maintenance CHEVROLET DYNASTY 1993 Workshop Manual

² To set DAY of WEEK, press TIME button. An ar-
row will appear on the display and point to the Day.
Press and hold the SET button to move the day for-
ward or INFO button to move it backward.
² To set DAY of MONTH, press TIME button. The
arrow will point to Date. Press and hold the SET
button to advance the date or INFO button to move
it backwards.
² To set MONTH of YEAR, press TIME button. The
arrow will point to the Month. Press and hold the
SET button to advance the Month forward or INFO
button to move backward. TEMP button, pressing the Temp button will dis-
play:
² The temperature outside the vehicle
² Vehicle direction define by an eight point compass
If Compass has lost calibration or not receiving
good information from the engine compartment node,
an asterisk (*) will flash on the display and the word
calibrate will appear. Refer to Compass Calibration. FUEL BUTTON, WILL DISPLAY:
² Pressing FUEL button the first time will show, the
estimated number of miles that can be driven with
the remaining fuel. The destination to empty indica-
tion will vary every few seconds as the amount of
fuel and fuel efficiency is calculated. This function
can not be reset.
² Pressing the FUEL button second time; will dis-
play the fuel consumed.
²
Pressing the FUEL button third time; will display
the average fuel economy in miles per gallon since last
reset. The display will be updated every 16 seconds.
² Pressing the FUEL button forth time, the current
fuel economy will be displayed. The current fuel
economy will be up updated every two seconds.
² To reset Fuel consumed, press SET button until
the fuel consumed message is displayed and then
within five seconds press SET button.
² To reset AVERAGE FUEL ECONOMY, press the
FUEL button until average fuel economy is displayed
and within five seconds press SET button. TRIP RESET, press FUEL button and wait four
seconds press the SET button twice. This clears all
trip information and the message Trip Reset will be
displayed. This will occur only if a reset function is
currently being displayed. The reset functions:
² Fuel consumed
² Average fuel economy message
INFO button, will active a MONITORED SYS-
TEMS OK message on display if all monitored sys-
tems are operating properly. If a problem is detected,
the appropriate message will be displayed. SET button, will clear the various functions after
they have been displayed. It is used to enter the
clock set or compass variance modes. This button is
also used to reset certain trip computer functions and
the maintenance reminder message.
The EVIC display may be turned off by pressing the
TIME and SET buttons at the same time. Pressing the
buttons a second time will restore the display.
EVIC INFORMATION SOURCES
The EVIC monitors information provided by the
body controller, engine compartment node and pow-
ertrain control module. Refer to Body Diagnostic Test
Procedure Manual for test procedures. The Body Controller is a micro-controller unit
which, informs the EVIC overhead console via the
CCD bus of:
² Time of day
² Day of week
² Day of month
² Month of year
² Fuel range
² Fuel consumed
² Fuel efficiency
² Warning messages as noted in Fig. 2
The Engine Compartment Node is a microcomputer
controlled unit which, informs the EVIC overhead
console via the CCD bus of:
² Outside temperature
² Compass direction
THE FOLLOWING ARE WARNING MESSAGES:
² Low brake fluid
² Low coolant level
² Low engine oil level
The powertrain control module is a microcomputer
controlled unit which, informs the EVIC overhead con-
sole via the CCD bus of the following warning messages:
² Engine temperature high
² Voltage improper
Fig. 2 EVIC Messages and Sensors
Ä OVERHEAD CONSOLE 8C - 7

VISUAL MESSAGES
Following are the visual messages and the condi-
tions under which, the messages will be given:
² Keys in ignition
² Exterior lamps on
These messages will appear if the conditions are
present and the driver's door is open while the igni-
tion switch is in the OFF, LOCK, or ACC positions.
A tone will sound until the condition is corrected or
the door is closed.
² Passenger door ajar
² Driver door ajar
² Trunk ajar
² Park brake engaged
² Right rear door ajar
² Left rear door ajar
These messages will appear if a condition is de-
tected after the vehicle is in motion. When the con-
dition is corrected, a short tone will sound to
acknowledge the action. LOW OIL PRESSURE
If this message is displayed while the vehicle is at
cruising speeds, immediate attention is required. If
this message appears at idle speed, increase the idle
speed and the message should go off. If the message
remains on, immediate attention is required. ENGINE TEMP CRITICAL
This message appears when a sensor has determined
that the engine coolant is overheating. If this message
comes on and stays on, immediate action is required.
