seat adjustment CHEVROLET DYNASTY 1993 Owner's Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1993, Model line: DYNASTY, Model: CHEVROLET DYNASTY 1993Pages: 2438, PDF Size: 74.98 MB
Page 2101 of 2438

When rebuilding, reverse the above procedure.
Remove old sealant before applying new seal-
ant. Use MOPAR tAdhesive Sealant on retainer
to seal retainer to case.
BEARING ADJUSTMENT PROCEDURE
GENERAL RULES ON SERVICING BEARINGS
(1) Take extreme care when removing and in stalling
bearing cups and cones. Use only an arbor press for
installation, as a hammer may not properly align the
bearing cup or cone. Burrs or nicks on the bearing seat
will give a false end play reading, while gauging for
proper shims. Improperly seated bearing cup and cones
are subject to low-mileage failure. (2) Bearing cups and cones should be replaced if they
show signs of pitting or heat distress. If distress is seen on either the cup or bearing rollers,
both cup and cone must be replaced. Bearing end play and drag torque specifica-
tions must be maintained to avoid premature
bearing failures. Used (original) bearing may lose up to 50
of the original drag torque after break-in.
All bearing adjustments must be made with no
other component interference or gear inter-
mesh, except the transfer gear bearing. Oil all bearings before checking turning torque.OUTPUT GEAR BEARING
With output gear removed:
(1) Install a 4.50 mm (0.177 inch) gauging shim on
the rear carrier assembly hub, using grease to hold the
shim in place. (2) Install output gear and bearing assembly. Torque
to 271 N Im (200 ft. lbs.).
(3) To measure bearing end play:
Fig. 26 Install Bearing Cup
Fig. 27 Checking Differential End Play
Fig. 28 Tool L-4436 and Torque Wrench
Fig. 29 Checking Differential Bearings Turning Torque
Ä TRANSAXLE 21 - 141
Page 2163 of 2438

(2) position wind deflector so 19 mm (0.75 in.)
above top surface of roof panel and 1 mm (0.040 in.)
rearward of roof panel forward edge. (3) Secure wind deflector to sunroof unit.
GLASS PANEL
GLASS PANEL REMOVAL
(1) Remove wind deflector mechanism covers (Fig.
1). (2) Position glass to vent position.
(3) Position sunshade full rearward.
(4) Loosen nuts holding glass panel to side adjust-
ment brackets. (5) Slide glass panel rearward 12 mm (0.5 in.) and
separate glass from sunroof unit.
GLASS PANEL INSTALLATION
(1) Position glass panel in opening with logo rear-
ward and slide panel forward 12 mm (0.5 in.). (2) Verify that attaching nuts are below top sur-
face of glass adjustment brackets. (3) Close sunroof to center glass panel in roof open-
ing. (4) Tighten center screws to hold adjustment.
(5) Open glass to vent position and tighten nuts to
8N Im (70.8 in-lbs.).
(6) Close glass and check alignment.
(7) Install the mechanism covers.
(8) Adjust wind deflector, if necessary.
ADJUSTMENT BRACKET
ADJUSTMENT BRACKET REMOVAL (FIG. 3)
(1) Remove wind deflector, mechanism covers and
glass panel. (2) Move glass carriage to vent position and re-
move rearward adjustment bolt from adjustment
bracket. (3) Lift rear of adjustment bracket to highest ver-
tical position and disengage front of bracket from
unit.
ADJUSTMENT BRACKET INSTALLATION
Reverse the preceding operation. Adjust glass, and
wind deflector as necessary.
DRAIN CHANNEL
DRAIN CHANNEL REMOVAL
(1) Remove wind deflector mechanism covers and
glass panel. (2) Locate glass carriage to vent position and drain
channel in full forward position. (3) Remove screws holding drain channel to sup-
port frame.
DRAIN CHANNEL INSTALLATION
Reverse the preceding operation.
DRIVE CABLE LOCATORS
DRIVE CABLE LOCATORS REMOVAL (FIG. 4)
(1) Position glass 19 mm (0.75 in.) until rearward
until cable locator is visible. (2) Remove screws holding drive cable locator to
unit. (3) Remove travel limiting micro switch grommet
and disconnect wire connector. (4) Insert a small screwdriver under rear edge of
locator and pry locator from track.
DRIVE CABLE LOCATORS INSTALLATION
Reverse the preceding operation. The small out-
board lip underneath cable locator slips under bottom
slot on guide track. After locator is seated install
screws.
MOTOR AND DRIVE GEARS
MOTOR AND DRIVE GEAR REMOVAL (FIG. 5)
(1) Open sunroof to vent position.
(2) Remove head lining.
Fig. 3 Glass Height Vertical Adjustment
Fig. 4 Removing Cable Drive Locator
Ä BODY 23 - 7
Page 2186 of 2438

