lock CHEVROLET DYNASTY 1993 Service Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1993, Model line: DYNASTY, Model: CHEVROLET DYNASTY 1993Pages: 2438, PDF Size: 74.98 MB
Page 2170 of 2438

FRONT FENDER
REMOVAL (FIG. 9)
(1) Remove front side marker lamp assembly. Re-
fer to Group 8L, Lamps for instructions. (2) Remove front bumper as necessary to gain
clearance to remove front fender. Refer to Front
Bumper Removal paragraph in this section. (3) Remove front wheelhouse splash shield. Refer
to Front Wheelhouse Splash Shield Removal para-
graph of this section. (4) Remove rocker panel moulding as necessary to
clear front fender. Refer to Body Side Moulding and
Applique Removal paragraph in this section. (5) Remove bolts holding bottom front fender at
rear of wheel opening. (6) Remove bolt holding front fender at rear of
wheelhouse. (7) Remove bolt holding front fender at top of front
door opening. (8) Remove bolts holding front fender to front
lower brace and under radiator closure panel. (9) Remove bolts holding front fender to front of
radiator closure panel. (10) Raise hood and support hood on a suitable
holding device. Mark hinge for installation indexing.
Remove lower hood hinge attaching bolts and sepa-
rate hinge from front fender. Refer to Hood Hinge
Removal paragraph in this section. (11) Remove bolts holding front fender to inner
wheelhouse along hood opening. (12) Separate front fender from vehicle.
INSTALLATION
Reverse the preceding operation. Align front fender
to achiev ea4mm (0.160 in) gap to hood edge and 6
mm (0.240 in) gap to front door edge. All surfaces
across gaps should be flush.
FRONT DOOR TRIM PANEL
DOOR TRIM PANEL WITH POWER WINDOWS REMOVAL (FIG. 10)
(1) Move glass to down position.
(2) Disconnect battery negative cable.
(3) Using a suitable prying tool, lift upward at
front of power window switch bezel and disengage be-
zel from clip in door panel. Disconnect wire connector
from back of switch. (4) Remove door latch handle bezel insert. Discon-
nect power door lock switch wire connector, if
equipped. Remove screws holding handle bezel to
trim panel and separate bezel from door. (5) Remove screw holding armrest pull handle to
door through door latch handle bezel opening. (6) Remove hidden screw from in carpet at rear
lower corner of trim panel. (7) Using a suitable trim clip tool, disengage frog
leg clips at the ends and bottom of trim panel. After
all trim clips are loose, push inward at the top of the
trim panel and lift upward to disengage barb fasten-
ers at top of panel. Separate trim from door.
Fig. 7 Front Wheelhouse and Transaxle Splash Shields
Fig. 8 Engine Drive Belt Splash Shield
Fig. 9 Front Fender Assembly
23 - 14 AA-BODY Ä
Page 2171 of 2438

DOOR TRIM PANEL WITH POWER WINDOWS INSTALLATION
Reverse the preceding operation.
DOOR TRIM PANEL WITH MANUAL WINDOWSREMOVAL (FIG. 11)
(1) Open door glass to full down position.
(2) Disconnect battery negative cable.
(3) Remove window crank cap, attaching screw,
and handle. (4) Remove door latch handle bezel insert. Discon-
nect power door lock switch wire connector, if
equipped. Remove screws holding handle bezel to
trim panel and separate bezel from door. (5) Remove screw holding armrest pull handle to
door through door latch handle bezel opening. (6) Remove hidden screw from in carpet at rear
lower corner of trim panel. (7) Using a suitable trim clip tool, disengage frog
leg clips at the ends and bottom of trim panel. After
all trim clips are loose, push inward at the top of the
trim panel and lift upward to disengage barb retain-
ers at top of panel. Separate trim from door.
DOOR TRIM PANEL WITH MANUAL WINDOWS INSTALLATION
Reverse the preceding operation.
FRONT DOOR SILENCER AND WATER SHIELD
REMOVAL (FIG. 12)
(1) Remove front door trim panel.
(2) Remove push-in fasteners holding silencer pad
to door inner panel and separate silencer from door. (3) Pull water shield from adhesive around perim-
eter of door inner panel.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR AND HINGE
The front door hinge is welded to the door and
bolted to the hinge pillar. The door half of the hinge
pivots on a removable hinge pin. The hinge pin is
driven in from the bottom on the top hinge and from
the top on the bottom hinge. All adjustments to the
hinge are performed on the hinge pillar half of the
hinge. If the welded half of the hinge must be bent to
align door, consult an authorized body repair facility.
FRONT DOOR REMOVAL (FIG. 13)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Disconnect all wire connectors and wire har-
ness hold downs inside door and push wire harness
through access hole in front of door into hinge pillar
opening. (3) Open door and support door on a suitable lift-
ing device. (4) Drive bottom hinge pin upward and remove pin
from hinge. (5) Drive top hinge pin downward and remove pin
from hinge.
Fig. 10 Front Door Trim Panel with Power Windows
Fig. 11 Front Door Trim Panel with Manual Windows
Fig. 12 Front Door Silencer and Water Shield
Ä AA-BODY 23 - 15
Page 2172 of 2438

