wheel CHEVROLET KODIAK 2007 Service Manual

Towing
Towing Your Vehicle
Consult your dealer or a professional towing service
if you need to have your disabled vehicle towed.
SeeRoadside Assistance Program on page 408.
Releasing Air-Operated Parking Brakes
If your vehicle has air brakes, you could have a
special towing problem. If your vehicle has to
be towed because of a complete loss of air
pressure from both systems, the parking brakes
will have automatically engaged. The tow operator
can release the brakes manually by using the
following steps. Then your vehicle can be towed
with all wheels or only the rear wheels on
the ground.
1. Block the wheels of the vehicle.2. Remove the release stud and nut from the
side of the brake chamber. Some chambers
have studs which are visible at all times.
241

Engine Overheating................................... 288
Cooling System (Gas and
DURAMAX
®/Isuzu Engines).................... 290
Engine Fan Noise..................................... 294
Power Steering Fluid................................. 295
Windshield Washer Fluid........................... 296
Brakes...................................................... 297
Battery...................................................... 304
Jump Starting............................................ 305
Rear Axle.................................................... 311
Rear Axle Shift Motor................................ 312
Four-Wheel Drive........................................ 312
Front Axle................................................... 313
Noise Control System................................. 314
Tampering with Noise Control System
Prohibited.............................................. 314
Bulb Replacement....................................... 315
Windshield Wiper Blade Replacement....... 316Other Service Items.................................... 317
Fuel Filter.................................................. 317
Primary Fuel Filter and Water Separator...... 317
Secondary Fuel Filter and Water
Separator/Heater (Caterpillar
®Diesel)...... 318
Automatic Ether Injection System
(Caterpillar
®Diesel)................................ 318
Front Wheel Bearings with
Oil-Filled Hubs....................................... 319
Air Conditioning System............................ 320
Tires............................................................ 321
Inflation - Tire Pressure............................. 322
Wheel Loading.......................................... 323
Dual Tire Operation................................... 323
When It Is Time for New Tires.................. 324
Wheel Alignment and Tire Balance............ 324
Tightening the Wheel Nuts........................ 325
Wheel Replacement.................................. 328
If a Tire Goes Flat.................................... 330
Section 5 Service and Appearance Care
246

Appearance Care........................................ 331
Cleaning the Inside of Your Vehicle.......... 331
Fabric/Carpet............................................. 333
Instrument Panel, Vinyl, and Other
Plastic Surfaces..................................... 334
Care of Safety Belts.................................. 334
Weatherstrips............................................ 334
Washing Your Vehicle............................... 335
Cleaning Exterior Lamps/Lenses................ 335
Finish Care............................................... 335
Windshield and Wiper Blades.................... 336
Aluminum or Chrome-Plated Wheels......... 337
Tires......................................................... 337
Sheet Metal Damage................................. 337
Finish Damage.......................................... 338
Underbody Maintenance............................ 338
Chemical Paint Spotting............................ 338Vehicle Identication.................................. 340
Vehicle Identification Number (VIN)........... 340
Service Parts Identification Label............... 340
Electrical System........................................ 340
Add-On Electrical Equipment..................... 340
Headlamp Wiring....................................... 341
Windshield Wiper Fuses............................ 341
Fusible Links............................................. 341
Power Windows and Other Power
Options.................................................. 341
Fuses and Circuit Breakers....................... 341
Instrument Panel Fuse Block..................... 342
Underhood Fuse Block.............................. 344
Capacities and Specications.................... 347
Normal Maintenance Replacement Parts..... 352
Engine Drive Belt Routing......................... 355
Section 5 Service and Appearance Care
247

Hood Latches
To tilt the hood forward, pull back and up on each
of the hood latches, located above the wheel
wells on both sides of the vehicle.Then take the hand hold and pull the hood
forward.
267

Four-Wheel Disc Brakes
(Hydraulic Only)
Your vehicle has four-wheel disc brakes.
Some driving conditions or climates may cause a
brake squeal when the brakes are first applied
or lightly applied. This does not mean something
is wrong with the brakes.
Brake linings should always be replaced as
complete axle sets.
Four-Wheel and Six-Wheel Drum
Brakes (Air Only)
The brake drums should be removed and
inspected each time the tires are removed for
rotation or changing. When you have the
front brakes replaced, have the rear brakes
inspected, too.
Brake linings should always be replaced as
complete axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return
to normal height, or if there is a rapid increase in
pedal travel. This could be a sign that brake service
is needed.
Brake Adjustment
Every time you make a brake stop, the brakes
adjust for wear.
Brake Adjustment on Air Braked
Vehicles
Your vehicle has automatic slack adjusters.
Every time you make a brake stop, the brakes
automatically adjust for wear. Slack adjusters
should never be manually adjusted to correct
excessive brake chamber pushrod stroke.
Excessive brake chamber pushrod stroke means
that the brake system needs to be serviced by
a qualified service technician.
Notice:Do not manually adjust automatic slack
adjusters. Manual adjustment of the automatic
slack adjusters can result in a degradation of
the slack adjuster performance over time.
If the brake chamber pushrod stroke is out of
adjustment, the brake system needs to be
serviced by a qualied service technician.
299

