ignition CHEVROLET EXPRESS CARGO VAN 2017 1.G Repair Manual

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
214 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 215California Proposition65 Warning . . . . . . . . . . . . . . . . . 215California PerchlorateMaterials Requirements . . . . . 215Accessories andModifications . . . . . . . . . . . . . . . . 216
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 216Hood . . . . . . . . . . . . . . . . . . . . . . . . . 217Engine CompartmentOverview . . . . . . . . . . . . . . . . . . . . 218Engine Oil . . . . . . . . . . . . . . . . . . . . 219Engine Oil Life System . . . . . . . 221Automatic TransmissionFluid . . . . . . . . . . . . . . . . . . . . . . . . 222Engine Air Cleaner/Filter . . . . . . 225Cooling System . . . . . . . . . . . . . . 226Engine Coolant . . . . . . . . . . . . . . . 227Engine Overheating . . . . . . . . . . 230Engine Fan . . . . . . . . . . . . . . . . . . . 231Power Steering Fluid . . . . . . . . . 232Washer Fluid . . . . . . . . . . . . . . . . . 233Brakes . . . . . . . . . . . . . . . . . . . . . . . 233Brake Fluid . . . . . . . . . . . . . . . . . . . 234
Battery - North America . . . . . . 236Rear Axle . . . . . . . . . . . . . . . . . . . . 236Noise Control System . . . . . . . . 237Starter Switch Check . . . . . . . . . 238Automatic Transmission ShiftLock Control FunctionCheck . . . . . . . . . . . . . . . . . . . . . . . 238Ignition Transmission LockCheck . . . . . . . . . . . . . . . . . . . . . . . 239Park Brake and P (Park)Mechanism Check . . . . . . . . . . 239Wiper Blade Replacement . . . . 239
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 240
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 240Halogen Bulbs . . . . . . . . . . . . . . . . 240Headlamps . . . . . . . . . . . . . . . . . . . 241Front Turn Signal, Sidemarker,and Parking Lamps . . . . . . . . . 242Ta i l l a m p s . . . . . . . . . . . . . . . . . . . . . 2 4 3Center High-MountedStoplamp (CHMSL) . . . . . . . . . 244License Plate Lamp . . . . . . . . . . 244Replacement Bulbs . . . . . . . . . . . 245
Electrical System
Electrical System Overload . . . 245Fuses and Circuit Breakers . . . 246
Engine Compartment FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 246Floor Console Fuse Block . . . . 249
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 252All-Season Tires . . . . . . . . . . . . . . 253Winter Tires . . . . . . . . . . . . . . . . . . 253All-Terrain Tires . . . . . . . . . . . . . . . 253Tire Sidewall Labeling . . . . . . . . 254Tire Designations . . . . . . . . . . . . . 256Tire Terminology andDefinitions . . . . . . . . . . . . . . . . . . 257Tire Pressure . . . . . . . . . . . . . . . . . 260Tire Pressure MonitorSystem . . . . . . . . . . . . . . . . . . . . . . 261Tire Pressure MonitorOperation . . . . . . . . . . . . . . . . . . . 262Tire Inspection . . . . . . . . . . . . . . . . 265Tire Rotation . . . . . . . . . . . . . . . . . 265Dual Tire Rotation . . . . . . . . . . . . 266When It Is Time for NewTires . . . . . . . . . . . . . . . . . . . . . . . . 267Buying New Tires . . . . . . . . . . . . . 268Different Size Tires andWheels . . . . . . . . . . . . . . . . . . . . . . 269Uniform Tire QualityGrading . . . . . . . . . . . . . . . . . . . . . 270Wheel Alignment and TireBalance . . . . . . . . . . . . . . . . . . . . . 271Wheel Replacement . . . . . . . . . . 271