(6) Separate door from vehicle.
FRONT DOOR INSTALLATION
Reverse the preceding operation. The door should
not require re-alignment. If door does need align-
ment, refer to Front Door Hinge Installation para-
graph in this section.
FRONT DOOR HINGE REMOVAL (FIG. 14)
(1) Remove front fender wheelhouse splash shield.
Refer to Front Wheelhouse Splash Shield Removal
paragraph in this section. (2) Support door on a suitable lifting device.
(3) Drive out hinge pin on the effected hinge.
(4) Remove bolts holding hinge to hinge pillar and
separate hinge form vehicle.
FRONT DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
OUTSIDE FRONT DOOR LATCH RELEASE HANDLE
OUTSIDE FRONT DOOR LATCH RELEASE HANDLE REMOVAL (FIG. 14)
(1) Remove front door trim panel, silencer pad, and
water shield. (2) Raise door glass to full up position.
(3) Disconnect security alarm switch and illumi-
nated entry switch from back of outside front door
latch release handle, if equipped. For additional in-
formation refer to Group 8Q, Vehicle Theft Security
System (4) Disconnect lock rod and latch release rod from
door latch assembly. (5) Remove nuts holding outside door latch handle
to retainer bracket and separate bracket from door. (6) Swing lock rod upward, parallel to back of
latch handle, and separate latch handle from door
panel.
OUTSIDE FRONT DOOR LATCH RELEASE
HANDLE INSTALLATION
Reverse the preceding operation.
FRONT DOOR LATCH
REMOVAL (FIG. 15)
(1) Remove front door trim panel, silencer pad and
water shield. (2) Raise door glass to full up position.
(3) Disconnect all actuator rods from door latch as-
sembly. (4) Remove screws holding door latch assembly to
inner door rear panel and separate latch from door.
INSTALLATION
Reverse the preceding operation.
Fig. 13 Front Door Assembly
Fig. 14 Outside Front Door Latch Release Handle
Fig. 15 Front Door Latch Assembly
23 - 16 AA-BODY Ä
Page 2175 of 2438

(2) Raise glass to 25 mm (1 in.) from full up posi-
tion. Using suitable tape, secure door glass to upper
window frame. (3) Remove bolts holding window regulator to in-
ner door panel. (4) Slide roller from window lift channel. Rotate
regulator to bring lift arm through access hole first.
(5) Remove regulator assembly from door.
MANUAL WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
FRONT DOOR WINDOW REGULATOR/POWER
POWER WINDOW REGULATOR REMOVAL(FIG. 22)
(1) Remove trim panel and water shield and con-
nect window switch to wire connector. (2) Raise glass to 25 mm (1 in.) from full up posi-
tion. Using suitable tape, secure door glass to upper
window frame. (3) Disconnect battery negative cable. (4) Remove bolts holding window regulator to in-
ner door panel. (5) Slide roller from window lift channel. Rotate
regulator to bring lift arm through access hole first.
(6) Remove regulator assembly from door.
POWER WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
FRONT POWER DOOR LOCK ACTUATOR
REMOVAL (FIG. 23)
(1) Remove trim panel, silencer pad, and water
shield. (2) Disconnect link rod from door latch.
(3) Remove bolts holding power door lock actuator
to inner door panel and separate actuator from door.
INSTALLATION
Reverse the preceding operation.
Fig. 20 Front Door Lower Channels
Fig. 21 Front Door Window RegulatorÐManual
Fig. 22 Front Door Window RegulatorÐPower
Fig. 23 Front Power Door Lock Actuator
Ä AA-BODY 23 - 19
Page 2178 of 2438

