glass before
installing windshield to avoid pressurizing the pas-
senger compartment if a door or the trunk lid is
slammed before urethane bonding is cured. Water
leaks can result.
Fig. 8 Guide Assembly
Fig. 1 Windshield Mouldings
Fig. 2 Cut Urethane Around Windshield
Ä BODY 23 - 9
Page 2166 of 2438

Allow the urethane at least 24 hours to cure before
returning the vehicle to use. The windshield fence should be cleaned of old ure-
thane bonding material. Support spacers should be
cleaned and properly installed on weld studs or re-
pair screws at bottom of windshield opening. (1) Place replacement windshield into windshield
opening and position glass in the center of the open-
ing against the support spacers. Mark the glass at
the support spacers with a grease pencil or pieces of
masking tape and ink pen to use as a reference for
installation. Remove replacement windshield from
windshield opening (Fig. 3). (2) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 4). (3) Clean inside of windshield with Mopar Glass
Cleaner and lint-free cloth. (4) Apply clear glass primer 25 mm (1 in.) wide
around perimeter of windshield and wipe with clean/
dry lint-free cloth. (5) Install mouldings on windshield (Fig. 4).
(6) Apply black-out primer 15 mm (.75 in.) wide on
top and sides of windshield and 25 mm (1 in.) on bot-
tom of windshield. Allow at least three minutes dry-
ing time. (7) Position windshield bonding compression spac-
ers on lower fence above the support spacers at the
edge of the windshield opening (Fig. 5). (8) Apply a 10 mm (0.4 in.) bead of urethane
around perimeter of windshield along the inside of
the mouldings. (9) With the aid of a helper, position the wind-
shield over the windshield opening. Align the refer-
ence marks at the bottom of the windshield to the
support spacers. (10) Slowly lower windshield glass to windshield
opening fence. Guide the top moulding into proper
position if necessary. Push windshield inward to
fence spacers at bottom and until top moulding is
flush to roof line (Fig. 6). (11) Clean excess urethane from exterior with Mo- par, Super Clean or equivalent.
(12) Install cowl cover and wipers.
(13) Install inside rear view mirror.
(14) After urethane has cured, water test wind-
shield to verify repair.
Fig. 3 Center Windshield and Mark at Support
Spacers
Fig. 4 Work Surface Set-up and MouldingsInstallation
Fig. 5 Position Urethane Compression Spacers
Fig. 6 Lower Windshield Into Position
23 - 10 BODY Ä
Page 2167 of 2438

AA-VEHICLE BODY COMPONENT SERVICE INDEX
page page
A-Pillar and Roof Rail Mouldings ............. 25
B-Pillar Trim Panel ....................... 25
Body Side Moulding and Applique ............ 24
Cowl Cover ............................. 13
Cowl Panel Trim and Scuff Plates ............ 25
Door Opening Weatherstrips ................ 24
Floor Carpet ............................ 30
Front Center Console ..................... 29
Front Door and Hinge ..................... 15
Front Door Belt Moulding and Weatherstrip ..... 17
Front Door Glass ........................ 17
Front Door Glass Channel and Run Weatherstrip . 18
Front Door Glass Run Lower Channel ......... 18
Front Door Latch ......................... 16
Front Door Side View Mirror ................ 17
Front Door Silencer and Water Shield ......... 15
Front Door Trim Panel .................... 14
Front Door Window Regulator/Manual ......... 18
Front Door Window Regulator/Power .......... 19
Front End Splash Shields .................. 13
Front Fender ............................ 14
Front Power Door Lock Actuator ............. 19
Front Seat Belts ......................... 27
Front Seats ............................. 28
Fuel Fill Door ........................... 36
Grille .................................. 11
Head Lining ............................. 30
Hood and Hinges ........................ 11
Hood Latch and Release Cable .............. 12
Outside Front Door Latch Release Handle ..... 16
Outside Rear Door Latch Release Handle ...... 21 Overhead Console
........................ 30
Quarter Extension Trim Panel ............... 27
Quarter Trim Panel ....................... 27
Rear Deck Filler Panel .................... 31