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
222 Vehicle Care
system might indicate that an oilchange is not necessary for up to ayear. The engine oil and filter mustbe changed at least once a yearand, at this time, the system mustbe reset. Your dealer has trainedservice people who will perform thiswork and reset the system. It is alsoimportant to check the oil regularlyover the course of an oil draininterval and keep it at the properlevel.
If the system is ever resetaccidentally, the oil must bechanged at 5 000 km (3,000 mi)since the last oil change.Remember to reset the oil lifesystem whenever the oil is changed.
How to Reset the Engine Oil
Life System
Reset the system whenever theengine oil is changed so that thesystem can calculate the nextengine oil change. To reset thesystem:
1. Turn the ignition key to ON/RUN with the engine off.
2. Fully press and release theaccelerator pedal slowly threetimes within five seconds.
3. Turn the key to LOCK/OFF.
If the CHANGE ENGINE OIL SOONmessage comes back on when thevehicle is started, the engine oil lifesystem has not reset. Repeat theprocedure.
Automatic Transmission
Fluid
When to Check and Change
Automatic Transmission Fluid
It is usually not necessary to checkthe transmission fluid level. The onlyreason for fluid loss is atransmission leak or overheatedtransmission. If a small leak issuspected, use the followingprocedures to check the fluid level.However, if there is a large leak, itmay be necessary to have thevehicle towed to a dealer and haveit repaired before driving the vehiclefurther.
Change the fluid and filter at theintervals listed inMaintenanceSchedule0297,andbesuretousethe transmission fluid listed inRecommended Fluids andLubricants0305.
How to Check Automatic
Transmission Fluid
Because this operation can bedifficult, it is recommended to havethis check done at your dealer,which can monitor the transmissiontemperature. The transmission fluidlevel increases with temperature. Toobtain a highly accurate fluid levelcheck, the transmission temperaturemust be measured.
If it is decided to check the fluidlevel, be sure to follow all theinstructions here, or a false readingon the dipstick may occur.
Caution
To o m u c h o r t o o l i t t l e f l u i d c a n
damage the transmission. Too
much can mean that some of the
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Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 239
3. With the engine off, turn theignition on, but do not start theengine. Without applying theregular brake, try to move theshift lever out of P (Park) withnormal effort. If the shift levermoves out of P (Park), contactyour dealer for service.
Ignition Transmission
Lock Check
While parked and with the parkingbrake set, try to turn the ignition toLOCK/OFF in each shift leverposition.
.The ignition should turn toLOCK/OFF only when the shiftlever is in P (Park).
.The ignition key should comeout only in LOCK/OFF.
Contact your dealer if service isrequired.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
Yo u o r o t h e r s c o u l d b e i n j u r e d
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with thevehicle facing downhill. Keepingyour foot on the regular brake, setthe parking brake.
.To c h e c k t h e p a r k i n g b r a k e ' sholding ability: With the enginerunning and the transmission inN(Neutral), slowly remove footpressure from the regular brakepedal. Do this until the vehicle isheld by the parking brake only.
.To c h e c k t h e P ( P a r k )mechanism's holding ability:With the engine running, shift toP(Park). Then release theparking brake followed by theregular brake.
Contact your dealer if service isrequired.
Wiper Blade Replacement
Windshield wiper blades should beinspected for wear and cracking.SeeMaintenance Schedule0297.
Replacement blades come indifferent types and are removed indifferent ways. For proper type andlength, seeMaintenanceReplacement Parts0306.
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
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Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 247
The vehicle may not be equippedwith all of the fuses, relays, andfeatures shown.
Fuses Usage
1ABSmotor
2ABSmodule
Fuses Usage
3Righttrailerstoplamp/Turnlamp
4–
5–
6Fuelsystemcontrolmodule/Ignition
7Bodycontrolmodule 5
8Bodycontrolmodule 7
9Bodycontrolmodule 4
10 Instrument cluster
11 Tr a i l e r w i r i n g
12 Interior rear visioncamera module
13–
14 Windshield washer
16 Horn
17 Transmission
18 A/C

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
248 Vehicle Care
FusesUsage
19 Engine controlmodule battery
20–
21 Left trailerstoplamp/Turnlamp
22–
23–
24 Fuel pump
25 Auxiliary poweroutlet
26 Body controlmodule 3
27 Special equipmentoption
28 Airbag
29 Steering wheelsensor
30 Engine controlmodule/Ignition/Glow plug module
31 Transmissioncontrol module/Ignition
FusesUsage
32 Transmissioncontrol modulebattery
33 Rear parking aidmodule
34–
35 Fuel operatedheater module
36 Fuel system controlmodule battery
41–
42 Trailer wiring
43 EV fan clutch
44 Starter solenoid
45 Engine controlmodule/Powertrain
46–
47 Cooling fan–low
51 Left high-beamheadlamp
52 Right high-beamheadlamp
FusesUsage
53 Left low-beamheadlamp
54 Right low-beamheadlamp
55 Wipers
56 Canister ventsolenoid
58 Body controlmodule 2
59 Body controlmodule 1
61–
62 O2 sensor 2/EV fan(diesel)
63–
64 Mass air flow/Canister vent
65 Ignition/Injectors–odd
66 Daytime runninglamps 2(LOLVL-V22) (ifequipped)