REAR POWER DOOR LOCK ACTUATOR
REMOVAL (FIG. 30)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Raise door glass to full up position.
(3) Remove door speaker, if equipped.
(4) Disconnect actuator rod from door latch assem-
bly. (5) Remove screws holding power lock actuator to
inner door panel and separate from door.
INSTALLATION
Reverse the preceding operation.
REAR DOOR GLASS
REMOVAL (FIG. 31)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Position door glass half way up in door glass
opening. (3) Pull upward firmly at the front upper corner of
glass to disengage lower glass guide from run chan-
nel. (4) Insert door glass removal tool C-4867 between
the glass slide and division run channel retaining lip
at approximately 50 mm (2 in.) down from top rear-
ward corner of glass. Push handle of tool toward
glass to open channel. Pull forward on the glass to
separate the slide from the channel. (5) Position glass inboard of the division channel.
Pivot top of glass rearward between division channel
and inner door panel. (6) Separate regulator lift arm roller from glass lift
channel. Hold regulator lift arm outward and lift
glass upward. (7) Remove door glass through opening at top of
door.
INSTALLATION
(1) Lower door glass into opening at top of door.
(2) Insert window regulator lift arm roller into
glass lift channel. (3) Push top of glass rearward to snap top slide
into division run channel. (4) Push downward at front of glass to snap bottom
slide into channel. (5) Install water shield, silencer pad and trim
panel.
REAR DOOR BELT MOULDING AND
WEATHERSTRIP
BELT MOULDING AND WEATHERSTRIP
REMOVAL (FIG. 32)
(1) Remove trim panel, silencer pad, and water
shield. (2) Remove door glass.
(3) Remove screws holding belt moulding and
weatherstrip to outer door panel and separate moul-
ding from door.
BELT MOULDING AND WEATHERSTRIP INSTALLATION
Reverse the preceding operation.
REAR DOOR GLASS RUN WEATHERSTRIP
REMOVAL (FIG. 33)
(1) Remove door belt moulding and weatherstrip
assembly. (2) Pull door glass run weatherstrip from forward
lower channel and upper door frame back to division
channel.
Fig. 30 Rear Power Lock Actuator
Fig. 31 Rear Door Glass
23 - 22 AA-BODY Ä
Page 2190 of 2438

bottom trunk lid to hinge attaching bolts. Separate
the trunk lid from the vehicle.
INSTALLATION
Reverse the preceding operation.
TRUNK LID HINGE
REMOVAL (FIG. 54)
(1) Remove rear deck filler panel.
(2) Disconnect trunk lid lift torsion bars from
hinges. (3) Mark all attaching bolt, nut, and component lo-
cations with a suitable marking device. Use marks
as a reference when installing hinge. (4) Remove bolts holding trunk lid to hinge.
(5) Remove nuts and bolts holding hinge to closure
panel below rear window glass. (6) Separate hinge from vehicle.
INSTALLATION
Reverse the preceding operation.
TRUNK LID TORSION BAR
REMOVAL (FIG. 54)
(1) Raise and support trunk lid in the full up posi-
tion. (2) Remove trunk lining as necessary to gain ac-
cess to torsion bars. (3) Disengage adjusting end of torsion bar from the
slot in the tension adjustment bracket. (4) Pivot torsion bar out of lift arm swivel.
(5) Disconnect torsion bar from hinge.
INSTALLATION
Reverse the preceding operation.
TRUNK LID LATCH
REMOVAL (FIG. 55)
(1) Raise trunk lid to the full up position.
(2) Remove screws holding trim cover to latch and
separate cover from vehicle. (3) Disconnect remote release cable from latch.
(4) Disconnect trunk lock linkage rod from trunk
latch, on AA-P and D models. (5) Remove bolts holding latch to trunk lid and
separate latch from vehicle.
INSTALLATION
Insert trunk lock chill into latch release driver, on
AA-C models and reverse the preceding operation.
TRUNK LID LOCK
REMOVAL (FIG. 56)
AA-P/D MODELS
(1) Remove trunk lid tail light assembly. Refer to
Group 8L, Lamps for proper procedures. (2) Remove screws holding latch release linkage
cover to trunk lid and separate cover from vehicle. (3) Disconnect linkage rod from lock cylinder lever.
(4) Remove nut holding lock cylinder to trunk lid
and separate lock from vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 53 Trunk Lid
Fig. 54 Trunk Lid Hinge
Fig. 55 Trunk Lid Latch
23 - 34 AA-BODY Ä
Page 2191 of 2438

