CHEVROLET EXPRESS CARGO VAN 2017 1.G Owners Manual

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
230 Vehicle Care
6. Start the engine and let it rununtil the upper radiator hosecan be felt getting hot. Watchout for the engine cooling fan.
7. By this time, the coolant levelinside the radiator filler neckmay be lower. If the level islower, add more of the properDEX-COOL coolant mixturethrough the filler neck until thelevel reaches the base of thefiller neck.
8. Replace the pressure cap. Atany time during this procedureif coolant begins to flow out ofthe filler neck, reinstall thepressure cap.
Caution
If the pressure cap is not tightly
installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
If the vehicle has a diesel engine,see the Duramax dieselsupplement.
The vehicle has an indicator to warnof engine overheating.
There is an engine coolanttemperature gauge on the vehicle'sinstrument cluster. SeeEngineCoolant Temperature Gauge098.
If the decision is made not to lift thehood when this warning appears,but instead get service help rightaway, seeRoadside AssistanceProgram0316.
If the decision is made to lift thehood, make sure the vehicle isparked on a level surface.
Then check to see if the enginecooling fans are running. If theengine is overheating, the fanshould be running. If it is not, do notcontinue to run the engine and havethe vehicle serviced.
See if the engine cooling fan speedincreases when idle speed isdoubled by pushing the acceleratorpedal down. If it does not, thevehicle needs service. Turn off theengine.
Caution
Running the engine without
coolant may cause damage or a
fire. Vehicle damage would not be
covered by the vehicle warranty.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 231
If Steam is Coming from the
Engine Compartment
{Warning
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
Wait until there is no sign of
steam or coolant before you open
the hood.
If you keep driving when the
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop the
engine if it overheats, and get out
of the vehicle until the engine
is cool.
If No Steam is Coming from
the Engine Compartment
If an engine overheat warning isdisplayed but no steam can be seenor heard, the problem may not be
too serious. Sometimes the enginecan get a little too hot when thevehicle:
.Climbs a long hill on a hot day.
.Stops after high-speed driving.
.Idles for long periods in traffic.
.To w s a t r a i l e r . S e e“Driving onGrades”underTr a i l e rTo w i n g0205.
If the overheat warning is displayedwith no sign of steam:
1. Turn the air off.
2. Turn the heater on to thehighest temperature and to thehighest fan speed. Open thewindows as necessary.
3. When it is safe to do so, pull offthe road, shift to P (Park) orN(Neutral) and let theengine idle.
If the engine coolant temperaturegauge is no longer in the overheatzone or an overheat warning nolonger displays, the vehicle can bedriven. Continue to drive the vehicleslowly for about 10 minutes. Keep asafe vehicle distance from the
vehicle in front. If the warning doesnot come back on, continue to drivenormally and have the coolingsystem checked for proper fill andfunction.
If the warning continues, pull over,stop, and park the vehicleright away.
If there is still no sign of steam,push down the accelerator until theengine speed is about twice as fastas normal idle speed for at leastthree minutes while parked. If thewarning is still on, turn off theengine until it cools down.
If the decision is made not to lift thehood, get service help right away.
Engine Fan
The vehicle has a clutched enginecooling fan. When the clutch isengaged, the fan spins faster toprovide more air to cool the engine.In most everyday driving conditions,the fan is spinning slower and theclutch is not fully engaged. Thisimproves fuel economy and reducesfan noise. Under heavy vehicleloading, trailer towing, and/or high

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
232 Vehicle Care
outside temperatures, the fan speedincreases as the clutch more fullyengages, so an increase in fannoise may be heard. This is normaland should not be mistaken as thetransmission slipping or makingextra shifts. It is merely the coolingsystem functioning properly. The fanwill slow down when additionalcooling is not required and theclutch partially disengages.
This fan noise may be heard whenstarting the engine. It will go awayas the fan clutch partiallydisengages.
Power Steering Fluid
The power steering fluid reservoir isin the engine compartment on thedriver side of the vehicle. SeeEngine Compartment Overview0218for reservoir location.
When to Check Power Steering
Fluid
It is not necessary to regularlycheck power steering fluid unlessthere is a leak suspected in thesystem or an unusual noise isheard. A fluid loss in this systemcould indicate a problem. Have thesystem inspected and repaired.
How to Check Power Steering
Fluid
To c h e c k t h e p o w e r s t e e r i n g f l u i d :
1. Turn the key off and let theengine compartmentcool down.
2. Wipe the cap and the top of thereservoir clean.
3. Unscrew the cap and wipe thedipstick with a clean rag.
4. Replace the cap andcompletely tighten it.
5. Remove the cap again andlook at the fluid level on thedipstick.
The level should be at the COLDFILL mark. If necessary, add onlyenough fluid to bring the level up tothe mark.
To p r e v e n t c o n t a m i n a t i o n o f b r a k efluid, never check or fill the powersteering reservoir with the brakemaster cylinder cover off.
What to Use
Caution
Use of the incorrect fluid may
damage the vehicle and the
damages may not be covered by
the vehicle warranty. Always use
the correct fluid listed in
Recommended Fluids and
Lubricants0305.
