brake CHEVROLET KODIAK 2007 Owners Manual

Keys.............................................................. 86
Remote Keyless Entry (RKE) System.......... 87
Remote Keyless Entry (RKE)
System Operation.................................... 88
Doors and Locks.......................................... 91
Door Locks................................................. 91
Power Door Locks....................................... 92
Windows....................................................... 93
Manual Windows......................................... 93
Power Windows.......................................... 94
Sliding Rear Window................................... 94
Sun Visors.................................................. 95
Starting and Operating Your Vehicle........... 95
New Vehicle Break-In.................................. 95
Ignition Positions......................................... 96
Engine Starter Over-Crank Protection.......... 97
Starting the Gasoline Engine....................... 97
Starting the Diesel Engine......................... 100
Engine Alarm and Automatic Shutdown..... 104
High Idle System....................................... 106
Exhaust Restrictor (Engine Warm-Up)........ 108
Engine Checks Before Operating............... 109
Engine Coolant Heater.............................. 111
Diesel Engine Exhaust Brake.................... 112Two-Speed Rear Axle Electric
Shift Control........................................... 113
Air Shift Control (Automatic
Transmission)......................................... 114
Automatic Transmission Operation............. 115
Manual Transmission Operation................. 116
Power Take-Off (PTO)............................... 118
Four-Wheel Drive...................................... 119
Parking...................................................... 125
Parking Brake (With Hydraulic Brakes)...... 125
Parking Brake (with Air Brakes)................. 126
Parking Brake Burnish Procedure.............. 128
Air Suspension.......................................... 129
Parking Over Things That Burn................. 130
Engine Exhaust......................................... 131
Running the Engine While Parked............. 132
Mirrors......................................................... 133
Manual Rearview Mirror............................. 133
Outside Manual Mirrors............................. 133
Outside Power Mirrors............................... 133
Outside Convex Mirrors............................. 134
Outside Heated Mirrors............................. 134
Storage Areas............................................. 135
Center Console Storage Area.................... 135
Section 2 Features and Controls
85

Sun Visors
To block out glare, you can swing down the
visors. You can also swing them out to block glare
from the side.
Starting and Operating Your
Vehicle
New Vehicle Break-In
Notice:Your vehicle does not need an
elaborate break-in. But it will perform better in
the long run if you follow these guidelines:
Let your engine warm up before you
operate your vehicle under load.
Keep your speed at 55 mph (88 km/h) or
less for the rst 500 miles (805 km).
Do not drive at any one speed, fast or
slow, for the rst 500 miles (805 km).
Do not make full-throttle starts.
Avoid making hard stops for the rst
200 miles (322 km) or so. During this time
your new brake linings are not yet broken
in. Hard stops with new linings can mean
premature wear and earlier replacement.
Follow this breaking-in guideline every time
you get new brake linings.
Use the lowest gear you can when you start
a loaded vehicle in motion and when going
up hills to avoid overloading the engine.
Check and adjust engine and transmission
uid levels often and be sure tires are
properly inated for the load you are
carrying.
If you have a Caterpillar®diesel engine, see
the Caterpillar®Diesel Engine Operation
and Maintenance Manual.
95

Key In the Ignition
Never leave your vehicle with the keys inside, as it
is an easy target for joy riders or thieves. If you
leave the key in the ignition and park your vehicle,
a chime will sound, when you open the driver’s
door. Always remember to remove your key from
the ignition and take it with you. This will lock
your ignition and transaxle. Also, always remember
to lock the doors.
The battery could be drained if you leave the
key in the ignition while your vehicle is parked.
You may not be able to start your vehicle after it has
been parked for an extended period of time.
Engine Starter Over-Crank
Protection
Your vehicle may have an engine starter
over-crank protection system. If the starter motor
overheats and shuts off due to over-cranking,
the motor must cool down before it will reset and
allow starter operation. It can take up to
six minutes before the starter will work again.
Starting the Gasoline Engine
The 8th digit of your Vehicle Identification
Number (VIN) shows the code letter for your
engine. Use this number to verify the type of
engine in your vehicle. SeeVehicle Identication
Number (VIN) on page 340. Follow the proper steps
to start the engine.
To start a diesel engine, seeStarting the Diesel
Engine on page 100.
Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P), if so equipped. Your
engine will not start in any other position — that is a
safety feature.
Manual Transmission
Set the parking brake, shift to neutral NEUTRAL (N)
and hold the clutch pedal to the floor while starting
the engine.
97