COOLANT LEVEL LOW
LOW FUEL LEVEL
LOW BRAKE FLUID
WASHER FLUID LOW
These messages will appear if a continuous warn-
ing condition is detected while the engine is running.
Inspection is required. To clear this message from
the display, after the condition is corrected, the igni-
tion switch must be turned OFF. CHECK TRANS
This message will appear if a continuous warning
condition is detected while the engine is running. Im-
mediate attention is recommended. To clear this mes-
sage from the display, after the condition has been
corrected, the ignition switch must be turned OFF. VOLTAGE IMPROPER
This message will appear if a continuous warning
condition is detected. Immediate attention is re-
quired. To clear this message from the display, after
the condition has been corrected, the ignition switch
must be turned OFF. TURN SIGNAL ON
This message will appear if the turn signal is left
on while vehicle speed is over 15 mph and the vehi-
cle has traveled over one-half mile. FASTEN SEAT BELTS An intermittent chime tone will sound for several
seconds if the seat belt is not fastened. CHK ENGINE OIL LEVEL
If this message is delivered, a check of the engine
oil dipstick is suggested. To clear this message, after
the condition is corrected, the ignition switch must
be turned OFF. HEADLAMP OUT
BRAKE LAMP OUT
TAIL LAMP OUT
These conditions are monitored only when the lamps
are on. The message will remain, even after the lamp is
replaced, until the lamp is turned on and operates.
SERVICE REMINDER
The maintenance reminder statement is programmed
to provide general information only. Refer to Group 0,
Lubrication & Maintenance for specific vehicle require-
ments.
The service reminder message is displayed at 7,500
miles or 12 months intervals, which ever comes first. MONITORED SYSTEMS OK
If there is no warning condition to report, the mes-
sage Monitored Systems OK is displayed (Fig. 2).
AUTOMATIC CALIBRATION SET PROCEDURE
The engine compartment node will continuously
and automatically recalibrate the compass under nor-
mal driving conditions. As long as the vehicle is
turning, the engine compartment node will record
new compass data. This new data will be used to
recalibrate the compass at a rate of at least once per
full (360 degree) turn of the vehicle. Automatic cali-
bration does not require operator interface.
MANUAL CALIBRATION SET PROCEDURE
Manual compass calibration has been replaced by
automatic calibration set procedure. The manual cal-
ibration set procedure is available, but no longer
serves any useful purpose.
EVIC SELF CHECK DIAGNOSTICS
Ignition switch ON, the EVIC not displaying any
message, may imply a system failure and not an
EVIC failure. Turn the ignition OFF, close all vehi-
cle doors and wait at least 60 seconds before begin-
ning test. Turn ignition switch to the ON position.
Pressing the TEMP, FUEL and INFO buttons at the
same time shall provide the visual message MOD-
ULE SELF CHECK for two seconds. Following at
two second interval there will be messages:
² E2-0 SELF CHECK
² E3-0 SELF CHECK
² END OF SELF CHECK
Showing the microcomputer is working properly.
When the self check mode and message shows:
² E2-1
² E3-2
This would show a fault exists in the EVIC's micro-
computer and the EVIC should be replaced (Fig. 3).
8C - 8 OVERHEAD CONSOLE Ä

dition exists. These messages are displayed on the
center of the instrument panel.For complete EVIC operating instructions, refer to
the Owners Manual provided with the vehicle.
EVIC BUTTON FUNCTIONS
TIME button will display:
² Time of day
² Day of week
² Day of month
² Month of year
² To set HOURS, press TIME button and within four
seconds press the SET button. An arrow will appear
on the display and point to the hours. Press and hold
the SET button to advance the hours or INFO button
to set back the hours.
² To set MINUTES, press TIME button. The arrow
will point to the minutes. Press and hold the SET
button to advance the minutes or INFO button to set
back the minutes.
² To set DAY of WEEK, press TIME button. An ar-
row will appear on the display and point to the Day.
Press and hold the SET button to move the day for-
ward or INFO button to move it backward.
² To set DAY of MONTH, press TIME button. The
arrow will point to Date. Press and hold the SET
button to advance the date or INFO button to move
it backwards.