INSTALLATION
Reverse the preceding operation. On vehicles with
automatic transaxle, verify gear selector indicator
adjustment before returning vehicle to use.
FLOOR CARPET
REMOVAL (FIG. 46)
(1) Remove cowl trim panels and scuff plates.
(2) Remove front seats and inboard seat belts.
(3) Remove center arm rest and front console.
(4) Remove outboard seat belt lower attaching
bolts. (5) Remove rear seat cushion.
(6) Pull carpet from under B-pillar trim covers.
(7) Fold carpet and remove through front door
opening.
INSTALLATION
Reverse the preceding operation.
OVERHEAD CONSOLE
REMOVAL (FIG. 47)
(1) Remove screws holding overhead console to re-
inforcement bracket. (2) Slide overhead console rearward to separate re-
inforcement bracket retainer tab from console. (3) Lower console from roof and disconnect wire
connectors.
INSTALLATION
Reverse The preceding operation.
HEAD LINING
REMOVAL (FIG. 48)
(1) Disconnect battery negative cable.
(2) Pull dome lamp downward to disengage from
retaining ring in head lining. Separate lens from
lamp body and remove bulb. Separate bulb holder
from lamp body. Remove attaching screw holding re-
taining ring to roof bow. (3) Remove screws holding coat hooks to roof above
rear doors. (4) Remove roof rail and A-pillar mouldings.
(5) Remove screws holding sun visors to roof
header and disconnect wire connector, if equipped.
Remove inboard sun visor hangers. (6) Remove overhead console, if equipped.
(7) Pull front reading lamp downward to disengage
from retaining ring in head lining and disconnect
wire connector. Remove screws holding retaining
ring to roof header. (8) Remove pinch welt holding headlining to sun
roof opening, if equipped. (9) Remove inside rear view mirror from wind-
shield bracket if necessary. (10) Disengage hook and loop fasteners holding
head lining to roof above rear window and slide head
lining forward about 25 mm (1 in.).
Fig. 45 Front Center Console
Fig. 46 Floor Carpet and Silencers
Fig. 47 Overhead Console
23 - 30 AA-BODY Ä
Page 2212 of 2438

mm (0.240 in) gap to front door edge. All surfaces
across gaps should be flush.
DOOR TRIM PANEL
REMOVAL (FIG. 12)
(1) Lower door glass to down position. Disconnect
battery negative cable, if equipped with power win-
dows. (2) Remove window crank screw cover. Remove
screw holding window crank to regulator and sepa-
rate crank from door, if equipped with manual win-
dows. (3) Remove screw holding inside latch release han-
dle bezel to door. Slide bezel forward and remove
from door panel. Disconnect power door lock switch
wire connector, if equipped. (4) Pull power mirror switch outward to disengage
clips holding switch to door panel. Disconnect mirror
switch wire connector, if equipped. (5) Lift upward at rear edge of power window/seat
switch bezel to disengage clips holding bezel to door
panel. Disconnect wire connectors from power win-
dow and power seat switches, if equipped. (6) Remove screw holding trim panel to door from
inside power window switch bezel opening. (7) Pry outward on reflector lens to disengage
clips. Remove screw holding trim panel to door from
behind reflector. (8) Remove hidden screws holding trim panel to
door from carpet area on trim panel. (9) Disengage push-in fasteners holding trim panel
to door at ends and bottom center of trim panel. (10) Lift trim panel from door.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR SILENCER AND WATER SHIELD
REMOVAL (FIG. 13)
(1) Remove front door trim panel.
(2) Remove push-in fasteners holding silencer pad
to door inner panel and separate silencer from door. (3) Pull water shield from adhesive around perim-
eter of door inner panel.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR AND HINGE
The front door hinge is welded to the door and
bolted to the hinge pillar. The door half of the hinge
pivots on a removable hinge pin. The hinge pin is
driven in from the bottom on the top hinge and from
the top on the bottom hinge. All adjustments to the
hinge are performed on the hinge pillar half of the
hinge. If the welded half of the hinge must be bent to
align door, consult an authorized body repair facility.
Fig. 11 Front Fender
Fig. 12 Door Trim Panel
Fig. 13 Front Door Silencer and Water ShieldÐTypical
23 - 56 AG-BODY Ä
Page 2242 of 2438