To d e t e r m i n e w h a t k i n d o f f l u i d t ouse, seeRecommended Fluids andLubricants0305.Alwaysusetheproper fluid. Failure to use theproper fluid can cause leaks anddamage hoses and seals.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 233
Washer Fluid
What to Use
When the vehicle needs windshieldwasher fluid, be sure to read themanufacturer's instructions beforeuse. If operating the vehicle in anarea where the temperature may fallbelow freezing, use a fluid that hassufficient protection againstfreezing.
Adding Washer Fluid
Open the cap with the washersymbol on it. Add washer fluid untilthe tank is full. SeeEngineCompartment Overview0218forreservoir location.
Caution
.Do not use washer fluid thatcontains any type of waterrepellent coating. This cancause the wiper blades tochatter or skip.
.Do not use engine coolant(antifreeze) in thewindshield washer. It candamage the windshieldwasher system and paint.
.Do not mix water withready-to-use washer fluid.Water can cause thesolution to freeze anddamage the washer fluidtank and other parts of thewasher system.
.When using concentratedwasher fluid, follow themanufacturer instructions foradding water.
.Fill the washer fluid tankonly three-quarters full whenit is very cold. This allowsfor fluid expansion if
(Continued)
Caution (Continued)
freezing occurs, which coulddamage the tank if it iscompletely full.
Brakes
Disc brake pads have built-in wearindicators that make a high-pitchedwarning sound when the brake padsare worn and new pads are needed.The sound can come and go or canbe heard all the time when thevehicle is moving, except whenapplying the brake pedal firmly.
{Warning
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
acrash.Whenthebrakewear
warning sound is heard, have the
vehicle serviced.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
234 Vehicle Care
Caution
Continuing to drive with worn-out
brake pads could result in costly
brake repair.
Some driving conditions or climatescan cause a brake squeal when thebrakes are first applied or lightlyapplied. This does not meansomething is wrong with the brakes.
Properly torqued wheel nuts arenecessary to help prevent brakepulsation. When tires are rotated,inspect brake pads for wear andevenly tighten wheel nuts in theproper sequence to torquespecifications. SeeCapacities andSpecifications0309.
Brake pads should be replaced ascomplete sets.
Brake Pedal Travel
See your dealer if the brake pedaldoes not return to normal height,or if there is a rapid increase inpedal travel. This could be a signthat brake service may be required.
Replacing Brake System Parts
Always replace brake system partswith new, approved replacementparts. If this is not done, the brakesmay not work properly. The brakingperformance expected can changein many other ways if the wrongreplacement brake parts areinstalled or if parts are improperlyinstalled.
Brake Fluid
The brake master cylinder reservoiris filled with DOT 3 brake fluid. SeeEngine Compartment Overview0218for the location of thereservoir.
There are only two reasons why thebrake fluid level in the reservoir maygo down:
.Normal brake lining wear. Whennew linings are installed, thefluid level goes back up.
.Afluidleakinthebrakehydraulic system. Have thebrake hydraulic system fixed.With a leak, the brakes will notwork well.
Always clean the brake fluidreservoir cap and the area aroundthe cap before removing it.
Do not top off the brake fluid.Adding fluid does not correct a leak.If fluid is added when the linings areworn, there will be too much fluidwhen new brake linings areinstalled. Add or remove fluid, asnecessary, only when work is doneon the brake hydraulic system.
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
(Continued)

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 235
Warning (Continued)
Add brake fluid only when work is
done on the brake hydraulic
system.
When the brake fluid falls to a lowlevel, the brake warning light comeson. SeeBrake System WarningLight0104.
Brake fluid absorbs water over time.Replace brake fluid at the specifiedintervals to prevent increasedstopping distance. SeeMaintenanceSchedule0297.
Checking Brake Fluid
Check brake fluid by looking at thebrake fluid reservoir. SeeEngineCompartment Overview0218.
The fluid level should be aboveMIN. If it is not, have the brakehydraulic system checked to see ifthere is a leak.
After work is done on the brakehydraulic system, make sure thelevel is above MIN but not over theMAX mark.
What to Add
Use only GM approved DOT 3brake fluid from a clean, sealedcontainer. SeeRecommendedFluids and Lubricants0305.
{Warning
The wrong or contaminated brake
fluid could result in damage to the
brake system. This could result in
the loss of braking leading to a
possible injury. Always use the
proper GM approved brake fluid.
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
236 Vehicle Care
Battery - North America
The original equipment battery ismaintenance free. Do not removethe cap and do not add fluid.
Refer to the replacement numbershown on the original battery labelwhen a new battery is needed. SeeEngine Compartment Overview0218for battery location.
{Warning
WA R N I N G :Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and birth defects or other
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer.WASH HANDS AFTER
HANDLING.
SeeCalifornia Proposition
65 Warning0215.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
Yo u c a n b e b a d l y h u r t i f y o u a r e
not careful. SeeJump Starting -
North America0282for tips on
working around a battery without
getting hurt.
Infrequent Usage: Remove theblack, negative (✓)cablefromthebattery to keep the battery fromrunning down.
