ECO CHEVROLET KODIAK 2005 Repair Manual

Loss of Control
Let us review what driving experts say about what
happens when the three control systems — brakes,
steering, and acceleration — do not have enough
friction where the tires meet the road to do what the driver
has asked.
In any emergency, do not give up. Keep trying to
steer and constantly seek an escape route or area
of less danger.
Skidding
In a skid, a driver can lose control of the vehicle.
Defensive drivers avoid most skids by taking reasonable
care suited to existing conditions, and by not overdriving
those conditions. But skids are always possible.
The three types of skids correspond to your vehicle’s
three control systems. In the braking skid, your wheels
are not rolling. In the steering or cornering skid, too much
speed or steering in a curve causes tires to slip and lose
cornering force. And in the acceleration skid, too much
throttle causes the driving wheels to spin.
A cornering skid is best handled by easing your foot off
the accelerator pedal.If you have the Traction Control System (TCS),
remember: It helps avoid only the acceleration skid. See
Traction Control System (TCS) on page 4-10.Ifyou
do not have this system, or if the system is off, then an
acceleration skid is also best handled by easing
your foot off the accelerator pedal.
Of course, traction is reduced when water, snow, ice,
gravel, or other material is on the road. For safety, you
will want to slow down and adjust your driving to
these conditions. It is important to slow down on slippery
surfaces because stopping distance will be longer and
vehicle control more limited.
While driving on a surface with reduced traction, try
your best to avoid sudden steering, acceleration,
or braking, including engine braking by shifting to a
lower gear. Any sudden changes could cause the tires
to slide. You may not realize the surface is slippery
until your vehicle is skidding. Learn to recognize warning
clues — such as enough water, ice, or packed snow
on the road to make a mirrored surface — and
slow down when you have any doubt.
If you have the anti-lock braking system (ABS),
remember: It helps avoid only the braking skid. If you do
not have ABS, then in a braking skid, where the
wheels are no longer rolling, release enough pressure
on the brakes to get the wheels rolling again. This
restores steering control. Push the brake pedal down
steadily when you have to stop suddenly. As long as the
wheels are rolling, you will have steering control.
4-15

No one can see as well at night as in the daytime. But
as we get older these differences increase. A
50-year-old driver may require at least twice as much
light to see the same thing at night as a 20-year-old.
What you do in the daytime can also affect your
night vision. For example, if you spend the day in bright
sunshine you are wise to wear sunglasses. Your
eyes will have less trouble adjusting to night. But if you
are driving, do not wear sunglasses at night. They
may cut down on glare from headlamps, but they also
make a lot of things invisible.
You can be temporarily blinded by approaching
headlamps. It can take a second or two, or even
several seconds, for your eyes to re-adjust to the dark.
When you are faced with severe glare, as from a
driver who does not lower the high beams, or a vehicle
with misaimed headlamps, slow down a little. Avoid
staring directly into the approaching headlamps.Keep your windshield and all the glass on your vehicle
clean — inside and out. Glare at night is made much
worse by dirt on the glass. Even the inside of the glass
can build up a film caused by dust. Dirty glass makes
lights dazzle and flash more than clean glass would,
making the pupils of your eyes contract repeatedly.
Remember that your headlamps light up far less of a
roadway when you are in a turn or curve. Keep
your eyes moving; that way, it is easier to pick out dimly
lighted objects. Just as your headlamps should be
checked regularly for proper aim, so should your eyes
be examined regularly. Some drivers suffer from
night blindness — the inability to see in dim light — and
are not even aware of it.
4-17

Before changing lanes, check your mirrors. Then use
your turn signal.
Once you are moving on the freeway, make certain you
allow a reasonable following distance. Expect to
move slightly slower at night.
When you want to leave the freeway, move to the
proper lane well in advance. If you miss your exit, do
not, under any circumstances, stop and back up. Drive
on to the next exit.
The exit ramp can be curved, sometimes quite
sharply. The exit speed for cars — but not larger
vehicles — is usually posted. You should go
more slowly.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you may tend to think you are
going slower than you actually are.Highway Hypnosis
Is there actually such a condition as highway hypnosis?
Or is it just plain falling asleep at the wheel? Call it
highway hypnosis, lack of awareness, or whatever.
When you drive the vehicle for a long distance, there is
something about an easy stretch of road with the
same scenery, along with the hum of the tires on the
road, the drone of the engine, and the rush of the wind
against the vehicle that can make you sleepy. Do
not let it happen to you! If it does, your vehicle can leave
the road in less than a second, and you could crash
and be injured.
What can you do about highway hypnosis? First, be
aware that it can happen.
Then here are some tips:
•Make sure your vehicle is well ventilated, with a
comfortably cool interior.
•Keep your eyes moving. Scan the road ahead and
to the sides. Check your mirrors and your
instruments frequently.
•If you get sleepy, pull off the road into a rest,
service, or parking area and take a nap, get some
exercise, or both. For safety, treat drowsiness
on the highway as an emergency.
4-23