² To set MONTH of YEAR, press TIME button. The
arrow will point to the Month. Press and hold the
SET button to advance the Month forward or INFO
button to move backward. TEMP button, pressing the Temp button will dis-
play:
² The temperature outside the vehicle
² Vehicle direction define by an eight point compass
If Compass has lost calibration or not receiving
good information from the engine compartment node,
an asterisk (*) will flash on the display and the word
calibrate will appear. Refer to Compass Calibration. FUEL BUTTON, WILL DISPLAY:
² Pressing FUEL button the first time will show, the
estimated number of miles that can be driven with
the remaining fuel. The destination to empty indica-
tion will vary every few seconds as the amount of
fuel and fuel efficiency is calculated. This function
can not be reset.
² Pressing the FUEL button second time; will dis-
play the fuel consumed.
² Pressing the FUEL button third time; will display
the average fuel economy in miles per gallon since
last reset. The display will be updated every 16 sec-
onds.
² Pressing the FUEL button forth time, the current
fuel economy will be displayed. The current fuel
economy will be up updated every two seconds. ²
To reset Fuel consumed, press SET button until
the fuel consumed message is displayed and then
within five seconds press SET button.
² To reset AVERAGE FUEL ECONOMY, press the
FUEL button until average fuel economy is displayed
and within five seconds press SET button. TRIP RESET, press FUEL button and wait four
seconds press the SET button twice. This clears all
trip information and the message Trip Reset will be
displayed. This will occur only if a reset function is
currently being displayed. The reset functions:
² Fuel consumed
² Average fuel economy message
INFO button, will active a MONITORED SYS-
TEMS OK message on display if all monitored sys-
tems are operating properly. If a problem is detected,
the appropriate message will be displayed. SET button, will clear the various functions after
they have been displayed. It is used to enter the
clock set or compass variance modes. This button is
also used to reset certain trip computer functions and
the maintenance reminder message. The EVIC display may be turned off by pressing
the TIME and SET buttons at the same time. Press-
ing the buttons a second time will restore the dis-
play.
EVIC INFORMATION SOURCES
The EVIC monitors information provided by the
body controller, engine compartment node and pow-
ertrain control module. Refer to Body Diagnostic Test
Procedure Manual for test procedures. The Body Controller is a micro-controller unit
which, informs the EVIC via the CCD bus of:
² Time of day
² Day of week
² Day of month
² Month of year
² Fuel range
² Fuel consumed
² Fuel efficiency
² Warning messages as noted in Fig. 3.
The Engine Compartment Node is a microcomputer
controlled unit which, informs the EVIC via the CCD
bus of:
² Outside temperature
² Compass direction
THE FOLLOWING ARE WARNING MESSAGES:
² Low brake fluid
² Low coolant level
² Low engine oil level
The powertrain control module is a microcomputer
controlled unit which, informs the EVIC via the CCD
bus of the following warning messages:
² Engine temperature high
² Voltage improper
8C - 14 OVERHEAD CONSOLE Ä

VISUAL MESSAGES
Following are the visual messages and the condi-
tions under which, the messages will be given:
² Keys in ignition
² Exterior lamps on
These messages will appear if the conditions are
present and the driver's door is open while the igni-
tion switch is in the OFF, LOCK, or ACC positions.
A tone will sound until the condition is corrected or
the door is closed.
² Passenger door ajar
² Driver door ajar
² Trunk ajar
² Park brake engaged
² Right rear door ajar
² Left rear door ajar
These messages will appear if a condition is de-
tected after the vehicle is in motion. When the con-
dition is corrected, a short tone will sound to
acknowledge the action. LOW OIL PRESSURE
If this message is displayed while the vehicle is at
cruising speeds, immediate attention is required. If
this message appears at idle speed, increase the idle
speed and the message should go off. If the message
remains on, immediate attention is required. ENGINE TEMP CRITICAL
This message appears when a sensor has deter-
mined that the engine coolant is overheating. If this
message comes on and stays on, immediate action is
required. COOLANT LEVEL LOW
LOW FUEL LEVEL
LOW BRAKE FLUID WASHER FLUID LOW
These messages will appear if a continuous warn-
ing condition is detected while the engine is running.