Extended Storage: Remove theblack, negative (✓)cablefromthebattery or use a battery tricklecharger.
Rear Axle
When to Check Lubricant
It is not necessary to regularlycheck rear axle fluid unless yoususpect there is a leak or you hear
an unusual noise. A fluid loss couldindicate a problem. Have itinspected and repaired.
How to Check Lubricant
To g e t a n a c c u r a t e r e a d i n g , t h evehicle should be on a levelsurface.
For axles with the fill plug locatedon the back cover of the rear axle,the proper level is 15 mm to 40 mm(0.59 to 1.57 in) below the bottom ofthe fill hole.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 237
For axles with the fill plug locatedon the passenger side of the rearaxle, the proper level is 0 mm to10 mm (0 to 0.4 in) below the bottomof the fill hole.
What to Use
Refer toRecommended Fluids andLubricants0305to determine whatkind of lubricant to use.
Noise Control System
Noise Emission Warranty
General Motors warrants to the firstperson who purchases this vehiclefor purposes other than resale andto each subsequent purchaser that
this vehicle as manufactured byGeneral Motors was designed, builtand equipped to conform at the timeit left General Motors control with allapplicable U.S. EPA Noise ControlRegulations. This warranty coversthis vehicle as designed, built andequipped by General Motors and isnot limited to any particular part,component or system of themanufactured by General Motors.Defects in design, assembly or anypart, component or system of thevehicle manufactured by GeneralMotors, which at the time it leftGeneral Motors control causednoise emissions to exceed Federalstandards, are covered by thewarranty for the life of the vehicle.
The following information relates tocompliance with federal noiseemission standards for vehicles withaGrossVehicleWeightRating(GVWR) of more than 4 536 kg(10,000 lbs). The MaintenanceSchedule provides information onmaintaining the noise control systemto minimize degradation of the noiseemission control system during the
life of the vehicle. The noise controlsystem warranty is given in thevehicle warranty booklet.
These standards apply only tovehicles sold in the United States.
Federal law prohibits the followingacts or the causing thereof:
1. The removal or renderinginoperative by any person,other than for purposes ofmaintenance, repair orreplacement, of any device orelement of design incorporatedinto any new vehicle for thepurpose of noise control, priorto its sale or delivery to theultimate purchaser or while it isin use; or
2. The use of the vehicle aftersuch device or element ofdesign has been removed orrendered inoperative by anyperson.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
238 Vehicle Care
Among those acts presumed toconstitute tampering are the actslisted below.
Insulation:
.Removal of the noise shields orany underhood insulation.
Engine:
.Removal or rendering enginespeed governor, if the vehiclehas one, inoperative so as toallow engine speed to exceedmanufacturer specifications.
Fan and Drive:
.Removal of fan clutch, if thevehicle has one, or renderingclutch inoperative.
.Removal of the fan shroud, if thevehicle has one.
Air Intake:
.Removal of the air cleanersilencer.
.Modification of the air cleaner.
Exhaust:
.Removal of the muffler and/orresonator.
.Removal of the exhaust pipesand exhaust pipe clamps.
Fuel Operated Heater (FOH)—Diesel Engine:
.Removal of the muffler.
Starter Switch Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, besure there is enough roomaround the vehicle.
2. Apply both the parking brakeand the regular brake.
Do not use the acceleratorpedal, and be ready to turn offthe engine immediately if itstarts.
3. Try to start the engine in eachgear. The vehicle should startonly in P (Park) or N (Neutral).If the vehicle starts in any otherposition, contact your dealer forservice.
Automatic Transmission
Shift Lock Control
Function Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, besure there is enough roomaround the vehicle. It should beparked on a level surface.
2. Apply the parking brake. Beready to apply the regularbrake immediately if the vehiclebegins to move.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 239
3. With the engine off, turn theignition on, but do not start theengine. Without applying theregular brake, try to move theshift lever out of P (Park) withnormal effort. If the shift levermoves out of P (Park), contactyour dealer for service.
Ignition Transmission
Lock Check
While parked and with the parkingbrake set, try to turn the ignition toLOCK/OFF in each shift leverposition.
.The ignition should turn toLOCK/OFF only when the shiftlever is in P (Park).
.The ignition key should comeout only in LOCK/OFF.
Contact your dealer if service isrequired.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
Yo u o r o t h e r s c o u l d b e i n j u r e d
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with thevehicle facing downhill. Keepingyour foot on the regular brake, setthe parking brake.
.To c h e c k t h e p a r k i n g b r a k e ' sholding ability: With the enginerunning and the transmission inN(Neutral), slowly remove footpressure from the regular brakepedal. Do this until the vehicle isheld by the parking brake only.
.To c h e c k t h e P ( P a r k )mechanism's holding ability:With the engine running, shift toP(Park). Then release theparking brake followed by theregular brake.
Contact your dealer if service isrequired.
Wiper Blade Replacement
Windshield wiper blades should beinspected for wear and cracking.SeeMaintenance Schedule0297.
Replacement blades come indifferent types and are removed indifferent ways. For proper type andlength, seeMaintenanceReplacement Parts0306.
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
(Continued)