Gasoline Engine Warm-Up
When you have started your engine, let it run for
20 or 30 seconds to warm up before you put a
load on the engine.
Drive at moderate speeds for the first 2 to 3 miles
(3.2 to 4.8 km), especially in cold weather. See
High Idle System on page 106.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the
vehicle is moving, you will first have to shift to
NEUTRAL (N). This safety feature prevents
starting the engine when the transmission is in a
drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before
turning it off after you have finished driving your
vehicle.
If you shift to NEUTRAL (N) or PARK (P), set the
parking brake.
If your vehicle has a two-speed axle, put the
range selector in low. To be sure the axle has
shifted into low, engage the clutch and
transmission; the vehicle may move slightly
when you do this.
While your engine is idling and before you turn it
off, you can make a list of any operational or
handling concerns to give to responsible
maintenance personnel so they can handle them
right away.
Moisture will condense in a fuel tank that is almost
empty if the engine has not run for a while,
even just overnight under some conditions. So, it
is always best to refuel your vehicle at the end
of each run.
99

Stopping the Diesel Engine
1. Set the parking brake and shift to
NEUTRAL (N) or PARK (P).
2. Turn the ignition key to OFF.
If your vehicle has a two-speed axle, see
Two-Speed Rear Axle Electric Shift Control on
page 113.
If you have a Caterpillar
®diesel engine, see your
Caterpillar®Diesel Engine Operation &
Maintenance Manual for additional information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel
engine warms up. These can include outside
temperature, engine load, idle time and your
vehicle’s option content. Your vehicle may be
equipped with some features that can help
the engine reach operating temperature sooner.
Some of these features are discussed below.Also, remember that an automatic transmission
adds heat to the cooling system through the heat
exchanger in the radiator. Because of this,
vehicles equipped with automatic transmissions
are often able to retain engine coolant heat better
than manual transmission vehicles.
See your Caterpillar
®Operation & Maintenance
manual for additional diesel engine warm-up
information.
If Your Diesel Engine Will Not Start
If you have run out of fuel, seeRunning Out of
Fuel on page 262.
If you are not out of fuel, and your engine will not
start, do this:
Turn your ignition key to RUN. Immediately after
the wait to start light goes off, turn the ignition key
to START.
If the light does not go off, wait a few seconds, then
try starting your engine again. And, see your dealer
as soon as you can for a starting system check.
If the light comes on and then goes off and you
know your batteries are charged, but your engine
still will not start, your vehicle needs service.
103

High Idle System
High Idle System with Switch
If your vehicle has this
feature, the manual high
idle switch is located
in the instrument panel
switchbank.
This system can be used to increase your engine
idle speed whenever the following conditions
are met:
•The brake pedal is not pressed.
•The vehicle speed is below about 5 mph
(8 km/h) for vehicles with diesel engines. The
vehicle must not be moving and the
accelerator must not be pressed for vehicles
with gasoline engines.
•If the vehicle has manual transmission the
clutch pedal is not pressed or, if the vehicle
has the automatic transmission it is in
NEUTRAL (N) or PARK (P).
The manual high idle feature is activated by
pressing the switch on the instrument panel. When
the switch is pressed again, or any of the
previous conditions are not met, manual high idle
will be deactivated.
The manual high idle has been preset at the
factory. Your dealer may change the setting to fit
your needs.
For vehicles with Caterpillar
®diesel engines, the
high idle switch can be used to set any desired
high idle speed.
106

To set a new temporary engine idle speed do the
following:
1. Make sure all of the previously described
conditions are met.
2. Press the accelerator pedal to the desired
engine speed.
3. Momentarily press the manual high idle
switch.
The temporary high idle speed will be set. This
new high idle rpm level will be remembered by the
system until either the ignition is turned to OFF
or a new high idle speed is set.
Automatic High Idle System
The automatic high idle feature will engage
whenever you start your vehicle and the engine is
below the preset operating temperature. This
will help decrease engine warm-up time.On vehicles that have the Caterpillar
®diesel
engine you may have an exhaust restrictor that
will operate in High Idle mode. The exhaust brake
switch must be on for this feature to operate.
SeeDiesel Engine Exhaust Brake on page 112for
more information.
Idle speed will then return to normal under any of
the following conditions:
•The engine reaches the preset operating
temperature or has been operating for at least
10 minutes.
•The brake pedal is pressed.
•The manual transmission clutch pedal is
pressed or, if the vehicle has automatic
transmission, it is shifted from NEUTRAL (N)
or PARK (P).
•The vehicle speed exceeds about 5 mph
(8 km/h).
•The throttle is pressed.
107