Inspection is required. To clear this message from
the display, after the condition is corrected, the igni-
tion switch must be turned OFF. CHECK TRANS
This message will appear if a continuous warning
condition is detected while the engine is running. Im-
mediate attention is recommended. To clear this mes-
sage from the display, after the condition has been
corrected, the ignition switch must be turned OFF. VOLTAGE IMPROPER
This message will appear if a continuous warning
condition is detected. Immediate attention is re-
quired. To clear this message from the display, after
the condition has been corrected, the ignition switch
must be turned OFF. TURN SIGNAL ON
This message will appear if the turn signal is left
on while vehicle speed is over 15 mph and the vehi-
cle has traveled over one-half mile. FASTEN SEAT BELTS
An intermittent chime tone will sound for several
seconds if the seat belt is not fastened. CHK ENGINE OIL LEVEL
If this message is delivered, a check of the engine
oil dipstick is suggested. To clear this message, after
the condition is corrected, the ignition switch must
be turned OFF. HEADLAMP OUT
BRAKE LAMP OUT
TAIL LAMP OUT
These conditions are monitored only when the
lamps are on. The message will remain, even after
the lamp is replaced, until the lamp is turned on and
operates. SERVICE REMINDER
The maintenance reminder statement is pro-
grammed to provide general information only. Refer
to Group 0, Lubrication & Maintenance for specific
vehicle requirements. The service reminder message is displayed at 7,500
miles or 12 months intervals, which ever comes first. MONITORED SYSTEMS OK
If there is no warning condition to report, the mes-
sage Monitored Systems OK is displayed (Fig. 3).
ENGINE COMPARTMENT NODE (ECN)
The Engine Compartment Node is a microcomputer
controlled unit which, informs the Electronic Vehicle
Information Center (EVIC) via the CCD bus of:
² Outside temperature
² Compass direction
and the following warning messages:
² Low Brake Fluid
² Low Coolant Level
² Low Engine Oil Level
Fig. 3 EVIC Messages and Sensors
Ä OVERHEAD CONSOLE 8C - 15

IGNITION SYSTEMS
CONTENTS
page page
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐDIAGNOSTIC PROCEDURES
..... 11
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNI- TION SYSTEMSÐSERVICE PROCEDURES . 14
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNI- TION SYSTEMSÐSYSTEM OPERATION .... 1
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐDIAGNOSTIC PROCEDURES
.... 35
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐSYSTEM OPERATION ......... 24
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMSÐSERVICE PROCEDURES ...... 39
IGNITION SWITCH ...................... 45
SPECIFICATIONS ....................... 47
GENERAL INFORMATION
Throughout this group, references are made to par-
ticular vehicles by letter designation. A chart ex-
plaining the designations appears in the Introduction
Section of this manual.
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSYSTEM OPERATION
INDEX
page page
Auto Shutdown (ASD) Relay and Fuel Pump Relay . 8
Coolant Temperature Sensor ................. 7
Distributor Cap ........................... 1
Distributor Pick-UpÐ3.0L Engine .............. 7
Distributor Pick-UpÐPCM Input ............... 6
General Information ........................ 1 Ignition Coil
.............................. 9
Manifold Absolute Pressure (MAP) Sensor ...... 8
Powertrain Control Module (PCM) ............. 6
Rotor .................................. 2
Spark Plug Cables ........................ 2
Spark Plugs ............................. 3
GENERAL INFORMATION
This section describes the ignition systems of the
2.2L TBI, 2.5L TBI, 2.5L MPI (flexible fuel AA-body)
and 3.0L engines. The Fuel Injection sections of Group 14 explain On
Board Diagnostics. Group 0, Lubrication and Maintenance, contains
general maintenance information for ignition related
items. The Owner's Manual also contains mainte-
nance information.
DISTRIBUTOR CAP
Remove the distributor cap and inspect the inside
for flash over, cracking of carbon button, lack of
spring tension on carbon button, cracking of cap, and
burned, worn terminals (Fig. 1). Also check for bro-
ken distributor cap towers. If any of these conditions
are present the distributor cap and/or cables should
be replaced. When replacing the distributor cap, transfer cables
from the original cap to the new cap one at a time.
Ensure each cable is installed into the corresponding tower of the new cap. Fully seat the wires into the
towers. If necessary, refer to the appropriate engine
firing order diagram (Fig. 2 or Fig. 3).
