wheel CHEVROLET KODIAK 2007 Manual Online

(13)= Check front and rear suspension. Look
for damaged, loose, or missing parts or parts
showing signs of wear or lack of lubrication.
Replace parts as needed.
(14)= Adjust tire pressures as indicated on the
Certification or Tire Information label for optimum
tire life. SeeTires on page 321for further
details. Check tires for excessive or abnormal
wear or damage. Also check for damaged wheels.
Replace wheels and/or tires as needed.
(15)= Check spring-to-axle U-bolts and shackle
bolts for proper torque. See the service manual for
torque sequence and specifications. When parts
are replaced, the torque must be checked and
adjusted more often during the first 6,000 miles
(10 000 km). Check torque at 500 miles (800 km)
and 2,000 miles (3 000 km) after first use of parts.
(16)= Check complete exhaust system and
cab areas near the exhaust system for broken,
damaged, missing, or out-of-position parts.
Also inspect for open seams, holes, loose
connections, or other conditions which could let
exhaust fumes seep into the driver compartment.Needed repairs should be made at once. To help
maintain system integrity, replace exhaust
pipes whenever a new muffler is put on.
(17)= Check all gasoline engine drive belts for
cracks, fraying, and wear. Replace as needed.
(18)= Adjust valve lash. Incorrect valve clearance
will result in increased engine noise and reduced
engine output.
(19)= With the engine off and below normal
operating temperature, check to see that
the thermostatically controlled engine cooling fan
can be rotated by hand on viscous-operated
drives. Replace as needed.
(20)= Check shields and underhood insulation
for damage or looseness. Adjust or replace
as needed.
(21)= Inspect parking brake drum and linings for
wear or cracks and check linkage and adjustment.
387

(22)= Wheel bearing service:
•Grease type — Clean, inspect, and lubricate
with the proper wheel bearing grease at
designated intervals or when hubs are
removed. SeePart C: Recommended Fluids
and Lubricants on page 397.
•Oil-filled type — Some wheel bearings are
lubricated by axle lubricant. When you
have oil-filled hubs, use lubricant identical
to that used in the axle. Lubricant change
intervals are the same for front and rear
axles. However, you must maintain the proper
oil level between change intervals. See
Front Wheel Bearings with Oil-Filled Hubs
on page 319andPart C: Recommended
Fluids and Lubricants on page 397.
(23)= Check the air intake system installation
to see that gaskets are seated properly and
all hose connections, fasteners, and other
components are tight. Tighten connections
and fasteners or replace parts as required.(24)= Evaporative Control System Service,
if equipped: Check all fuel and vapor lines and
hoses for proper connections and correct routing
(or every 24 months, whichever occurs first).
Replace parts as needed.
(25)= Replace spark plugs. Inspect wires for
damage. Check the wire boot and boot heat
shield fit at spark plugs and coil. Replace parts
as needed.
(26)= Check the fuel tank, fuel cap and fuel lines
for damage which could cause leakage. Inspect
fuel cap for correct sealing ability and any
indications of damage. Check fuel cap gasket
for even filler neck imprint. Replace parts as
needed.
(27)= Check Exhaust Gas Recirculation (EGR)
system as described in the service manual.
SeeService Publications Ordering Information
on page 415.
388

(28)= Inspect Electronic Vacuum Regulator
Valve (EVRV) filter for excessive contamination
or plugging. If needed, clean filter with solution
of soap and water, let dry and install.
(29)= Drain, flush, and refill cooling system.
This service can be complex; you should
have your dealer perform this service. See
Part C: Recommended Fluids and Lubricants
on page 397for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap, and
neck. Pressure test cooling system and pressure
cap. For Caterpillar
®diesel engines, always
refer to the Caterpillar®Diesel Engine Operation &
Maintenance Manual for coolant recommendations
and change intervals.
(30)= Change the lubricant. See
Part C: Recommended Fluids and
Lubricants on page 397.
(31)= Front axle service: Re-pack upper
kingpin roller bearing.(32)= Air brake service:
•Inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing,
etc. Inspect drum brake linings for wear or
cracks. Inspect other brake parts at each
wheel, including drums and wheel speed
sensor wiring. Check brake pedal for
excessive free play or travel (or every
6 months, whichever occurs first) and have
serviced if needed. Check brakes more often
if driving habits and conditions result in
frequent braking. Replace air dryer cartridge
only if excessive oil or moisture is present.
A small amount of oil in the system is normal
and should not be considered as a reason
to replace the cartridge.
•Test air lines for leaks; tighten as needed.
Replace compressor filter.
•Inspect air parking brake chamber for leaks
and damage. Inspect lines and hoses for
leaks, cracks, chafing, etc. Also check
all attachments for tightness, wear, or damage.
Note: The spring brake section of the rear
brake diaphragms are non-serviceable.
389

