check engine CHEVROLET EPICA 2006 1.G Owner's Manual

A. Windshield Washer Fluid Reservoir.
See “Adding Washer Fluid” under
Windshield Washer Fluid on page 5-30.
B. Power Steering Fluid Reservoir.
SeePower Steering Fluid on page 5-29.
C. Engine Coolant Surge Tank.
SeeCooling System on page 5-24.
D. Engine Oil Fill Cap.
See “When to Add Engine Oil”
underEngine Oil on page 5-13.
E. Engine Oil Dipstick.
See “Checking Engine Oil”
underEngine Oil on page 5-13.
F. Brake Fluid Reservoir.
See “Brake Fluid” underBrakes on page 5-31.
G. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-17.
H. Battery. SeeBattery on page 5-34.
I. Engine Compartment Fuse Block.
SeeEngine Compartment Fuse Block
on page 5-79.Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, seeOil Pressure Light on
page 3-43.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
5-13

Automatic Transaxle Fluid
It is not necessary to check the transaxle fluid level. If a
leak occurs, take the vehicle to the dealership service
department and have it repaired as soon as possible.
Have your dealer or service center change both the fluid
and filter every 50,000 miles (83 000 km) if the vehicle
is mainly driven under one or more of these conditions:
•In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
•In hilly or mountainous terrain.
•Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
Notice:Use of automatic transaxle uid labeled
other than ESSO LT71141 or TOTAL ATF H50235
may damage your vehicle, and the damages may
not be covered by your warranty. Always use
ESSO LT71141 or TOTAL ATF H50235 labeled
automatic transaxle uid.
Engine Coolant
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating
on page 5-22.
A 50/50 mixture of clean, drinkable water and proper
coolant will:
•Give freezing protection down to−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as
they should.
5-19

What to Use
Use a 50/50 mixture of clean, drinkable water and
coolant that meets GM specification 1825M, which will
not damage aluminum parts. You can also use a recycled
coolant conforming to GM specification 1825M with a
complete coolant flush and refill. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for
the proper coolant mixture. With plain water
or the wrong mixture, your engine could get
too hot but you would not get the overheat
warning. Your engine could catch re and you
or others could be burned. Use a 50/50 mixture
of clean, drinkable water and the proper
coolant.Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost would not be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for
the cooling system. SeePart D: Recommended
Fluids and Lubricants on page 6-25for more
information.
5-20

Checking Coolant
The engine coolant surge
tank is located in the
engine compartment on
the passenger’s side of
the vehicle. SeeEngine
Compartment Overview
on page 5-12for more
information on location.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn
you badly. Never turn the surge tank pressure
cap — even a little — when the engine and
radiator are hot.The vehicle must be on a level surface. When your
engine is cold, the coolant level should be between
the Maximum (A) and Minimum (B) marks on the
coolant surge tank. The level rises at engine operation
temperature and drops again when the engine
cools down.
Adding Coolant
If the level falls below the Minimum (B) mark, add the
proper coolant mixture at the surge tank, but only
when the engine is cool. If the surge tank is empty,
a special fill procedure is necessary. SeeCooling
System on page 5-24for instructions on “How to
Add Coolant to the Coolant Surge Tank.”
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight and fully seated.
5-21

{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
If you have not found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level is not between the Minimum
and Maximum marks, add a 50/50 mixture of clean,
drinkable water and proper coolant at the coolant surge
tank, but be sure the cooling system, including the
coolant surge tank pressure cap, is cool before you
do it. SeeEngine Coolant on page 5-19for more
information.
5-25

3. Fill the coolant surge tank with the proper mixture
to the Maximum mark on the coolant surge tank.
Wait about five minutes, then check to see if
the level is below the mark. If the level is below the
Maximum mark, add additional coolant to bring
the level up to the mark. Repeat this procedure until
the level remains constant at the Maximum mark
for at least five minutes.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the Maximum mark, add more of the proper mixture
to the coolant surge tank until the level reaches
the mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.
5-28

Power Steering Fluid
When to Check Power Steering Fluid
The power steering fluid reservoir is located toward the
front of the engine compartment on the passenger’s
side of the vehicle. SeeEngine Compartment Overview
on page 5-12for reservoir location.
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system
or you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
To check the power steering fluid, do the following:
1. Turn the key off and let the engine compartment
cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap.
4. Add power steering fluid to the appropriate level.
5. Replace the cap and completely tighten it.The level should be
between the MIN (B)
and MAX (A) marks.
If the level drops to or below the MIN (B) mark, add only
enough fluid to bring the level up to the MAX (A) mark.
What to Use
To determine what kind of fluid to use, seePart D:
Recommended Fluids and Lubricants on page 6-25.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
5-29

{CAUTION:
Fans or other moving engine parts can injure
you badly. Keep your hands away from moving
parts once the engine is running.
5. Check that the jumper cables do not have loose
or missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go
to positive (+) or to a remote positive (+) terminal
if the vehicle has one. Negative (−) will go to a
heavy, unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−)oryou
will get a short that would damage the battery
and maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.
6. Connect the red positive (+) cable to the positive (+)
terminal of the dead battery. Use a remote
positive (+) terminal if the vehicle has one.
7. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.8. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−) cable
does notgo to the dead battery. It goes to a
heavy, unpainted metal engine part or to a remote
negative (−) terminal on the vehicle with the
dead battery.
9. Connect the other
end of the negative (−)
cable at least
18 inches (45 cm)
away from the dead
battery, but not
near engine parts that
move. The electrical
connection is just
as good there, and
the chance of sparks
getting back to the
battery is much less.
10. Now start the vehicle with the good battery and
run the engine for a while.
11. Try to start the vehicle that had the dead battery.
If it will not start after a few tries, it probably
needs service.
5-37

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-25for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant 1.61 lbs 0.73 kg
Brake Fluid 0.53 qt 0.5 L
Cooling System 8.7 qt 8.2 L
Engine Oil with Filter 6.8 qt 6.4 L
Fuel Tank 16.6 gal 63.0 L
Transaxle, Automatic 7.8 qt 7.4 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.5L L6 (DOHC) L Automatic 0.030 inch (0.80 mm)
5-83

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-14
Part B: Owner Checks and Services................6-19
At Each Fuel Fill..........................................6-19
At Least Once a Month.................................6-19At Least Twice a Year...................................6-20
At Least Once a Year...................................6-20
Part C: Periodic Maintenance Inspections.........6-23
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-23
Exhaust System Inspection............................6-23
Fuel System Inspection..................................6-24
Engine Cooling System Inspection...................6-24
Throttle System Inspection.............................6-24
Brake System Inspection................................6-24
Part D: Recommended Fluids and
Lubricants................................................6-25
Part E: Maintenance Record...........................6-27
Section 6 Maintenance Schedule
6-1