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 249
FusesUsage
67 Daytime runninglamps 1 (UPLVL+V22) (if equipped)
68 Auxiliary stoplamps
69 Trailer stoplamps
70–
71 Fuel heater/Flexfuel sensor
72 Body controlmodule 6
73 Lighter/Data linkconnector
74 Front blower
75 Fuel injectors
76–
77 O2 sensor 2
78 Engine controlmodule/Powertrain
79 Ignition/Injectors–even
RelaysUsage
15 Run/Crank
37–
38 Fuel pump
39 Crank
40 A/C
48 EV fan clutch
49 Powertrain
50–
57 Cooling fan–low
60 Fan control
Floor Console Fuse Block
The floor console fuse block isunder the driver seat.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 251
Mini-Fuse Usage
F15–
F16 Upfitter 1 (ifequipped)
F17 Exterior rearviewheated mirrors
F18 Rear windowdefogger
F19 Compass
F20 Radio/Chime/SiriusXM satelliteradio (if equipped)
F21 Remote functionactuator/Tirepressure monitor
F22 Ignition switch/Discrete logicignitionsensor (PK3)
F23 Instrument cluster
F24–
F25 HVAC
F26 Auxiliary/Trailerreverse lamps
Mini-Fuse Usage
F27 Reverse lamps
F28 Upfitter 2/Readinglamps (if equipped)
F29 Rear blower
F30 Upfitter/Courtesylamps
F31 Front door lock
F32 Rear door lock
F33 Cargo door unlock
F34 Passenger doorunlock
F35 Rear passengerdoor unlock
F36 Driver door lock
F37–
F38–
Relays Usage
K1 Run
K2–
K3 Parking lamps
K4 Upfitter 2
Relays Usage
K5 Rear defogger
K6 Retainedaccessory power
CB1 Power seats
CB2 Power windows

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
262 Vehicle Care
lead to tire failure. Under-inflationalso reduces fuel efficiency and tiretread life, and may affect thevehicle's handling and stoppingability.
Please note that the TPMS is not asubstitute for proper tiremaintenance, and it is the driver'sresponsibility to maintain correct tirepressure, even if under-inflation hasnot reached the level to triggerillumination of the TPMS low tirepressure telltale.
Yo u r v e h i c l e h a s a l s o b e e nequipped with a TPMS malfunctionindicator to indicate when thesystem is not operating properly.The TPMS malfunction indicator iscombined with the low tire pressuretelltale. When the system detects amalfunction, the telltale will flash forapproximately one minute and thenremain continuously illuminated.This sequence will continue uponsubsequent vehicle start-ups aslong as the malfunction exists.
When the malfunction indicator isilluminated, the system may not beable to detect or signal low tire
pressure as intended. TPMSmalfunctions may occur for a varietyof reasons, including the installationof replacement or alternate tires orwheels on the vehicle that preventthe TPMS from functioning properly.Always check the TPMS malfunctiontelltale after replacing one or moretires or wheels on your vehicle toensure that the replacement oralternate tires and wheels allow theTPMS to continue to functionproperly.
SeeTire Pressure MonitorOperation0262.
SeeRadio FrequencyStatement0322.
Tire Pressure Monitor
Operation
This vehicle may have a TirePressure Monitor System (TPMS).The TPMS is designed to warn thedriver when a low tire pressurecondition exists. TPMS sensors aremounted onto each tire and wheelassembly, excluding the spare tireand wheel assembly. The TPMSsensors monitor the air pressure in
the tires and transmit the tirepressure readings to a receiverlocated in the vehicle.
When a low tire pressure conditionis detected, the TPMS illuminatesthe low tire pressure warning lightlocated on the instrument cluster.If the warning light comes on, stopas soon as possible and inflate thetires to the recommended pressureshown on the Tire and LoadingInformation label. SeeVehicle LoadLimits0171.
AmessagetocheckthepressureinaspecifictiredisplaysintheDriverInformation Center (DIC). The lowtire pressure warning light and theDIC warning message come on ateach ignition cycle until the tires areinflated to the correct inflationpressure. If the vehicle has DICbuttons, tire pressure levels can beviewed. For additional information