•Replace the air compressor filter element,
mounted on the air compressor. For remote
air compressor intake service, refer to engine
air cleaner filter replacement.
•Remove, disassemble, clean, and inspect the
safety valve, service brake chambers, quick
release valves, quick release/double check
valve combinations, parking brake control
valve, double check valves, pressure
protection valves, and ether injector
(if equipped).
•Remove, disassemble, and clean the
application valve; replace parts showing wear.
•Remove, disassemble, clean, and inspect
the spring brake control valve; replace
rubber parts.
(33)= Clean and lubricate air brake automatic
slack adjuster. Check pushrod travel and
auto adjustment operation. Have serviced
if needed.(34)= Air brake chamber service: Check operation,
mounting clamps, and air lines and check for leaks.
(35)= Trailer brake hand control valve service:
Check operation; lubricate cam and follower.
(36)= Tighten the wheel stud nuts to the specified
torque values at 100 miles (160 km). Thereafter,
tighten them 1,000 miles (1 600 km) after each
time the wheel is removed. SeeTightening
the Wheel Nuts on page 325.
(37)= Inspect and clean any accumulated dirt,
gravel, or other foreign objects from the valves and
valve boots as needed. Using light oil, lubricate
brake pedal to brake application valve linkage
components. Check any rubber boots for cracks,
holes, or deterioration and replace if necessary.
390

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough
room around the vehicle.
2. Firmly apply both the parking brake and the
regular brakes.
Do not use the accelerator pedal, and be ready
to turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to
start the engine in each gear. The starter
should work only in PARK (P), if equipped,
or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, the starter
should work only when the clutch pedal is
all the way down.
Automatic Transmission Shift
Indicator Check
Check that the indicator points to the gear chosen.
Steering Check
Be alert for any changes in steering action,
abnormal front tire wear or steering wheel position.
An inspection or service is needed when the
steering wheel is harder to turn or has too much
free play, or if there are strange sounds when
turning or parking.
Brake System Check
Be alert to illumination of the low air warning lamp
or for the tone alarm, or changes in braking
action, such as repeated pulling to one side,
unusual sounds when braking or increased
brake pedal travel. Make sure air brake system
reservoirs are drained daily with full system
air pressure, and check system for leaks.
Any of these conditions could indicate the need
for brake system inspection and/or service.
393

Usage Fluid/Lubricant
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).
Transfer Case
(Four-Wheel
Drive)Manual Transmission Fluid
(GM Part No. U.S. 88861800,
in Canada 88861801).
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675,
in Canada 10953512).Usage Fluid/Lubricant
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939,
in Canada 10953496).
Propshafts
and SplinesWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with
Teflon, Superlube
(GM Part No. U.S. 12371287,
in Canada 10953437).
399

Overseas — Customer Assistance
Please contact the local General Motors
Business Unit.
Mexico, Central America and
Caribbean Islands/Countries
(Except Puerto Rico and U.S.
Virgin Islands) — Customer Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Reimbursement
Program
This program, available to qualified applicants,
can reimburse you up to $1,000 of the cost
of eligible aftermarket adaptive equipment required
for your vehicle, such as hand controls or a
wheelchair/scooter lift.
The offer is available for a very limited period of
time from the date of vehicle purchase/lease.
For more details, or to determine your vehicle’s
eligibility, visit gmmobility.com or call the GM
Mobility Assistance Center at 1-800-323-9935.
Text telephone (TTY) users, call 1-800-833-9935.
General Motors of Canada also has a Mobility
Program. Call 1-800-GM-DRIVE (463-7483)
for details. TTY users call 1-800-263-3830.
407

A
Accessory Power Outlet(s).......................... 156
Adding a Snow Plow or Similar
Equipment................................................ 240
Adding Equipment to Your Airbag-Equipped
Vehicle....................................................... 81
Additives, Fuel............................................ 252
Add-On Electrical Equipment....................... 340
Air Cleaner/Filter, Engine............................. 280
Air Conditioning........................................... 157
Air Conditioning System.............................. 320
Air Pressure Gage...................................... 183
Air Shift Control........................................... 114
Air Suspension............................................ 129
Air Suspension Seats.................................... 13
Airbag
Off Light.................................................. 166
Readiness Light....................................... 165
Airbag Sensing and Diagnostic
Module (SDM).......................................... 409
Airbag System............................................... 68
Adding Equipment to Your
Airbag-Equipped Vehicle......................... 81
Airbag Off Switch....................................... 76
How Does an Airbag Restrain?.................. 73
Servicing Your Airbag-Equipped Vehicle..... 80Airbag System (cont.)
What Makes an Airbag Inflate?.................. 73
What Will You See After an Airbag
Inflates?................................................. 74
When Should an Airbag Inflate?................. 72
Where Are the Airbags?............................. 70
AM-FM Radio.............................................. 186
Antenna, Fixed Mast................................... 204
Anti-Lock Brake System (ABS).................... 212
Anti-Lock Brake, System Warning Light....... 172
Anti-Lock Brakes, Trailer System
Warning Light........................................... 172
Appearance Care
Aluminum or Chrome-Plated Wheels........ 337
Care of Safety Belts................................ 334
Chemical Paint Spotting........................... 338
Cleaning Exterior Lamps/Lenses.............. 335
Cleaning the Inside of Your Vehicle.......... 331
Fabric/Carpet........................................... 333
Finish Care.............................................. 335
Finish Damage......................................... 338
Instrument Panel, Vinyl, and Other
Plastic Surfaces.................................... 334
Sheet Metal Damage............................... 337
Tires........................................................ 337
Underbody Maintenance........................... 338
Vehicle Care/Appearance Materials.......... 339
417