If Your Vehicle is Stuck in Sand,
Mud, Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you do not want to
spin your wheels too fast. The method known as rocking
can help you get out when you are stuck, but you
must use caution.
{CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured.
And, the transmission or other parts of the
vehicle can overheat. That could cause an
engine compartment re or other damage.
When you are stuck, spin the wheels as little as
possible. Do not spin the wheels above 35 mph
(55 km/h) as shown on the speedometer.
Notice:Spinning your wheels can destroy parts of
your vehicle as well as the tires. If you spin the
wheels too fast while shifting your transmission
back and forth, you can destroy your transmission.
Rocking Your Vehicle to Get It Out
First, turn the steering wheel left and right. That will clear
the area around the front wheels. If you have a
four-wheel-drive vehicle, shift into 4HI. SeeFour-Wheel
Drive on page 2-33. If your vehicle has traction
control, you should turn the traction control system off.
SeeTraction Control System (TCS) on page 4-10.
Then shift back and forth between REVERSE (R) and a
forward gear, or with a manual transmission, between
FIRST (1) or SECOND (2) and REVERSE (R), spinning
the wheels as little as possible. Release the accelerator
pedal while you shift, and press lightly on the
accelerator pedal when the transmission is in gear. By
slowly spinning your wheels in the forward and
reverse directions, you will cause a rocking motion that
may free your vehicle. If that does not get you out
after a few tries, you may need to be towed out. If you
do need to be towed out, seeTowing Your Vehicle
on page 4-35.
4-30

Adding a Snow Plow or Similar
Equipment
If you will be installing a snow plow on your vehicle, we
recommend that the vehicle be equipped with the
snow plow prep package (RPO ANQ). Before installing
a snow plow, see your dealer for information on
other recommended optional equipment and vehicle
weight restrictions.
Notice:If your vehicle does not have the snow
plow prep package, adding a plow can damage your
vehicle, and the repairs would not be covered by
warranty. The payload your vehicle can carry will be
reduced when a snow plow is installed. Your
vehicle can be damaged if either the front or rear
axle ratings, or the GVW, are exceeded. See
your dealer for more information.
{CAUTION:
On some vehicles equipped with certain front
mounted equipment, such as a snow plow, it
may be possible to load the front axle to the
front GAWR but not have enough weight on
the rear axle to have proper braking
performance. If your brakes can not work
properly, you could have a crash. To help your
brakes work properly when a snow plow is
installed, always follow the snow plow
manufacturer or installer’s recommendation for
rear ballast to ensure a proper front and rear
weight distribution ratio, even though the
actual front weight may be less than the front
GAWR, and the total vehicle weight is less
than the GVWR. Maintaining a proper front and
rear weight distribution ratio is necessary to
provide proper braking performance.
4-34

Other Service Items........................................5-66
Fuel Filter....................................................5-66
Primary Fuel Filter and Water Separator..........5-67
Secondary Fuel Filter and Water Separator/
Heater (Caterpillar
®Diesel)..........................5-68
Automatic Ether Injection System
(Caterpillar
®Diesel)....................................5-68
Front Wheel Bearings with Oil-Filled Hubs........5-69
Air Conditioning System.................................5-70
Tires..............................................................5-70
Inflation - Tire Pressure.................................5-71
Wheel Loading.............................................5-71
Dual Tire Operation.......................................5-72
When It Is Time for New Tires.......................5-72
Wheel Alignment and Tire Balance..................5-73
Tightening the Wheel Nuts.............................5-73
Wheel Replacement......................................5-77
If a Tire Goes Flat........................................5-78
Appearance Care............................................5-79
Cleaning the Inside of Your Vehicle.................5-80
Fabric/Carpet...............................................5-81
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-82
Care of Safety Belts......................................5-82
Weatherstrips...............................................5-82Washing Your Vehicle...................................5-83
Cleaning Exterior Lamps/Lenses.....................5-83
Finish Care..................................................5-83
Windshield and Wiper Blades.........................5-84
Aluminum or Chrome-Plated Wheels................5-84
Tires...........................................................5-85
Sheet Metal Damage.....................................5-85
Finish Damage.............................................5-85
Underbody Maintenance................................5-85
Chemical Paint Spotting.................................5-85
Vehicle Identication......................................5-87
Vehicle Identification Number (VIN).................5-87
Service Statement.........................................5-87
Service Parts Identification Label.....................5-88
Electrical System............................................5-88
Add-On Electrical Equipment..........................5-88
Headlamp Wiring..........................................5-88
Windshield Wiper Fuses................................5-88
Fusible Links................................................5-89
Power Windows and Other Power Options.......5-89
Fuses and Circuit Breakers............................5-89
Instrument Panel Fuse Block..........................5-89
Underhood Fuse Block..................................5-92
Capacities and Specications..........................5-95
Normal Maintenance Replacement Parts.........5-100
Section 5 Service and Appearance Care
5-2

