four CHEVROLET KODIAK 2007 Owner's Guide

Fuse Usage
7 Hazard Warning Flashers
8 Power Post
9 Courtesy Lamps
10 Warning Lights, Gages and Indicators
11 Starter
12 Rear Axle/Four-Wheel-Drive
13Trailer Turn Signals/Hazard Warning
Flashers
14 Radio/Chime
15 Daytime Running Lamps
16 Airbag System
17 Exterior/Interior Lamps
18 Parking Brake
19 Accessory Power
20 Ignition 4
21 Sidemarker Lamps
22 Turn Signal/Backup Lamps
23 TransmissionFuse Usage
24 Hydraulics/Air Brake
A Spare
B Spare
Fuse Usage
Blank Not Used
BRK Brake Warning Lamp
RT PRK Passenger’s Side Parking Lamps
Blank Not Used
Blank Not Used
LT PARK Driver’s Side Parking Lamps
RT REAR
TRN/STOPPassenger’s Side Rear Turn
Signal/Stoplamp
LT REAR
TRN/STOPDriver’s Side Rear Turn
Signal/Stoplamp
RADIO Radio
Blank Not Used
Blank Not Used
PWR WNDW Power Windows
343

ApplicationCapacities
English Metric
Front 4WD Axle (G38) 7.0 pt 3.6 L
Rear Axle – Single Speed
80 (GL4) 8.0 pt 3.7 L
19060D (HPM), 19060S (HPK), 21060D (HPN),
21060S (HPP), 22060S (HPG)31.0 pt 14.7 L
23090S (HPT) 42.5 pt 20.1 L
23105D (HNB), 23105S (HNA) 51.0 pt 24.1 L
26105S (HPA) 51.0 pt 24.1 L
S110 (HD2) and S130 (HD1) 15.0 pt 7.1 L
Rear Axle – Tandem
DS344 (front) (HPI) 34.0 pt 16.1 L
DS344 (rear) (HPI) 31.0 pt 14.7 L
DS404 (HPE), DS404P (HPJ) (front/rear unit) 32.0 pt 15.1 L
RSH44 (front/ rear unit) (HP3) 29.0 pt 13.7 L
Rear Axle – Two-Speed
19060T (HPL), 22060T (HPH) 38.0 pt 18.0 L
21060T (H15) 38.0 pt 18.0 L
23082T (H25) 44.0 pt 20.8 L
26080T (GJ4) 44.0 pt 20.8 L
Transfer Case (Four-Wheel Drive) 4.0 pt 1.9 L
350

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Have you purchased the GM Protection Plan? The
Plan supplements your new vehicle warranties.
See your Warranty and Owner Assistance booklet
or your dealer for details.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed
in this manual are necessary to keep your
vehicle in good working condition. Any damage
caused by failure to follow scheduled maintenance
may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to
keep your vehicle in good working condition, but
also helps the environment. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper fluid levels or the wrong
tire inflation can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
How This Section is Organized
This maintenance schedule is divided into
four parts:
“Part A: Scheduled Maintenance Services”
explains what to have done and how often. Some
of these services can be complex, so unless
you are technically qualified and have the
necessary equipment, you should let your GM
dealer’s service department do these jobs.
Your GM dealer has GM-trained and supported
service people that will perform the work using
genuine GM parts.
360

❑Clean air brake application valve (or every
3 months, or every 300 hours, whichever
occurs first). Lubricate linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
100,000 Miles (160 000 km)
❑Diesel Only: Inspect engine drive belt;
replace as necessary.
❑Gasoline Engine Only (Vehicles with
GVW of 16,000 lbs or less): Spark plug
service.(2) (25)
❑Change power steering fluid (or every
36 months, whichever occurs first).(12)
❑Replace power steering reservoir filter element
(or every 24 months, whichever occurs first).
❑Wheel bearing (oil type) service (and whenever
hubs are removed).(22) (36)
❑Except four-wheel drive: Front axle service.(31)
❑Four-wheel drive only: Front axle service.(30)
❑Four-wheel drive only: Transfer case
service.(30)
❑Rear axle service — Eaton
®, Rockwell®,
Spicer®axles (or every 12 months, whichever
occurs first).(30)❑Exhaust brake service, if equipped. Check for
excessive spindle free play and smooth
operation. Lubricate ball joint cap.
❑Inspect air compressor discharge port (or every
6 months or every 1,800 hours, whichever
occurs first).
❑Manual transmission (ZF 6-speed only) fluid
replacement (or every 48 months, whichever
occurs first).
❑Trailer brake hand control valve service (or every
12 months, or every 3,600 hours, whichever
occurs first).(35)
120,000 Miles (192 000 km)
❑C600, C700, and C800 Gasoline Engines Only:
Replace engine drive belts.
❑C400 and C500 Gasoline Engines Only: Engine
drive belts service (or every 12 months,
whichever occurs first).(17)
150,000 Miles (240 000 km)
❑Cooling system service (or every 60 months
since last service, whichever occurs
first).(2) (29)
❑Diesel Engine Only: Inspect engine drive belt;
replace as necessary.
382