Rear Door and Hinge ..................... 20
Rear Door Belt Moulding and Weatherstrip ..... 22
Rear Door Glass ......................... 22
Rear Door Glass Run Weatherstrip ........... 22
Rear Door Glass Stationary Glass Module ..... 23
Rear Door Latch ......................... 21
Rear Door Silencer and Water Shield ......... 20
Rear Door Trim Panel ..................... 20
Rear Door Window Regulator/Manual ......... 23
Rear Door Window Regulator/Power .......... 23
Rear Power Door Lock Actuator ............. 22
Rear Seat Belts .......................... 28
Rear Seats ............................. 28
Rear Shelf Trim Panel ..................... 27
Rear Window Glass ...................... 32
Sun Roof Air Deflector .................... 31
Sun Roof Drain Tubes .................... 31
Sun Roof Weatherstrip .................... 31
Trunk Lid .............................. 33
Trunk Lid Hinge ......................... 34
Trunk Lid Latch .......................... 34
Trunk Lid Lock .......................... 34
Trunk Lid Luggage Rack ................... 35
Trunk Lid Torsion Bar ..................... 34
Trunk Lining ............................ 35
Trunk Opening Weatherstrip ................ 35
Vinyl Roof Bonnet ........................ 31
GRILLE
REMOVAL (FIG. 1)
(1) Raise hood to full up position.
(2) Remove hood safety catch release rod retainer
and separate rod from grille. (3) Remove grille end reinforcement attaching
bolts. (4) Remove nuts holding grille to hood.
(5) Separate grille from hood.
INSTALLATION
Reverse the preceding operation.
HOOD AND HINGES
HOOD REMOVAL (FIG. 2)
(1) Raise hood to full up position.
(2) Lift front edge of cowl cover on the right side of
the windshield washer bottle and disconnect the un-
der hood lamp wire connector. (3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install- ing hood, align all marks and secure bolts. The hood
should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers. (4) Remove the top hood to hinge attaching bolts
and loosen the bottom bolts until they can be re-
moved by hand.
Fig. 1 Grille Assembly
Ä AA-BODY 23 - 11
Page 2181 of 2438

WHEEL OPENING AND BODY SIDE MOULDING REMOVAL AND INSTALLATION (FIG. 38)
FRONT FENDER
(1) Remove screws holding wheel opening mould-
ing to front fender. (2) Pry bottom of body side moulding from clip on
front fender using a suitable trim stick. Lift mould-
ing from clip and separate from fender. (3) Replace damaged moulding clip weld studs
with repair screws. Paint bare metal surfaces behind
moulding to avoid rust. (4) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (5) Hook top of body side moulding over clip and
snap bottom of moulding onto clip. (6) Install screws around wheel opening.
DOORS (1) Pry bottom of body side moulding from clips on
door using a suitable trim stick. Lift moulding from
clip and separate from door. (2) Replace damaged moulding clip weld studs
with repair screws. Paint or undercoat bare metal
surfaces behind moulding to avoid rust. (3) Position moulding on door in design location.
(4) Hook top of moulding over clips and snap bot-
tom of moulding onto clips.
QUARTER PANEL (1) Remove screws holding wheel opening mould-
ing to quarter panel. (2) Pry bottom of body side moulding from clip on
quarter panel using a suitable trim stick. Lift moul-
ding from clip and separate from fender. (3) Replace damaged moulding clip weld studs
with repair screws. Paint or undercoat bare metal
surfaces behind moulding to avoid rust. (4) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (5) Hook top of body side moulding over clip and
snap bottom of moulding onto clip. (6) Install screws around wheel opening.
APPLIQUE MOULDING AND RETAINERREMOVAL (FIG. 38)
(1) Remove screws holding applique to rocker
panel from under vehicle. (2) Lift applique upward to separate from retain-
ing channel. (3) Remove pop-rivets holding retainer to rocker
panel using a suitable drill.
APPLIQUE MOULDING AND RETAINER INSTALLATION
(1) Install applique retainer on rocker panel with
pop-rivets. Paint or undercoat bare metal surfaces to
avoid rust. (2) Hook top of applique over retainer channel and
install screws under rocker panel.