Fig. 1 Distributor Cap Inspection
Ä
IGNITION SYSTEMS 8D - 1

2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐSYSTEM OPERATION INDEX
page page
Auto Shutdown (ASD) Relay and Fuel Pump Relay ................................ 32
Camshaft Position Sensor .................. 28
Coolant Temperature Sensor ................ 32
Crankshaft Position Sensor ................. 29
General Information ....................... 24 Ignition Coil
............................. 31
Knock SensorÐTurbo III Engine ............. 32
Manifold Absolute Pressure (MAP) Sensor ..... 32
Powertrain Control Module (PCM) ............ 24
Spark Plug Cables ....................... 25
Spark Plugs ............................ 26
GENERAL INFORMATION
This section describes the ignition systems for 2.2L
Turbo III, 3.3L and 3.8L engines. The Fuel Injection sections of Group 14 describe On
Board Diagnostics. Group 0, Lubrication and Maintenance, contains
general maintenance information for ignition related
items. The Owner's Manual also contains maintenance
information. 2.2L Turbo III, 3.3L and 3.8L engines uses a
fixed ignition timing system. Basic ignition tim-
ing is not adjustable. All spark advance is deter-
mined by the powertrain control module (PCM). The ignition system does not use a distributor. The
system is referred to as the Direct Ignition System. The
system's three main components are the coil pack,
crankshaft position sensor, and camshaft position sen-
sor. The crankshaft and camshaft sensors are hall
effect devices. The camshaft position and crankshaft position sen-
sors generate pulses that are the inputs sent to the
PCM. The PCM interprets crankshaft and camshaft
position from these sensors. The PCM uses crankshaft
position sensor input to determine ignition timing. The
PCM determines injector sequence from the camshaft
position sensor. The camshaft position sensor determines when a
slot in the camshaft gear passes beneath it (Fig. 1 or
Fig. 2). The crankshaft position sensor determines
when a window in the drive plate passes under it
(Fig. 3 or Fig. 4). When metal aligns with the sensor,
voltage goes low (less than 0.5 volts). When a notch
aligns with the sensor, voltage spikes high (5.0
volts). As a group of notches pass under the sensor,
the voltage switches from low (metal) to high (notch)
then back to low.
FIRING ORDER
The firing order of the 2.2L Turbo III engine direct
ignition system is 1-3-4-2 (Fig. 5). The firing order of
the 3.3L and 3.8L engines direct ignition system is
1-2-3-4-5-6 (Fig. 6).
POWERTRAIN CONTROL MODULE (PCM)
The ignition system is regulated by the powertrain
control module (PCM) (Fig. 7). The PCM supplies
battery voltage to the ignition coil through the Auto
Shutdown (ASD) Relay. The PCM also controls
ground circuit for the ignition coil. By switching the
ground path for the coil on and off, the PCM adjusts
ignition timing to meet changing engine operating
conditions.
Fig. 37 Manifold Absolute Pressure (MAP) SensorÐ3.0L Engine
8D - 24 IGNITION SYSTEMS Ä

RESTRAINT SYSTEMS
CONTENTS
page page
AIR BAG MODULE ....................... 4
AIR BAG SERVICE AND TEST PROCEDURES . 1
AIR BAG SYSTEM CHECK ................. 3
AIR BAG SYSTEM DIAGNOSTIC MODULE (ASDM) .............................. 5
CLOCKSPRING .......................... 6
CLOCKSPRING CENTERING PROCEDURE .... 6 GENERAL INFORMATION
.................. 1
LEFT FRONT IMPACT SENSOR ............. 4
RIGHT FRONT IMPACT SENSOR ........... 5
SCHEDULED MAINTENANCE INSPECTION .... 3
STEERING COLUMN SWITCHES ............ 7
STEERING WHEEL ....................... 7
AIR BAG SERVICE AND TEST PROCEDURES
WARNING: THIS SYSTEM IS A SENSITIVE, COM-
PLEX ELECTRO-MECHANICAL UNIT. BEFORE AT-
TEMPTING TO DIAGNOSE, REMOVE OR INSTALL
THE AIR BAG SYSTEM COMPONENTS, YOU MUST
FIRST DISCONNECT AND ISOLATE THE NEGATIVE
(GROUND) BATTERY CABLE. FAILURE TO DO SO
COULD RESULT IN ACCIDENTAL DEPLOYMENT
AND POSSIBLE PERSONAL INJURY. WHEN AN UNDEPLOYED AIR BAG ASSEMBLY
IS TO BE REMOVED FROM THE STEERING
WHEEL, DISCONNECT BATTERY GROUND CA-
BLE AND ISOLATE. ALLOW SYSTEM CAPACI-
TOR TO DISCHARGE FOR TWO MINUTES THEN
BEGIN AIR BAG SYSTEM COMPONENT RE-
MOVAL. Vehicles equipped with a Air Bag System must be
inspected every three years or 30,000 miles / 48,000
Km. To inspect system use Passive Restraint System
Diagnostic Procedures Manual. If the Air Bag Module Assembly is defective and
non-deployed, refer to Chrysler Motors current re-
turn list for proper handling procedures.