200,000 Miles (320 000 km)
❑Rear axle service — Eaton®, Rockwell®,
Spicer®axles (or every 12 months,
whichever occurs first).(30)
❑Remove, disassemble, clean, and inspect the
air brake trailer supply valve (or every 2 years,
or every 7,200 hours, whichever occurs first).
❑Diesel Engine Only: Inspect engine drive belt;
replace as necessary.
250,000 Miles (400 000 km)
❑Four-wheel drive only: Front axle service.(30)
❑Four-wheel drive only: Transfer case
service.(30)
❑Manual transmission (except ZF 6-speed)
fluid replacement (or every 60 months,
whichever occurs first).
300,000 Miles (480 000 km)
❑Rear axle service — Eaton®, Rockwell®,
Spicer®axles (or every 12 months,
whichever occurs first).(30)
❑Remove, disassemble, clean, and inspect
the air brake air dryer (or every 3 years,
or 10,800 hours, whichever occurs first).
Replace desiccant.
Footnotes
† = The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission
warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We,
however, urge that all recommended maintenance
services be performed at the indicated intervals
and the maintenance be recorded.
(1)= If your vehicle has an Allison Transmission
®,
your GM owner manual is supplemented by an
Allison Transmission
®Operator’s Manual. Always
refer to these manuals for related maintenance
services.
383

Usage Fluid/Lubricant
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).
Transfer Case
(Four-Wheel
Drive)Manual Transmission Fluid
(GM Part No. U.S. 88861800,
in Canada 88861801).
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).Usage Fluid/Lubricant
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939,
in Canada 10953496).
Propshafts
and SplinesWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with
Teflon, Superlube
(GM Part No. U.S. 12371287,
in Canada 10953437).
399

Flashers, Hazard Warning........................... 142
Flat Tire...................................................... 330
Fluid
Automatic Transmission............................ 282
Manual Transmission................................ 283
Power Steering........................................ 295
Windshield Washer.................................. 296
Four-Wheel Drive...............................119, 312
Front Axle................................................... 313
Front Wheel Bearings with Oil-Filled Hubs ... 319
Fuel............................................................ 251
Additives.................................................. 252
Diesel Engine Fuel................................... 253
Filling a Portable Fuel Container.............. 266
Filling Your Tank...................................... 264
Filter........................................................ 317
Filter Replacement................................... 263
Fuels in Foreign Countries....................... 264
Gage....................................................... 181
Gasoline Octane...................................... 251
Gasoline Specifications............................ 251
Primary Filter and Water Separator.......... 317
Running Out of Fuel................................ 262
Secondary Filter and Water Separator/
Heater.................................................. 318
Very Cold Weather Operation................... 256
Water in Fuel........................................... 256Fuel (cont.)
Water in Warning Light............................ 182
What Fuel to Use.................................... 253
Fuses
Fuses and Circuit Breakers...................... 341
Instrument Panel Fuse Block................... 342
Underhood Fuse Block............................. 344
Windshield Wiper..................................... 341
G
Gage
Air Pressure............................................. 183
Check Gages Warning Light..................... 180
Engine Coolant Temperature.................... 173
Filter Minder............................................ 182
Fuel......................................................... 181
Hourmeter................................................ 183
Oil Pressure............................................. 175
Speedometer........................................... 163
Tachometer.............................................. 163
Transmission Temperature........................ 178
Voltmeter Gage........................................ 168
Gasoline
Octane..................................................... 251
Specifications........................................... 251
Gasoline Engine, Starting.............................. 97
GM Mobility Reimbursement Program.......... 407
422