COWL PANEL TRIM AND SCUFF PLATES
COWL PANEL AND DOOR OPENING SCUFF PLATE REMOVAL (FIG. 39)
(1) Open front door.
(2) Remove screw holding trim panel to cowl for-
ward of the front door opening. (3) Remove screws holding scuff plate to door sill.
(4) Separate cowl panel trim and scuff plate from
vehicle.
COWL PANEL AND DOOR OPENING SCUFF PLATE INSTALLATION
Reverse the preceding operation.
REAR DOOR OPENING SCUFF PLATEREMOVAL (FIG. 39)
(1) Open rear door.
(2) Remove screws holding scuff plate to door sill.
(3) Separate scuff plate from vehicle.
REAR DOOR OPENING SCUFF PLATEINSTALLATION
Reverse the preceding operation.
A-PILLAR AND ROOF RAIL MOULDINGS
A-PILLAR MOULDING REMOVAL (FIG. 39)
(1) Open front door.
(2) Disengage clips holding A-pillar moulding to
roof rail above door opening. (3) Slide A-pillar moulding upward and pull rear-
ward to separate moulding from A-pillar.
A-PILLAR MOULDING INSTALLATION
Reverse the preceding operation.
REAR DOOR ROOF RAIL MOULDING REMOVAL (FIG. 39)
(1) Open rear door.
(2) Disengage clips holding roof rail moulding to
roof rail above rear door opening. (3) Separate moulding from vehicle.
REAR DOOR ROOF RAIL MOULDINGINSTALLATION
Reverse the preceding operation.
B-PILLAR TRIM PANEL
B-PILLAR TRIM PANEL REMOVAL (FIG. 39)
(1) Remove roof rail mouldings and scuff plates as
necessary. (2) Remove shoulder harness turning loop cover.
Remove bolt holding turning loop to B-pillar.
Ä AA-BODY 23 - 25
Page 2183 of 2438

(3) Remove bolt holding seat belt to floor below
B-pillar. (4) Lift B-pillar trim off door opening sill weather-
strips and push inward. (5) Slide B-pillar trim downward as far as possible
and separate trim from B-pillar.
B-PILLAR TRIM PANEL INSTALLATION
Reverse the preceding operation.
QUARTER TRIM PANEL
REMOVAL (FIG. 39)
(1) Remove roof rail mouldings and scuff plates as
necessary. (2) Remove shoulder harness turning loop cover.
Remove bolt holding turning loop to quarter panel. (3) Remove rear seat cushion, back, and rear bol-
ster. (4) Remove push-in fastener holding quarter trim
to roof rail. (5) Remove screws holding quarter trim panel to
wheelhouse kickup. (6) Pull trim panel forward and separate from ve-
hicle.
INSTALLATION
Reverse the preceding operation.
QUARTER EXTENSION TRIM PANEL
REMOVAL (FIG. 39)
(1) Remove rear seat cushion, back, and rear bol-
ster. (2) Disengage clips holding expansion trim panel
to shelf panel. (3) Separate trim panel from vehicle.
INSTALLATION
Reverse the preceding operation.
REAR SHELF TRIM PANEL
REMOVAL (FIG. 39)
(1) Remove one quarter trim panel.
(2) Remove center high mounted stop lamp cover.
Refer to Group 8L, Lamps for instructions. (3) Disengage frog leg fasteners holding trim to
shelf panel and separate trim from vehicle.
INSTALLATION
Reverse the preceding operation.
FRONT SEAT BELTS
OUTBOARD SHOULDER HARNESS/LAP BELT REMOVAL (FIG. 40)
(1) Remove B-pillar trim panel.
(2) Remove bolt holding seat belt retractor to
B-pillar. (3) Separate retractor from vehicle.
OUTBOARD SHOULDER HARNESS/LAP BELTINSTALLATION
Reverse the preceding operation.
Fig. 39 Interior Mouldings, Panels, and Trim Covers
Ä AA-BODY 23 - 27