WARNING: REPLACE AIR BAG SYSTEM COMPO-
NENTS WITH CHRYSLER MOPAR TSPECIFIED RE-
PLACEMENT PARTS. SUBSTITUTE PARTS MAY
VISUALLY APPEAR INTERCHANGEABLE, BUT IN-
TERNAL DIFFERENCES MAY RESULT IN INFERIOR
OCCUPANT PROTECTION.
THE FASTENERS, SCREWS, AND BOLTS, ORIG-
INALLY USED FOR THE AIR BAG COMPO-
NENTS, HAVE SPECIAL COATINGS AND ARE
SPECIFICALLY DESIGNED FOR THE AIR BAG
SYSTEM. THEY MUST NEVER BE REPLACED
WITH ANY SUBSTITUTES. ANYTIME A NEW
FASTENER IS NEEDED, REPLACE WITH THE CORRECT FASTENERS PROVIDED IN THE SER-
VICE PACKAGE OR FASTENERS LISTED IN THE
PARTS BOOKS.
GENERAL INFORMATION
AIR BAG MODULE
The air bag module is the most visible part of the
system (Fig 1). It contains the air bag cushion and
its supporting components. The air bag module con-
tains a housing to which the cushion and inflator are
attached and sealed.
The inflator assembly is mounted to the back of the
module housing. When supplied with the proper elec-
trical signal the inflator assembly will produce a gas
and discharges it directly into the cushion. A protec-
tive cover is fitted to the front of the air bag module
and forms a decorative cover in the center of the
steering wheel. The air bag module is mounted di-
rectly to the steering wheel.
Fig. 1 Air Bag Passive Restraint System
Ä RESTRAINT SYSTEMS 8M - 1

SERVICE OF DEPLOYED AIR BAG MODULE
After an air bag has been deployed, the air bag
module and clockspring must be replaced because
they cannot be reused. Other air bag system compo-
nents are replaced if damaged.
SCHEDULED MAINTENANCE INSPECTION
Vehicles equipped with a Air Bag System must be
inspected every three years or 30,000 miles / 48,000
Km. The following items should be inspected. (1) Inspect components for damage or deteriora-
tion. (a) If the air bag module housing shows signs of
physical damage or abuse, replace the module. (b) Check that both front impact sensors are
properly installed to the upper crossmember of the
radiator closure panel. Repair as required.
(2) Check the air bag warning lamp for proper op-
eration as follows: (a) Turn ignition switch to the ON position, the
air bag warning lamp should light. If not, test the system using the DRB II and Passive Restraint
System Diagnostic Procedures Manual. Repair as
required.
(b) The air bag warning lamp lights, but fails to go
out after ten seconds. Test the system using the DRB
II and Passive Restraint System Diagnostic Proce-
dures Manual. Repair as required. (c) Erasing of fault codes is not required.
AIR BAG SYSTEM CHECK
WARNING: BEFORE BEGINNING ANY AIR BAG SYS-
TEM CHECK PROCEDURES, REMOVE AND ISOLATE
THE BATTERY NEGATIVE (-) CABLE (GROUND)
FROM THE VEHICLE BATTERY. THIS IS THE ONLY
SURE WAY TO DISABLE THE AIR BAG SYSTEM.
FAILURE TO DO THIS COULD RESULT IN ACCIDEN-
TAL AIR BAG DEPLOYMENT AND POSSIBLE PER-
SONAL INJURY.
WHEN AN UNDEPLOYED AIR BAG ASSEMBLY IS
TO BE REMOVED FROM THE STEERING WHEEL,
DISCONNECT BATTERY GROUND CABLE AND
ISOLATE. ALLOW SYSTEM CAPACITOR TO DIS-
CHARGE FOR TWO MINUTES, THEN BEGIN AIR
BAG REMOVAL. (1) Disconnect the battery negative cable and iso-
late. (2) Remove forward console or cover as necessary.