AJ/27-VEHICLE CONVERTIBLE BODY COMPONENT SERVICE INDEX
page page
Adjustment Procedures .................... 92
Folding Top Cover ....................... 90
Folding Top Headlining .................... 87
Folding Top Storage Sling Well .............. 87
Hydraulic Cylinder ........................ 95
Hydraulic Cylinder Line Seals ............... 95
Hydraulic Pump Assembly .................. 95
Hydraulic Pump Line Seals ................. 95 Hydraulic System Tests
.................... 95
Hydraulic Systems ........................ 95
Quarter Window ......................... 87
Rear Seat Back .......................... 86
Rear Seat Belt Retractors .................. 86
Rear Seat Cushion ....................... 86
Rear Window and Zipper ................... 88
Rear WindowÐWithout Zipper ............... 88
REAR SEAT CUSHION
REMOVAL (FIG. 1)
(1) Using a large flat blade screw driver, pry up-
ward at the retainer loop at each end of the seat
cushion. (2) Disengage retainer loops from retainer cups in
floor pan. (3) Separate seat cushion from vehicle.
INSTALLATION
Reverse the preceding operation.
REAR SEAT BACK
REMOVAL (FIG. 1)
(1) Remove rear seat cushion.
(2) Remove bolts holding rear seat back to floor
pan kick-up. (3) Push seat back downward and disengage hook
retainers at top of back frame. (4) Separate seat back from vehicle.
INSTALLATION
Reverse the preceding operation.
REAR SEAT BELT RETRACTORS
REMOVAL (FIG. 2)
(1) Remove rear seat cushion and back.
(2) Remove bolt holding shoulder belt turning loop
to seat back reinforcement panel. (3) Remove bolts holding rear seat belt retractor to
floor kick-up. (4) Remove bolts holding retractor to quarter panel
reinforcement. (5) Remove bolts holding lap belt to lower quarter
panel reinforcement. (6) Separate seat belt retractor from vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 1 Rear Seat Cushion
Fig. 2 Rear Seat Belts
23 - 86 AJ/27-BODY Ä
Page 2269 of 2438

REAR SEAT BACK INSTALLATION
Reverse the preceding operation.
SEAT BACK BOLSTER CUSHION REMOVAL (FIG. 37)
(1) Remove rear seat cushion and back as neces-
sary. (2) Remove bolts holding outboard seat back bol-
ster to quarter panel. (3) Lift bolster upward to disengage hook retainer
on back of bolster and separate from vehicle.
SEAT BACK BOLSTER CUSHION INSTALLATION
Reverse the preceding operation
FRONT CENTER CONSOLE
REMOVAL (FIG. 38)
(1) Position front seats full forward.
(2) Remove gear selector knob and PRNDL on ve-
hicles with automatic transaxle. Remove illumina-
tion lamp socket and position socket out of the way. (3) Lift gear shift boot adapter from console and
push adapter through opening in console on vehicles
with manual transaxle. (4) Remove bolts holding arm rest riser to floor
bracket. (5) Separate rear console from floor and remove
from vehicle. (6) Position front seats full rearward.
(7) Remove radio bezel from instrument panel. Re-
fer to Group 8E, Instrument Panel. Remove screws
holding console to instrument panel. (8) Remove screws holding forward console to
lower instrument panel rail. (9) Remove screws holding forward console to for-
ward brace. (10) Separate forward console from vehicle.
INSTALLATION
Reverse the preceding operation. Verify PRNDL
adjustment before returning vehicle to use.
FLOOR CARPET
REMOVAL (FIG. 39)
(1) Remove cowl trim panels and scuff plates.
(2) Remove front seats and inboard seat belts.
(3) Remove center arm rest and front console.
(4) Remove outboard seat belt lower attaching
bolts. (5) Remove rear seat cushion.
(6) Pull carpet from under B-pillar trim covers.
(7) Fold carpet and remove through front door
opening.
INSTALLATION
Reverse the preceding operation.
OVERHEAD CONSOLE
REMOVAL (FIG. 40)
(1) Remove screws holding overhead console to re-
inforcement bracket. (2) Slide overhead console rearward to separate re-
inforcement bracket retainer tab from console. (3) Lower console from roof and disconnect wire
connectors.
Fig. 37 Rear Seat Back and Bolster
Fig. 38 Front Center Console
Ä AP-BODY 23 - 113
Page 2273 of 2438