REMOVAL (FIG. 56)
AA-C MODELS (1) Remove trunk lid tail light assembly. Refer to
Group 8L, Lamps for proper procedures. (2) Remove trunk latch.
(3) Remove bolts holding lock cylinder and chill to
trunk lid and separate the lock from the vehicle.
INSTALLATION
Reverse the preceding operation.
TRUNK OPENING WEATHERSTRIP
REMOVAL(FIG. 57)
(1) Raise trunk lid to the full up position.
(2) Pull the weatherstrip from the pinch flange
around the trunk opening.
INSTALLATION
A new trunk lid opening weatherstrip should be
heated to approximately 38É C (100É F) before install-
ing. The weatherstrip butt splice should be located at
the center rear of trunk opening. Reverse the re-
moval operation. After weatherstrip has been in-
stalled, close trunk lid and allow weatherstrip to
cool. The weatherstrip will form to the trunk lid con-
tour as it cools.
TRUNK LINING
REMOVAL (FIG. 58)
(1) Remove spare tire and emergency jack from the
spare tire well. (2) Remove screws holding trunk lining to tail clo-
sure panel. (3) Remove screws holding trunk lining to inner
quarter panels. (4) Remove push-in fasteners holding lining to rear
seat bulkhead. Remove seat back silencer, if
equipped. (5) Remove push-in fasteners holding rear seat back
carpet covers to floor pan, if equipped with 60/40 rear
seat back. (6) Fold trunk lining inward, away from quarter
panels and remove lining from vehicle.
INSTALLATION
Route the fuel fill door emergency release cable
around rear edge of trunk lining side panel and reverse
the removal operation.
TRUNK LID LUGGAGE RACK
REMOVAL (FIG. 59)
(1) Remove screws holding cross bar to outboard
skid strips. (2) Pry rubber inserts from skid strips.
(3) Remove screws holding skid strips to trunk lid.
Fig. 56 Trunk Lid Lock
Fig. 57 Trunk Opening Weatherstrip
Fig. 58 Trunk Lining
Ä AA-BODY 23 - 35
Page 2194 of 2438

GRILLE AC/C BODY
GRILLE REMOVAL (FIG. 3)
(1) Loosen hidden screws holding grille to grille
opening panel at corners of grille. The screws are
captured in a clearance hole covered by a bracket be-
hind the grille. (2) Pull grille forward from grille opening panel.
GRILLE INSTALLATION
Reverse the preceding operation.
HOOD ORNAMENT AC/C
HOOD ORNAMENT REMOVAL (FIG. 3)
(1) Remove grille.
(2) Locate hood ornament spring under grille open-
ing panel header. (3) Compress hood ornament spring enough to
clear hooks on end of retaining wire. (4) Squeeze retainer wire hooks together and push
hooks inside spring. (5) Rotate spring counterclockwise to separate
spring from retainer. (6) Separate hood ornament from grille opening
panel.
HOOD ORNAMENT INSTALLATION
Reverse the preceding operation.
GRILLE OPENING PANEL AC/C-BODY
For service procedures for headlamp related compo-
nents refer to Group 8L, Lamps.
REMOVAL (FIG. 4)
(1) Remove front bumper.
(2) Remove front end splash shields as necessary to
gain access to behind fenders. (3) Remove nuts holding mouldings to front fend-
ers. (4) Remove bolts holding mouldings to bottom of
grille opening panel and separate mouldings from ve-
hicle. (5) Remove nuts holding grille opening panel to
front fenders. (6) Disconnect concealed headlamp motor wire con-
nector. (7) Disconnect headlamp wire connectors.
(8) Remove bolts holding grille opening panel to
radiator closure panel. (9) Separate grille opening panel from vehicle.
INSTALLATION
Reverse the preceding operation.
HOOD AND HINGES
HOOD REMOVAL (FIG. 5)
(1) Raise hood to full up position.
(2) Disconnect the under hood lamp wire connec-
tor. (3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install-
Fig. 2 Grille Opening PanelÐAC/D Body
Fig. 3 GrilleÐAC/C Body
Fig. 4 Grille Opening PanelÐAC/C Body
23 - 38 AC-BODY Ä
Page 2198 of 2438