(3) Connect DRB II to ASDM diagnostic 6-way con-
nector, located at right side of module. (4) Turn the ignition key to ON position. Exit vehicle
with DRB II. Use the latest version of the proper
cartridge. (5) After checking that no one is inside the vehicle,
connect the negative battery cable. (6) Using the DRB II, read and record active fault
data. (7) Read and record any stored faults.
(8) Refer to the Passive Restraint Diagnostic Test
Manual if any faults are found in steps 6 and 7. (9) Erase stored faults if there are no active fault
codes. If problems remain, fault codes will not erase. (10) With the ignition key in the ON position, make
sure no one is in the vehicle. (11) From the passenger side of vehicle, turn the
ignition key to OFF then ON and observe the instru-
ment cluster air bag lamp. It should go on for 6 to 8
seconds, then go out; indicating system is functioning
normally. If air bag warning lamp either fails to light,
blinks on and off or goes on and stays on, there is
a system malfunction. Refer to the Passive Re-
straint Diagnostic Test Manual to diagnose the
problem.
Fig. 3 Seal the Air Bag Exhaust Vents
Fig. 4 Vacuum Heater and A/C Outlets
Ä RESTRAINT SYSTEMS 8M - 3

switch connector and motor assembly. If wiring
checks good replace motor assembly.(4) To check the rear motor, connect a jumper wire
between cavity number 3 and cavity number 4. Con-
nect a second jumper wire between cavity number 6
and cavity number 13. If the motor does not operate,
reverse the jumpers, 3 to 13 and 6 to 4. If the motor
still does not operate check the wiring between
switch connector and motor assembly. If wiring
checks good replace motor assembly. (5) If all motors and the seat operate properly, per-
form Switch Test.
SWITCH TEST
To check the switch, remove the switch from its
mounting position. Using an ohmmeter, perform
switch continuity test (Fig. 5, 6 and 7). If there is no
continuity at any one of the switch positions, replace
the switch.
SEAT ASSEMBLY
REMOVAL
(1) Remove plastic covers.
(2) Remove adjuster attaching bolts and nuts from
floor pan. Move adjuster as required for access. (3) Disconnect battery negative cable.
(4) Disconnect wiring harness power lead at car-
pet. (5) Remove seat assembly from vehicle.
INSTALLATION
(1) Position seat assembly in vehicle.
(2) Connect wiring harness.
(3) Install and tighten mounting bolts and nuts to
28 N Im (250 in. lbs.) torque.
(4) Connect battery negative cable and check seat
operation. (5) Install plastic covers.
HORIZONTAL AND VERTICAL TRANSMISSIONS
Transmissions are not removable and no mainte-
nance is required. If transmission fails replace entire
seat adjuster assembly.
ADJUSTER
REMOVAL
(1) Remove seat assembly from vehicle following
procedure outlined under Seat Assembly Removal. (2) Lay seat on its back on some clean surface.
(3) Remove bolts attaching adjuster to seat assem-
bly (Fig. 8 Through 11). (4) Disconnect wiring harness at switch if seat
mounted switch is used. (5) Remove tie straps holding cable housing to seat
for power bench seat adjuster only.
INSTALLATION
(1) Lay seat on its back on a clean surface.
(2) Position adjuster to seat assembly and install
attaching bolts. (3) Connect wiring harness at switch and replace
tie straps where removed. (4) Install seat following procedure outlined under
Seat Assembly Installation.
MOTOR
REMOVAL
Anytime the motor, cable and housing assemblies,
or vertical and horizontal transmission assemblies,
require maintenance, the assemblies must be syn-
chronized to insure easy and proper operation. (1) Remove seat assembly from vehicle following
procedure outlined under Seat Assembly Removal
(Fig. 8 through 11). (2) Lay seat assembly on its back on a clean sur-
face.
Fig. 3 Left Power Seat SwitchÐAC & AY Bodies
Fig. 4 Right Power Seat SwitchÐAC & AY Bodies
Ä POWER SEATS 8R - 3

The MOPAR Silicone Rubber Adhesive Sealant
gasket material or equivalent should be applied in a
continuous bead approximately 3mm (0.120 inch) in
diameter. All mounting holes must be circled. For
corner sealing, a 3.17 or 6.35 mm (1/8 or 1/4 inch.)
drop is placed in the center of the gasket contact
area. Uncured sealant may be removed with a shop
towels. Components should be torqued in place while
the sealant is still wet to the touch (within 10 min-
utes). The usage of a locating dowel is recommended
during assembly to prevent smearing of material off
location.