Exhaust Restrictor
(Engine Warm-Up)
Exhaust Restrictor
If your vehicle has a Isuzu 6H or Caterpillar®
Diesel Engine, it may have a feature called
an Exhaust Restrictor (NPE), which uses an air
actuated valve in the exhaust system to restrict
exhaust gas flow which enhances the engine and
heater warm-up.
Automatic Quick Warm-Up
If your vehicle has a DURAMAX®6600 engine, it
has a feature called an Automatic Quick
Warm-Up, which uses the turbocharger to restrict
the exhaust gas flow which enhances the
engine and heater warm-up.
In both systems, exhaust restrictor or automatic
quick warm-up, the cold temperature high
idle feature elevates the engines idle speed, up to
1500 rpm, and restricts the exhaust gas flow,
when outside temperatures are below 32°F (0°C),
and the engine coolant temperature is below
certain levels. This feature enhances heater
performance by raising the engine coolant
temperature faster.For all engines this feature is already turned on.
The automatic quick warm-up on the DURAMAX
®
engine can be turned off and on by doing the
following procedure:
1. Turn the ignition to RUN, with the vehicle off.
2. Press the accelerator pedal to the floor
and hold it while quickly pressing and
fully releasing the brake pedal three times in
less than eight seconds.
3. Release the accelerator pedal and start the
engine. The green exhaust brake/restrictor
light below the radio controls will be lit
for 10 seconds.
If this feature is turned off, by doing the
procedure described previously, and then the
engine is started, the exhaust brake/restrictor
light will flash for 10 seconds and then it
will turn off.
When the engine is started, it will slowly increase to
the high idle speed after a delay of a few seconds;
up to about two minutes. For this method to work
properly there must be no throttle or brake pedal
faults, and the throttle pedal must not fall below
75 percent of wide open throttle while pressing the
brake pedal.
108

The engine idle speed will return to normal once
the following conditions are met:
•Once engine coolant temperature reaches
about 150°F (65°C).
•The intake temperature reaches a
certain level.
The high idle speed will be temporarily interrupted
and the engine speed will return to normal if
any of the following conditions occur:
•The brake pedal is applied.
•The accelerator pedal is pressed.
•The automatic transmission is shifted out of
PARK (P) or NEUTRAL (N).
•The clutch pedal on the manual transmission
is pressed.
•Vehicle speed is detected.
Once these conditions no longer exist, the engine
idle speed will slowly increase to high idle after
the normal delay, if the conditions for engine
coolant temperature and air intake temperature
are still met.
Engine Checks Before Operating
When you have started your engine, let it run for
20 to 30 seconds before you put a load on the
engine. But do not leave the vehicle while
the engine is running.
Avoid unnecessary idling of diesel engine
equipped vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature
causes several conditions which affect engine
operation and reduce engine life.
The engine should be permitted to go through a
warm-up period. Operate the vehicle at a minimum
of 600 rpm during the warm-up period. During
this period and during operation, the following
observations should be made.
During this warm-up period, check your warning
lights and gages:
•If oil pressure does not begin to rise within
15 seconds of starting, stop the engine
and find the cause. SeeOil Pressure Gage on
page 175for more information.
109

•If the engine coolant temperature gage needle
goes into the hot area on the gage, stop the
engine and find the cause of the overheating.
SeeEngine Coolant Temperature Gage on
page 173for more information.
•If you have air brakes, the dual-needle air
pressure gage should read at least 115 psi
(790 kPa) for both service systems before you
try to move the vehicle. When air pressure
is below 60 psi (420 kPa), the LOW AIR light
will come on and you will hear a tone
alarm. SeeBrake System Warning Light on
page 169for more information. If the pressure
does not build up or drops during warm-up,
stop the engine and find the cause before you
try to move the vehicle. Recommended air
pressure before driving is 120 psi (830 kPa).
SeeAir Pressure Gage on page 183for
more information.
•The charging system light should come on
when the ignition key is turned to RUN or
START and should go out when the engine is
running above idle. If the light does not go
out or comes back on during normal engine
operation, have the charging system checked
right away. (This light tells you if thegenerator is not charging; it does not reflect
the condition of the battery.) SeeCharging
System Light on page 167for more
information.
•The voltmeter charge indicator gage tells you
the condition of your battery’s charge. The
gage should be in the center area during
engine operation. The red area on the
left indicates an undercharge condition; the
red area on the right indicates an overcharge.
If the gage is in either red area, have the
battery and charging system checked
right away. SeeVoltmeter Gage on page 168
for more information.
Notice:Do not allow the engine to operate at
low idle for more than ve minutes. This
can cause low engine operating temperatures
which can affect engine operation and
reduce engine life. Engine idle speed should
be increased to 1200 rpm whenever extended
idle is required. Once started, the engine
should be placed under load to allow the
engine coolant temperature to reach 150°F
(66°C) before shutting off the engine.
110