AP/27-VEHICLE CONVERTIBLE BODY COMPONENT SERVICE INDEX
page page
A-Pillar and Windshield Header Weatherstrip . . . 117
Convertible Top Adjustments ............... 131
Convertible Top Header ................... 118
Convertible Top Latch Hooks ............... 131
Door Glass Alignment .................... 131
Door Glass Rear Channel ................. 127
Door Striker Guide ...................... 128
Forward Roof Rail ....................... 121
Fourth Roof Bow and Slat ................. 120
Fourth Roof Bow Slat .................... 132
Front Door Belt Moulding and Weatherstrip .... 127
Front Door Glass ........................ 125
Front Door Stationary Glass and Division Channel ............................. 126
Front Door Stationary Glass Channel Weatherstrip .......................... 126
Front Door Striker Guide Socket ............ 127
Front Seat Belt Retractor .................. 128
General Information ...................... 117
Quarter Glass and Roller Bracket ........... 132
Quarter Panel Belt Moulding ............... 129
Quarter Trim Panel ...................... 128
Rear Roof Rail ......................... 121
Rear Seat Back ......................... 128 Rear Seat Belt Retractor
.................. 129
Rear Tensioner Plate ..................... 132
Rear Window .......................... 122
Roof Linkage ........................... 121
Roof Rail Weatherstrip ................... 118
Roof Rail Weatherstrip Retainer ............. 131
Second Roof Bow and Linkage ............. 119
Sling-Well ............................. 124
Stationary Quarter Glass and Weatherstrip .... 121
Third Roof Bow ......................... 120
Top Cover ............................. 124
Top Frame ............................ 125
Top Header Trim Cover ................... 118
Top Latch ............................. 118
Top Lift Assist Cylinder ................... 122
Top Stack Down-Stop .................... 132
Top Stack Up-Stop ...................... 132
Trunk Hinge Lid ........................ 130
Trunk Lid .............................. 130
Trunk Lid Applique ...................... 130
Trunk Lid Lining ........................ 129
Trunk Opening Weatherstrip ............... 130
Windshield Header Lining ................. 117
Windshield Header Moulding ............... 117
GENERAL INFORMATION
This section will cover components that are unique
to the AP-vehicle convertible. All components that
are common to the AP-vehicle two door hardtop are
covered in the AP-Vehicle Body Components section.
WINDSHIELD HEADER MOULDING
REMOVAL (FIG. 1)
(1) Remove windshield header lining.
(2) Remove nuts holding moulding to windshield
header. (3) Separate windshield header moulding from ve-
hicle.
INSTALLATION
Apply sealing putty around mounting studs on
back of moulding and reverse the removal operation.
WINDSHIELD HEADER LINING
REMOVAL (FIG. 1)
(1) Remove sun visors and inner sun visor hanger
clips. (2) Remove upper A-pillar trim covers.
(3) Remove dome lamp.
(4) Separate header lining from vehicle.
INSTALLATION
Reverse the preceding operation.
A-PILLAR AND WINDSHIELD HEADER
WEATHERSTRIP
REMOVAL (FIG. 2)
(1) Remove upper and lower A-pillar trim covers.
(2) Remove header lining and moulding.
(3) Pull A-pillar door opening weatherstrip from
pinch flange. (4) Pull drip rail weatherstrip from drip rail next
to windshield.
Fig. 1 Windshield Header Moulding
Ä AP/27 CONVERTIBLE 23 - 117