tow CHEVROLET EXPRESS CARGO VAN 2007 1.G Workshop Manual

Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle has to have
extra wiring and a heavy-duty turn signal
flasher (included in the optional trailering package).
The arrows on your instrument panel will flash
whenever you signal a turn or lane change.
Properly hooked up, the trailer lamps will also
flash, telling other drivers you’re about to
turn, change lanes or stop.
When towing a trailer, the arrows on your
instrument panel will flash for turns even if the bulbs
on the trailer are burned out. Thus, you may think
drivers behind you are seeing your signal when
they are not. It’s important to check occasionally to
be sure the trailer bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gearbefore
you start down a long or steep downgrade. If you
don’t shift down, you might have to use your
brakes so much that they would get hot and no
longer work well.
You can tow in DRIVE (D). You may want to shift
the transmission to THIRD (3) or a lower gear
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill
grades, consider the following: Engine coolant will
boil at a lower temperature than at normal
altitudes. If you turn your engine off immediately
after towing at high altitude on steep uphill grades,
your vehicle may show signs similar to engine
overheating. To avoid this, let the engine run while
parked (preferably on level ground) with the
automatic transmission in PARK (P) for a few
minutes before turning the engine off. If you do get
the overheat warning, seeEngine Overheating
on page 315.
284

Maintenance When Trailer Towing
Your vehicle will need service more often when
you’re pulling a trailer. See the Maintenance
Schedule for more on this. Things that are
especially important in trailer operation are
automatic transmission fluid (don’t overfill), engine
oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this
manual, and the Index will help you find them
quickly. If you’re trailering, it’s a good idea
to review these sections before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Trailer Wiring Harness
The optional heavy-duty trailer wiring package
includes a seven-wire harness assembly at the rear
of the vehicle and a four-wire harness assembly
under the left hand side of the instrument panel.
The seven-wire harness assembly is taped together
and located in a frame pocket at the driver side rear
left corner of the frame. The seven-wire harness
includes a 30-amp feed wire.Both harnesses come without connectors and
should be wired by a qualified electrical technician.
The technician can use the following color code
chart when connecting the wiring harness to your
trailer and trailer brake controller.
Seven-Wire Harness
•Light Green: Back-up lamps
•Brown: Parking lamps
•Yellow: Left stoplamp and turn signal
•Dark Green: Right stoplamp and turn signal
•Dark Blue: Use for electric trailer brakes
•Red/Black Stripe: Trailer accessory
•White (heavy gage): Ground wire
Four-Wire Harness (Trailer Brake Controller)
•Black: Ground
•Red/White Stripe: Fused Battery
•Dark Blue: Trailer Brake Feed
•Light Blue: Fused Stoplamp/CHMSL
286

A. Battery. SeeBattery on page 329.
B. Radiator Pressure Cap. SeeRadiator Pressure
Cap on page 315.
C. Coolant Recovery Tank. SeeCooling System
on page 317.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 309.
E. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil (Gasoline Engine) on
page 303.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on
page 303.
G. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 308.
H. Power Steering Fluid Reservoir. SeePower
Steering Fluid on page 323.
I. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 325.
J. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 324.Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see “Engine
Oil” in the DURAMAX®Diesel Engine Supplement.
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 302
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
303

Checking the Fluid Level
Prepare your vehicle as follows:
1. Park your vehicle on a level place. Keep the
engine running.
2. With the parking brake applied, place the shift
lever in PARK (P).
3. With your foot on the brake pedal, move the
shift lever through each gear range, pausing
for about three seconds in each range.
Then, position the shift lever in PARK (P).
4. Let the engine run at idle for three minutes
or more.
Then, without shutting off the engine, follow
these steps:
The transmission
dipstick is located near
the center of the
engine compartment
and will be labeled with
the graphic shown.SeeEngine Compartment Overview on page 302
for more information on location.
1. Flip the handle up and then pull out the
dipstick and wipe it with a clean rag or
paper towel.
2. Push it back in all the way, wait three seconds
and then pull it back out again.
3. Check both sides of the dipstick, and read the
lower level. The fluid level must be in the
COLD area for a cold check or in the HOT
or cross-hatched area for a hot check. Be sure
to keep the dipstick pointed down to get an
accurate reading.
4. If the fluid level is in the acceptable range,
push the dipstick back in all the way; then
flip the handle down to lock the dipstick
in place.
311

If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can
burn you badly, even if you just open the
hood. Stay away from the engine if you
see or hear steam coming from it. Just
turn it off and get everyone away from
the vehicle until it cools down. Wait until
there is no sign of steam or coolant
before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch re.
You or others could be badly burned.
Stop your engine if it overheats, and get
out of the vehicle until the engine is cool.
Notice:If your engine catches re because
you keep driving with no coolant, your vehicle
can be badly damaged. The costly repairs
would not be covered by your warranty.
If No Steam Is Coming From
Your Engine
If you get an engine overheat warning but see
or hear no steam, the problem may not be
too serious. Sometimes the engine can get a
little too hot when you:
•Climb a long hill on a hot day.
•Stop after high-speed driving.
•Idle for long periods in traffic.
•Tow a trailer. See “Driving on Grades”
underTowing a Trailer on page 269.
If you get the overheat warning with no sign of
steam, try this for a minute or so:
1. In heavy traffic, let the engine idle in
NEUTRAL (N) while stopped. If it is safe to
do so, pull off the road, shift to PARK (P)
or NEUTRAL (N) and let the engine idle.
2. Turn on your heater to full hot at the highest
fan speed and open the windows as
necessary.
316