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-8.
Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-59.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeePart D: Maintenance Record on page 6-34.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

Fuel
If your vehicle has a diesel engine, seeDiesel Engine
Fuel on page 5-7.
For vehicles with gasoline engines, please read this.
Gasoline Octane
Use regular unleaded gasoline with a posted octane of
87 or higher. If the octane is less than 87, you may get a
heavy knocking noise when you drive. If this occurs,
use a gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine.
A little pinging noise when you accelerate or drive uphill is
considered normal. This does not indicate a problem
exists or that a higher-octane fuel is necessary. If you are
using 87 octane or higher-octane fuel and hear heavy
knocking, your engine needs service.
Gasoline Specications
It is recommended that gasoline meet specifications
which were developed by automobile manufacturers
around the world and contained in the World-Wide Fuel
Charter which is available from the Alliance of Automobile
Manufacturers at www.autoalliance.org/fuel_charter.htm.
Gasoline meeting these specifications could provide
improved driveability and emission control system
performance compared to other gasoline.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
In most cases, you should not have to add anything to
your fuel. However, some gasolines contain only the
minimum amount of additive required to meet
U.S. Environmental Protection Agency regulations.
General Motors recommends that you buy gasolines that
are advertised to help keep fuel injectors and intake
valves clean. If your vehicle experiences problems due to
dirty injectors or valves, try a different brand of gasoline.
Also, your GM dealer has additives that will help correct
and prevent most deposit-related problems.
5-6

Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specifications described earlier.
Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors
does not recommend the use of such gasolines.
Fuels containing MMT can reduce the life of spark plugs
and the performance of the emission control system
may be affected. The malfunction indicator lamp
may turn on. If this occurs, return to your authorized
GM dealer for service.Diesel Engine Fuel
For the Caterpillar®diesel, see the Caterpillar®
Operation & Maintenance Manual for information
concerning fuel usage.
Notice:Diesel fuel or fuel additives not
recommended in this manual could damage your
fuel system and engine. Your warranty would
not cover this damage. And:
Diesel fuel that has been mixed with engine oil
or automatic transmission uid could damage
your engine and emission controls.
Aftermarket diesel fuel additives are not tested
by General Motors. Some additives, particularly
those which contain alcohol or water emulsiers,
may damage your fuel system. If you believe that
unique circumstances call for a fuel additive to
be used, consult your dealer for advice.
If you ever run out of diesel fuel, it can be difficult
to restart your engine. To avoid all this, never let
your tank get empty.
If gasoline is ever accidentally added to the fuel
tank, to avoid severe engine damage, do not run the
engine until the fuel tank can be drained.
If you run out of fuel,Running Out of Fuel on page 5-15
tells you how to restart your engine.
5-7

What Fuel to Use
In the United States, for best results use Number 2-D
diesel fuel year-round (above and below freezing
conditions) as oil companies blend Number 2-D fuel to
address climate differences. Number 1-D diesel fuel
may be used in very cold temperatures (when it stays
below 0°F or−18°C); however, it will produce a
power and fuel economy loss. Avoid the use of
Number 1-D diesel fuel in warm or hot climates.
It may result in stalling, poor starting when the engine
is hot and may damage the fuel injection system.
At a minimum, the diesel fuel you use should meet
specifications ASTM D975-03 (Grade Low Sulfur) in the
United States. In addition, the Engine Manufacturers
Association (EMA) has identified properties of an
improved diesel fuel for better engine performance and
durability. Diesel fuels corresponding to the EMA
Recommended Guideline on Premium Diesel Fuel
(FQP-1A) could provide better starting, less noise and
better vehicle performance. If there are questions
about the fuel you are using, contact your fuel supplier.
If your vehicle has the 6.6L engine, it is acceptable
to use diesel fuel containing up to 5% biodiesel (B5), but
the final blended fuel must meet the same specification,
ASTM D975-03 (Grade Low Sulfur), as other fuels
used in your vehicle, and the biodiesel used for making
this fuel must meet the ASTM D6751-03 specification.Biodiesel is produced from vegetable oils or animal fat
that have been chemically modified to reduce the
possibility of damage to your fuel system and engine.
Higher concentration (i.e., greater than B5)
biodiesel-containing fuels or the use of unmodified
bio-oils blended into diesel fuel at any concentration is
not recommended and could damage your fuel
system and engine. Such damage would not be covered
by your warranty. If there are questions about the
biodiesel-containing fuels you are using, contact your
fuel supplier.
Diesel fuel may foam when you fill your tank. This can
cause the automatic pump nozzle to shut off, even
though your tank is not full. If this happens, just wait for
the foaming to stop and then continue to fill your tank.
{CAUTION:
Heat coming from the engine may cause the fuel
to expand and force the fuel out of your tank.
If something ignites the fuel, a re could start
and people could be burned. To help avoid this,
ll your fuel tank only until the automatic nozzle
shuts off. Do not try to top it off.
5-8