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 263
and details about the DIC operationand displays, seeDriver InformationCenter (DIC)0108andTireMessages011 8.
The low tire pressure warning lightmay come on in cool weather whenthe vehicle is first started, and thenturn off as the vehicle is driven. Thiscould be an early indicator that theair pressure is getting low andneeds to be inflated to the properpressure.
ATire and Loading Information labelshows the size of the originalequipment tires and the correctinflation pressure for the tires whenthey are cold. SeeVehicle LoadLimits0171,foranexampleoftheTire and Loading Information labeland its location. Also seeTirePressure0260.
The TPMS can warn about a lowtire pressure condition but it doesnot replace normal tiremaintenance. SeeTire Inspection0265,Tire Rotation0265andTires0252.
Caution
Tire sealant materials are not all
the same. A non-approved tire
sealant could damage the TPMS
sensors. TPMS sensor damage
caused by using an incorrect tire
sealant is not covered by the
vehicle warranty. Always use only
the GM approved tire sealant
available through your dealer or
included in the vehicle.
TPMS Malfunction Light and
Message
The TPMS will not function properlyif one or more of the TPMS sensorsare missing or inoperable. When thesystem detects a malfunction, thelow tire pressure warning lightflashes for about one minute andthen stays on for the remainder ofthe ignition cycle. A DIC warningmessage also displays. Themalfunction light and DIC warningmessage come on at each ignition
cycle until the problem is corrected.Some of the conditions that cancause these to come on are:
.One of the road tires has beenreplaced with the spare tire. Thespare tire does not have aTPMS sensor. The malfunctionlight and the DIC messageshould go off after the road tireis replaced and the sensormatching process is performedsuccessfully. See "TPMS SensorMatching Process" later in thissection.
.The TPMS sensor matchingprocess was not done or notcompleted successfully afterrotating the tires. Themalfunction light and the DICmessage should go off aftersuccessfully completing thesensor matching process. See"TPMS Sensor MatchingProcess" later in this section.
.One or more TPMS sensors aremissing or damaged. Themalfunction light and the DICmessage should go off when theTPMS sensors are installed and

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
264 Vehicle Care
the sensor matching process isperformed successfully. Seeyour dealer for service.
.Replacement tires or wheels donot match the original equipmenttires or wheels. Tires and wheelsother than those recommendedcould prevent the TPMS fromfunctioning properly. SeeBuyingNew Tires0268.
.Operating electronic devices orbeing near facilities using radiowave frequencies similar to theTPMS could cause the TPMSsensors to malfunction.
If the TPMS is not functioningproperly, it cannot detect or signal alow tire condition. See your dealerfor service if the TPMS malfunctionlight and DIC message come onand stay on.
TPMS Sensor Matching
Process
Each TPMS sensor has a uniqueidentification code. The identificationcode needs to be matched to a newtire/wheel position after rotating thevehicle’stiresorreplacingoneor
more of the TPMS sensors. Also,the TPMS sensor matching processshould be performed after replacingasparetirewitharoadtirecontaining the TPMS sensor. Themalfunction light and the DICmessage should go off at the nextignition cycle. The sensors arematched to the tire/wheel positions,using a TPMS relearn tool, in thefollowing order: driver side front tire,passenger side front tire, passengerside rear tire, and driver side rear.See your dealer for service or topurchase a relearn tool. A TPMSrelearn tool can also be purchased.See Tire Pressure Monitor SensorActivation Tool atwww.gmtoolsandequipment.com orcall 1-800-GM TOOLS(1-800-468-6657).
There are two minutes to match thefirst tire/wheel position, andfive minutes overall to match all fourtire/wheel positions. If it takeslonger, the matching process stopsand must be restarted.
The TPMS sensor matchingprocess is:
1. Set the parking brake.
2. Turn the ignition to ON/RUNwith the engine off.
3. Press the Remote Keyless
Entry (RKE) transmitter'sQ
andKbuttons at the same
time for approximatelyfive seconds. The horn soundstwice to signal the receiver is inrelearn mode and TIRELEARNING ACTIVE messagedisplays on the DIC screen.
If the vehicle does not haveRKE, press the DriverInformation Center (DIC)vehicle information button untilthe PRESSVTO RELEARNTIRE POSITIONS messagedisplays. The horn soundstwice to signal the receiver is inrelearn mode and TIRELEARNING ACTIVE messagedisplays on the DIC screen.
4. Start with the driver sidefront tire.