Item Number Item Remarks
4 Pivot Points and Hinges Apply chassis lubricant.
5 Pivot Points and Hinges Apply chassis lubricant.
6 Slack Adjuster** One fitting.
7Brake Cam Roller Pins at interface of pin
and shoe**Apply engine oil.
8 Front Steering KnucklesOne fitting each side, lower bushing.
(Hand-operated grease gun only.) Hand-pack
upper bearing.
9 Front Wheel Bearings Hand-pack or lubricate.
10 Steering Tie Rod Ends One fitting each end.
11 Spring Slip Pads* (Multi-Leaf Only) Apply chassis lubricant.
12 Clutch Release Bearing* Cup or fitting.
13 Battery Terminal (except “ST” type) Keep coated with petroleum jelly.
14 Transmission Fill to level of filler plug.
15 Propshaft U-JointsLubricate with GM Part No. 1051344 Wheel
Bearing Lubricant.
16 Parking Brake Clevis Pin$ Apply chassis lubricant.
17 Parking Brake Lever Pivot*, $ Apply chassis lubricant.
18Clutch Release Cross Shaft, Master
Cylinder$Apply chassis lubricant, fill to 1/4 inch (6 mm)
below opening.
19 Release Bearing, Clutch Cross Shaft Two fittings, apply chassis lubricant.
20 Clutch Release Fork Two fittings.
* Applies to some vehicles.
** Applies to air brakes only.
$ Applies to hydraulic brakes only.
303

Tandem Axle ModelsItem
Number Item Remarks
1 Brake Camshafts One fitting each.
2 Propshaft U-JointOne fitting each
joint. Lubricate
with GM Part
No. 1051344, Wheel
Bearing Lubricant
3 Rear AxlesFill to level of
filler plug.
4Brake Shoe
Roller PinsApply engine oil
at pin to shoe joint
only.
5 Rear Spring PinOne fitting
each side.
Battery
Your vehicle has one or more maintenance free
batteries. When it is time for a new battery, be sure
it has the replacement number shown on the
original battery’s label. We recommend an
ACDelco
®replacement battery.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm. Wash
hands after handling.
304

Notice:Ignoring these steps could result in
costly damage to your vehicle that would
not be covered by your warranty.
Trying to start your vehicle by pushing or
pulling it will not work, and it could damage
your vehicle.
1. Check the other vehicle. It must have a
12-volt battery (or batteries) with a negative
ground system.
Notice:If the other vehicle’s system is not a
12-volt system with a negative ground,
both vehicles can be damaged. Only use
vehicles with 12-volt systems with negative
grounds to jump start your vehicle.
If you have a diesel engine vehicle with
two batteries (or more), you should know
before you begin that, especially in cold
weather, you may not be able to get enough
power from a single battery in another
vehicle to start your diesel engine.
If your vehicle has more than one battery, use
the one closest to the starter — this will
reduce electrical resistance.2. Get the vehicles close enough so the jumper
cables can reach, but be sure the vehicles are
not touching each other. If they are, it could
cause a ground connection you do not
want. You would not be able to start your
vehicle, and the bad grounding could damage
the electrical systems.
To avoid the possibility of the vehicles rolling,
set the parking brake firmly on both vehicles
involved in the jump start procedure. Put
an automatic transmission in PARK (P) or a
manual transmission in NEUTRAL before
setting the parking brake. If you have a
four-wheel-drive vehicle, be sure the transfer
case is in a drive gear, not in NEUTRAL.
Notice:If you leave your radio or other
accessories on during the jump starting
procedure, they could be damaged. The repairs
would not be covered by your warranty.
Always turn off your radio and other
accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the
cigarette lighter or accessory power outlets.
306

Rear Axle Shift Motor
When to Check and Change Fluid
If you have an optional air-shift two-speed,
controlled traction, or locking differential type rear
axle, a good time to check the fluid level in the axle
shift motor is when the rear axle lubricant is
checked.
How to Check Fluid
Remove the plug on the front plate of the axle
shift motor, add enough fluid to raise the level to
the bottom of the filler plug hole, then replace
the plug.
What to Use
Refer to your Maintenance Schedule to determine
what kind of lubricant to use. SeePart C:
Recommended Fluids and Lubricants on page 397.
Four-Wheel Drive
Transfer Case
When to Check Lubricant
It is not necessary to regularly check transfer case
fluid unless you suspect there is a leak or you
hear an unusual noise. A fluid loss could indicate
a problem. Have it inspected and repaired.
How to Check Lubricant
A. Fill Plug
B. Drain Plug
312

To change an empty ether cylinder, follow
these steps.
1. Loosen the screw head on the
cylinder-to-bracket clamp.
2. Spread the clamp apart.
3. Clean any dirt from the neck of the cylinder
and the top of the valve before you take out
the cylinder.
4. Check the inside of the valve for any foreign
matter. Clean the valve as necessary.
5. Cover the valve to protect it from dirt and take
out the cylinder.
6. Install a new gasket whenever you take out
the cylinder. Use only one gasket and spread
a light film of clean oil on it before installation.
7. Put in the new cylinder. Turn it clockwise until
it just starts to contact the gasket.
8. Tighten the cylinder another half turn
(180 degrees). Don’t over-tighten.
9. Retighten the cylinder clamp.Front Wheel Bearings with
Oil-Filled Hubs
Notice:If you drive your vehicle through deep
water that is higher than the front or rear
axle, water may enter the axle housing and
cause the axle lubricant to break down.
This could damage the gears inside. Avoid
driving your vehicle through deep water.
You should avoid driving your vehicle through
deep puddles or standing water. If you must drive
through water that is higher than the front or
rear axle, see your dealer immediately afterward
to have the condition of the axle lubricant checked.
319