Care of
Safety Belts............................................. 334
Your Cassette Tape Player....................... 202
Your CD Player........................................ 204
Your CDs ................................................. 203
Center Console Storage Area...................... 135
Center Passenger Position, Safety Belts........ 37
Charging System Light................................ 167
Check
Engine Light............................................ 174
Gages Warning Light............................... 180
Checking Things Under the Hood................ 266
Chemical Paint Spotting.............................. 338
Child Restraints
Child Restraint Systems............................. 49
Infants and Young Children........................ 45
Lower Anchors and Tethers for Children..... 57
Older Children........................................... 42
Securing a Child Restraint in a Rear
Outside Seat Position............................. 58
Securing a Child Restraint in the Center
Rear Seat Position (Crew Cab) or
Center Front Position.............................. 60
Securing a Child Restraint in the Right
Front Seat Position................................. 63
Where to Put the Restraint................. 54, 55
Chime Level Adjustment.............................. 204Cigarette Lighter.......................................... 157
Cleaning
Aluminum or Chrome-Plated Wheels........ 337
Exterior Lamps/Lenses............................. 335
Fabric/Carpet........................................... 333
Finish Care.............................................. 335
Inside of Your Vehicle .............................. 331
Instrument Panel, Vinyl, and Other
Plastic Surfaces.................................... 334
Tires........................................................ 337
Underbody Maintenance........................... 338
Washing Your Vehicle .............................. 335
Weatherstrips........................................... 334
Windshield and Wiper Blades................... 336
Climate Control System............................... 157
Outlet Adjustment..................................... 160
Rear Heating System............................... 161
Collision Damage Repair............................. 410
Control of a Vehicle..................................... 210
Coolant
Engine Temperature Gage........................ 173
Heater, Engine......................................... 111
Low Warning Light................................... 173
Surge Tank Pressure Cap........................ 288
Cooling System........................................... 290
Cruise Control............................................. 146
419

Flashers, Hazard Warning........................... 142
Flat Tire...................................................... 330
Fluid
Automatic Transmission............................ 282
Manual Transmission................................ 283
Power Steering........................................ 295
Windshield Washer.................................. 296
Four-Wheel Drive...............................119, 312
Front Axle................................................... 313
Front Wheel Bearings with Oil-Filled Hubs ... 319
Fuel............................................................ 251
Additives.................................................. 252
Diesel Engine Fuel................................... 253
Filling a Portable Fuel Container.............. 266
Filling Your Tank...................................... 264
Filter........................................................ 317
Filter Replacement................................... 263
Fuels in Foreign Countries....................... 264
Gage....................................................... 181
Gasoline Octane...................................... 251
Gasoline Specifications............................ 251
Primary Filter and Water Separator.......... 317
Running Out of Fuel................................ 262
Secondary Filter and Water Separator/
Heater.................................................. 318
Very Cold Weather Operation................... 256
Water in Fuel........................................... 256Fuel (cont.)
Water in Warning Light............................ 182
What Fuel to Use.................................... 253
Fuses
Fuses and Circuit Breakers...................... 341
Instrument Panel Fuse Block................... 342
Underhood Fuse Block............................. 344
Windshield Wiper..................................... 341
G
Gage
Air Pressure............................................. 183
Check Gages Warning Light..................... 180
Engine Coolant Temperature.................... 173
Filter Minder............................................ 182
Fuel......................................................... 181
Hourmeter................................................ 183
Oil Pressure............................................. 175
Speedometer........................................... 163
Tachometer.............................................. 163
Transmission Temperature........................ 178
Voltmeter Gage........................................ 168
Gasoline
Octane..................................................... 251
Specifications........................................... 251
Gasoline Engine, Starting.............................. 97
GM Mobility Reimbursement Program.......... 407
422