CRANKSHAFT SPROCKET BOLT ACCESS PLUG
An Access plug is located in the right inner fender
shield. Remove the plug and insert proper size
socket, extension and rachet, when crankshaft rota-
tion is necessary.
ENGINE PERFORMANCE
If a loss of performance is noticed, ignition timing
should be checked. If ignition timing is retarded by
9, 18 or 27É indicating 1, 2 or 3 (timing belt or chain)
teeth may have skipped, then, camshaft and acces-
sory shaft timing with the crankshaft should be
checked. Refer to Engine Timing Sprockets and Oil
Seals of the Engine Section. To provide best vehicle performance and lowest ve-
hicle emissions, it is most important that the tune-up
be done accurately. Use the specifications listed on
the Vehicle Emission Control Information label
found in the engine compartment. (1) Test cranking amperage draw. See Starting
Motor Cranking Amperage Draw Electrical Section
of this manual. (2) Tighten the intake manifold bolts to specifica-
tions. (3) Perform cylinder compression test.(a) Check engine oil level and add oil if neces-
sary. (b) Drive the vehicle until engine reaches normal
operating temperature. (c) Select a route free from traffic and other
forms of congestion, observe all traffic laws, and ac-
celerate through the gears several times briskly.
CAUTION: Do not overspeed the engine. The higher
engine speed may help clean out valve seat deposits
which can prevent accurate compression readings.
(d) Remove all spark plugs from engine. As
spark plugs are being removed, check electrodes for
abnormal firing indicators fouled, hot, oily, etc.
Record cylinder number of spark plug for future
reference. (e) Disconnect coil wire from distributor and se-
cure to good ground to prevent a spark from start- ing a fire (Conventional Ignition System). For Direct
Ignition System DIS disconnect the coil connector. (f) Be sure throttle blade is fully open during the
compression check. (g) Insert compression gage adaptor into the #1
spark plug hole in cylinder head. Crank engine until
maximum pressure is reached on gage. Record this
pressure as #1 cylinder pressure. (h) Repeat Step G for all remaining cylinders.
(i) Compression should not be less than (689kPa)
100 psi and not vary more than 25 percent from
cylinder to cylinder. (j) If one or more cylinders have abnormally low
compression pressures, repeat steps 3b through 3h. (k) If the same cylinder or cylinders repeat an
abnormally low reading on the second compression
test, it could indicate the existence of a problem in
the cylinder in question.
The recommended compression pressures are
to be used only as a guide to diagnosing engine
problems. An engine should not be disassembled
to determine the cause of low compression un-
less some malfunction is present. (4) Clean or replace spark plugs as necessary and
adjust gap as specified in Electrical Group 8. Tighten to
specifications. (5) Test resistance of spark plug cables. Refer to
Ignition System Secondary Circuit Inspection Electri-
cal Section Group 8. (6) Inspect the primary wire. Test coil output volt-
age, primary and secondary resistance. Replace parts
as necessary. Refer to Ignition System and make nec-
essary adjustment. (7) Ignition timing should be set to specifications.
(See Specification Label in engine compartment). (8) Test fuel pump for pressure and vacuum. Refer to
Fuel System Group 14, Specifications. (9) The air filter elements should be replaced as
specified in Lubrication and Maintenance, Group 0. (10) Inspect crankcase ventilation system as out
lined in Lubrication and Maintenance, Group 0. For
emission controls see Emission Controls Group 25 for
service procedures. (11) Inspect and adjust accessory belt drives refer-
ring to Accessory Belt Drive in Cooling System, Group
7 for proper adjustments. (12) Road test vehicle as a final test.
HONING CYLINDER BORES
Before honing, stuff plenty of clean shop towels
under the bores, over the crankshaft to keep abrasive
materials from entering crankcase area. (1) Used carefully, the cylinder bore resizing hone
C-823 equipped with 220 grit stones, is the best tool for
this job. In addition to deglazing, it will reduce taper
and out-of-round as well as removing light
9 - 2 ENGINE Ä