(4) Remove bolts holding hinge to hinge pillar and
separate hinge form vehicle.
FRONT DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
OUTSIDE DOOR HANDLE
REMOVAL (FIG. 13)
(1) Remove door trim panel.
(2) Remove silencer pad and water shield as neces-
sary. (3) Raise door glass to up position.
(4) Disconnect illuminated entry wire connector
from outside door handle assembly, if equipped. (5) Disconnect latch release linkage from latch as-
sembly. (6) Disconnect lock cylinder linkage from latch as-
sembly. (7) Remove nuts holding outside handle bracket to
door panel and separate bracket from panel. (8) Position linkage rods parallel to the back of
handle and remove handle assembly from door.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR LATCH
REMOVAL (FIG. 14)
(1) Remove door trim panel.
(2) Remove silencer pad and water shield as neces-
sary. (3) Disconnect linkage rods from door latch assem-
bly. (4) Remove screws holding latch door end frame.
(5) Separate latch from door.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR WINDOW REGULATOR
REMOVAL (FIG. 15 OR 16)
MANUAL OR ELECTRIC
(1) Remove front door trim panel.
(2) Remove silencer pad and water shield.
(3) Remove side view mirror trim cover and door
frame trim moulding.
Fig. 12 Front Door Assembly
Fig. 13 Front Door Handle Assembly
Fig. 14 Front Door Latch Assembly
23 - 42 AC-BODY Ä
Page 2208 of 2438

AG-VEHICLE BODY COMPONENT SERVICE INDEX
page page
A-Pillar and Roof Rail Mouldings ............. 61
Body Side Applique ....................... 60
Body Side Mouldings ...................... 60
Closure Panel Sight Shield ................. 52
Cowl Cover ............................. 54
Door Glass ............................. 58
Door Glass Opening Moulding ............... 59
Door Latch ............................. 57
Door Opening Scuff Plates ................. 61
Door Opening Weatherstrips ................ 60
Door Trim Panel ......................... 56
Floor Carpet ............................ 64
Front Center Console ..................... 64
Front Door and Hinge ..................... 56
Front Door Silencer and Water Shield ......... 56
Front End Splash Shields .................. 54
Front Fender ............................ 55
Front Seat Belts ......................... 61
Front Seats ............................. 63
Fuel Fill Door ........................... 68
Glass Run Weatherstrip ................... 58
Head Lining ............................. 65
Hood and Hinges ........................ 52
Hood Applique .......................... 54
Hood Latch and Release Cable .............. 53
Hood Latch Safety Catch .................. 54
Inside Latch Release Handle ................ 59 Lift Gate
............................... 67
Lift Gate and Fuel Fill Door Release Cables .... 69
Lift Gate Latch and Striker ................. 68
Lift Gate Lock Cylinder .................... 68
Lift Gate Prop Cylinder .................... 67
Lift Gate Spoiler ......................... 67
Lift Gate Trim ........................... 61
Lower Quarter Trim Panel .................. 61
Lower Tail Panel Trim Cover ................ 61
Manual Window Lift Plate and Guide .......... 58
Manual Window Regulator .................. 57
Manual Window Regulator .................. 58
Outside Door Latch Release Handle .......... 58
Overhead Console ........................ 65
Power Door Lock Actuator .................. 59
Power Window Regulator .................. 57
Quarter Glass Module ..................... 66
Quarter Panel Spoiler ..................... 67
Rear Seat Belts .......................... 62
Rear Seats ............................. 63
Rear Window Glass ...................... 65
Roof Seam Molding ....................... 66
Side View Mirror ......................... 59
Sunroof Lift Control ....................... 65
Tail Lamp Closure Panel ................... 69
Upper Quarter Trim Panel .................. 61
CLOSURE PANEL SIGHT SHIELD
REMOVAL (FIG. 1)
(1) Raise hood to open position.
(2) Loosen twist fasteners holding headlamp covers
to fascia. (3) Disengage hook and loop fasteners holding
sight shield to radiator closure panel. (4) Remove push-in fasteners holding sight shield
to bumper fascia. (5) Separate sight shield from vehicle.
INSTALLATION
Reverse the preceding operation.
HOOD AND HINGES
HOOD REMOVAL (FIG. 2)
(1) Raise hood to full up position.
(2) Lift front edge of cowl cover on the right side of
the windshield washer bottle and disconnect the un-
der hood lamp wire connector. (3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install-
ing hood, align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers. (4) Remove the top hood to hinge attaching bolts
and loosen the bottom bolts until they can be re-
moved by hand. (5) With assistance of a helper at the opposite side
of the vehicle to support the hood, remove the bottom
hood to hinge attaching bolts. Separate the hood
from the vehicle.
Fig. 1 Closure Panel Sight Shield
23 - 52 AG-BODY Ä