Engine Fan Noise
Your vehicle has a clutched engine cooling fan.
When the clutch is engaged, the fan spins faster
to provide more air to cool the engine. In most
everyday driving conditions, the fan is spinning
slower and the clutch is not fully engaged.
This improves fuel economy and reduces fan
noise. Under heavy vehicle loading, trailer towing,
and/or high outside temperatures, the fan speed
increases as the clutch more fully engages,
so you may hear an increase in fan noise.
This is normal and should not be mistaken as the
transmission slipping or making extra shifts. It
is merely the cooling system functioning properly.
The fan will slow down when additional cooling
is not required and the clutch partially disengages.
You may also hear this fan noise when you
start the engine. It will go away as the fan
clutch partially disengages.
Power Steering Fluid
The power steering fluid
reservoir is located in
the engine compartment
on the driver’s side of
the vehicle. SeeEngine
Compartment Overview
on page 302for
reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power
steering fluid unless you suspect there is a leak
in the system or you hear an unusual noise.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
323

If your vehicle has dual rear wheels, always use
one of the correct rotation patterns shown
here when rotating your tires.
When you install dual wheels, be sure that vent
holes in the inner and outer wheels on each
side are lined up.
After the tires have been rotated, adjust the front
and rear inflation pressures as shown on the
Tire and Loading Information label. SeeLoading
Your Vehicle on page 261. Make certain that
all wheel nuts are properly tightened. See
“Wheel Nut Torque” underCapacities and
Specications on page 398.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after time. The wheel could
come off and cause an accident. When
you change a wheel, remove any rust or
dirt from places where the wheel attaches
to the vehicle. In an emergency, you can
use a cloth or a paper towel to do this;
but be sure to use a scraper or wire brush
later, if needed, to get all the rust or dirt
off. SeeChanging a Flat Tire on page 366.
Dual Rear Wheels
357

If a Tire Goes Flat
It is unusual for a tire to blowout while you are
driving, especially if you maintain your vehicle’s
tires properly. If air goes out of a tire, it is
much more likely to leak out slowly. But if you
should ever have a blowout, here are a few tips
about what to expect and what to do:
If a front tire fails, the flat tire will create a drag
that pulls the vehicle toward that side. Take
your foot off the accelerator pedal and grip the
steering wheel firmly. Steer to maintain lane
position, and then gently brake to a stop well
out of the traffic lane.
A rear blowout, particularly on a curve, acts much
like a skid and may require the same correction
you would use in a skid. In any rear blowout
remove your foot from the accelerator pedal.
Get the vehicle under control by steering the
way you want the vehicle to go. It may be very
bumpy and noisy, but you can still steer. Gently
brake to a stop, well off the road if possible.{CAUTION:
Lifting a vehicle and getting under it to
do maintenance or repairs is dangerous
without the appropriate safety equipment
and training. The jack provided with your
vehicle is designed only for changing a
at tire. If it is used for anything else, you
or others could be badly injured or killed
if the vehicle slips off the jack. Use the
jack provided with your vehicle only for
changing a at tire.
If a tire goes flat, the next part shows how to use
the jacking equipment to change a flat tire safely.
365

4. When the tire has been lowered, pull the tire
toward you so you can reach the tire retainer
and pull it up through the wheel opening.
If you have a vehicle which was completed from
a cab and chassis, refer to the information from
the body supplier/installer.
The spare tire is a full-size tire, like the other tires
on your vehicle.
Removing the Flat Tire and
Installing the Spare Tire
If your vehicle has plastic wheel nut caps,
loosen them by turning the wheel wrench
counterclockwise. The wheel nut caps are
designed to remain with the center cap.
Remove the center cap.
If the wheel has a smooth center piece, place
the chisel end of the wheel wrench in the slot
on the wheel and gently pry it out.
1. Do a safety check before proceeding.
SeeChanging a Flat Tire on page 366
for more information.
2. With the DOWN side facing you, use the
ratchet and wheel wrench to loosen all the
wheel nuts. Do not remove them yet.
370

6. Remove all the
wheel nuts.
7. Take flat tire off of the mounting surface.
{CAUTION:
Rust or dirt on the wheel, or on the parts
to which it is fastened, can make the
wheel nuts become loose after time.
The wheel could come off and cause an
accident. When changing a wheel, remove
any rust or dirt from the places where
the wheel attaches to the vehicle. In an
emergency, a cloth or a paper towel can
be used to do this; but be sure to use a
scraper or wire brush later, if needed,
to get all the rust or dirt off.
374