CHEVROLET EXPRESS CARGO VAN 2003 1.G Owners Manual

6. Place the jack under the vehicle, ahead of the rear
bumper. Position the center lift point of the jack
under the center of the spare tire and turn the
handle clockwise to raise the jack until it lifts the
secondary latch spring.
7. Keep raising the jack until the spare tire stops
moving upward and is held ®rmly in place, this
lets you know that the secondary latch has
released. The secondary latch has released and
the spare tire is balancing on the jack.8. Lower the jack by turning the ratchet
counterclockwise. Keep lowering the jack until the
spare tire slides off the jack or is hanging by
the cable.
9. Disconnect the jack handle from the jack and
carefully remove the jack. Use one hand to
push against the spare while ®rmly pulling the
jack out from under the spare tire with the
other hand.
If the spare tire is hanging from the cable, slide the
ratchet onto the wheel wrench and insert the
wheel wrench into the hoist shaft hole above the
bumper and turn the wheel wrench counterclockwise
to lower the spare the rest of the way. Be sure
the DOWN mark on the ratchet is facing you.
10. Tilt the retainer at the end of the cable and pull it
through the wheel opening. Pull the tire out from
under the vehicle.
11. If the cable is hanging under the vehicle, turn the
wheel wrench in the hoist shaft hole in the bumper
clockwise to raise the cable back up.
Have the hoist assembly inspected as soon as you can.
You will not be able to store a spare or ¯at tire using
the hoist assembly until it has been repaired or replaced.
To continue changing the ¯at tire, return to Step 4 of
ªRemoving the Flat Tire and Installing the Spare
Tireº later in this section.
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Removing the Wheel Covers
If your vehicle has plastic wheel nut caps, loosen them
by turning the wheel wrench counterclockwise. The
wheel nut caps are designed to remain with the center
cap. Remove the center cap.
If the wheel has a smooth center piece, place the chisel
end of the wheel wrench in the slot on the wheel and
gently pry it out.
Removing the Flat Tire and Installing
the Spare Tire
1. With the DOWN side facing you, use the ratchet
and wheel wrench to loosen all the wheel nuts.
Don't remove them yet.
2. Assemble the jack and tools for a front or rear ¯at
as follows:Front Flat:Assemble the jack (A) together with the
jack handle (B) and ratchet (C) as shown. Be
sure that the ratchet has the UP mark facing you.
Rear Flat:Assemble the jack (A) together with the
jack handle (B), jack handle extension (C) and
ratchet (D) as shown. Be sure that the ratchet has
the UP mark facing you. To assemble the jack
handle and jack handle extension, use the art and
text following.Front Position
Rear Position
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Connect the jack handle (B) and jack handle
extension (C) together and press the retention clip
(arrow) so it engages.
Front Position
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3. Position the jack under
the vehicle as shown.
{CAUTION:
Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack you
could be badly injured or killed. Never get
under a vehicle when it is supported only by
a jack.
{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to ®t the
jack lift head into the proper location before
raising the vehicle. Rear Position
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4. Raise the vehicle by turning the ratchet clockwise.
Make sure the UP mark faces you. Raise the
vehicle far enough off the ground so there is enough
room for the spare tire to ®t.5. Remove all the wheel
nuts, and take off the
¯at tire.
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6. Remove any rust or dirt
from the wheel bolts,
mounting surfaces
and spare wheel.
{CAUTION:
Rust or dirt on the wheel, or on the parts to
which it is fastened, can make the wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
the places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use
a scraper or wire brush later, if you need to, to
get all the rust or dirt off.
{CAUTION:
Never use oil or grease on studs or nuts. If
you do, the nuts might come loose. Your wheel
could fall off, causing a serious accident.
7. Put the wheel nuts
back on with the
rounded end of the
nuts toward the wheel.
Tighten each wheel
nut by hand until
the wheel is held
against the hub.
8. Lower the vehicle by turning the jack handle
counterclockwise. Lower the jack completely.
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9. Tighten the nuts ®rmly in a crisscross sequence
as shown. Turn the wheel wrench clockwise.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
CAUTION: (Continued)
CAUTION: (Continued)
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque speci®cation. See ªCapacities
and Speci®cationsº in the Index for wheel nut
torque speci®cation.
Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque speci®cation. See ªCapacities and
Speci®cationsº in the index for the wheel nut torque
speci®cation.
10. Put the wheel cover back on, or put the center cap
and plastic wheel nut caps back on. Remove any
wheel blocks.
Remember that the jack, jacking equipment and tire
must be properly stored in their original storage position
before you begin driving again. The next part will
show you how.
5-77

Storing a Flat or Spare Tire and Tools
{CAUTION:
Storing a jack, a tire, or other equipment in the
passenger compartment of the vehicle could
cause injury. In a sudden stop or collision,
loose equipment could strike someone. Store
all these in the proper place.
1. Put the tire on the ground at the rear of the vehicle
with the valve stem pointed down.
2. Pull the retaining bar through the center of the
wheel, making sure it is properly attached.
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3. Pull the wheel toward the rear of the vehicle,
keeping the cable tight.4. Attach the ratchet, with the UP side facing you, to
the wheel wrench.
5. Put the ¯at end of the wheel wrench on an angle
through the hole in the rear door frame, above the
bumper.
6. Raise the tire fully against the underside of the
vehicle. Continue turning the ratchet until the tire
is secure and the cable is tight. The spare tire hoist
cannot be overtightened.
7. Make sure the tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If the tire
moves, use the ratchet to tighten the cable.
You will hear two²clicksº when the tire is up all
the way.
Return the jacking equipment to the proper location.
Secure the items and replace the jack cover.
5-79

Appearance Care
Remember, cleaning products can be hazardous. Some
are toxic. Others can burst into ¯ames if you strike a
match or get them on a hot part of the vehicle. Some are
dangerous if you breathe their fumes in a closed
space. When you use anything from a container to clean
your vehicle, be sure to follow the manufacturer's
warnings and instructions. And always open your doors
or windows when you're cleaning the inside.
Neveruse these to clean your vehicle:
·Gasoline
·Benzene
·Naphtha
·Carbon Tetrachloride
·Acetone
·Paint Thinner
·Turpentine
·Lacquer Thinner
·Nail Polish RemoverThey can all be hazardous ± some more than
others ± and they can all damage your vehicle, too.
Don't use any of these unless this manual says you can.
In many uses, these will damage your vehicle:
·Alcohol
·Laundry Soap
·Bleach
·Reducing Agents
Cleaning the Inside of Your Vehicle
Use a vacuum cleaner often to get rid of dust and
loose dirt. Wipe vinyl, leather, plastic and painted
surfaces with a clean, damp cloth.
Cleaning Fabric/Carpet
Your dealer has cleaners for the cleaning of fabric
and carpet. They will clean normal spots and stains very
well.
You can get GM-approved cleaning products from your
dealer. See
Vehicle Care/Appearance Materials on
page 5-88.
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