CHEVROLET KODIAK 2008 Owners Manual

At Least Twice a Year
Wiper Blade Check
Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades, if
contaminated. Replace wiper blades that are worn or
damaged. SeeWindshield Wiper Blade Replacement on
page 5-76andWindshield and Wiper Blades on
page 5-98for more information.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. Part C tells you what to use.
Body Lubrication Service
Lubricate all exposed surfaces such as door checks,
door lock bolts, lock strike plates, door hinge bushings,
latches, and dovetail bumper wedges. Where oil holes
are provided, a dripless oil can be used. The seat
adjusters, seat track, door weatherstrips, and rubber cap
bumpers should also be lubricated. Part C tells you what
to use. More frequent lubrication may be required when
exposed to a corrosive environment.
Parking Brake Check
Park on a fairly steep hill and hold the vehicle with the
parking brake only. This checks holding ability. See
Parking Brake (With Hydraulic Brakes) on page 2-38or
Parking Brake (With Air Brakes) on page 2-41.
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brakes.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service. On
manual transmission vehicles, the starter should
work only when the clutch pedal is all the way down.
6-27

Automatic Transmission Shift Indicator
Check
Check that the indicator points to the gear chosen.
Steering Check
Be alert for any changes in steering action, abnormal
front tire wear or steering wheel position. An inspection
or service is needed when the steering wheel is harder
to turn or has too much free play, or if there are strange
sounds when turning or parking.
Brake System Check
Be alert to the low air warning light or tone alarm, or
changes in braking action, such as repeated pulling to
one side, unusual sounds when braking or increased
brake pedal travel. Make sure air brake system
reservoirs are drained daily with full system air pressure,
and check system for leaks. Any of these conditions
could indicate the need for brake system inspection
and/or service.
Engine Cooling System Service
Inspect the hoses and have them replaced if they are
cracked, swollen, or deteriorated. Inspect all pipes,
fittings, and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of the
cooling system and pressure cap is recommended at
least once a year.
Exhaust System Inspection
Be alert for any changes in the sound of the exhaust
system or any smell of fumes. These are signs the
system may be leaking. Have it checked and/or repaired
at once. SeeEngine Exhaust on page 2-45and
Running the Vehicle While Parked on page 2-50.
Check to be sure that mud or dirt is not caked on the
exhaust system, especially in the area of the diesel
particulate filter and tailpipe. Clean the area as needed.
SeeDiesel Particulate Filter (Diesel Engine) on
page 2-46.
At high mileages, the DPF becomes loaded with ash.
This is normal. When the amount of ash loading is high,
see your dealer/retailer for DPF cleaning or replacement.
6-28

Windshield Wipers and Washers Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.
Defroster Check
Move the control to the defrost symbol and the fan to HI
or the high symbol. Then check the airflow from the
ducts at the inside base of the windshield.
Mirrors and Sun Visors Check
Check that friction joints hold mirrors and sun visors
in place.
Seat Adjuster Check
When adjusting a manual seat, be sure seat adjusters
latch by attempting to move the seat after latching.
Lamps Check
Check panel lighting, warning lights, indicator lights, and
interior lamps. On the outside, check: license plate
lamps, sidemarker lamps, reflectors or lights on outside
mirrors, headlamps, parking lamps, identification and
clearance lamps, taillamps, brake lamps, turn signals,
backup lamps, and hazard warning flashers. Have
headlamp aim checked at once if beams seem
improperly aimed.
Glass, Mirrors, Lamps, and/or
Reectors Condition Check
Look for broken, scratched, dirty, or damaged glass,
mirrors, lamps, or reflectors that could reduce the view
or visibility or cause injury. Replace, clean, or repair
promptly.
Door Latches Check
Check that doors close, latch, and lock tightly. Check for
broken, damaged, or missing parts that might prevent
tight latching.
Hood Latches Check
Check that the hood closes firmly. Check for broken,
damaged, loose, or missing parts that might prevent
tight latching. Make sure the secondary latch, if the
vehicle has one, keeps the hood from opening all the way
when the primary latch is released.
Fluid Leaks Check
Check for fuel, coolant, oil, or other fluid leaks by
looking at the surface beneath the vehicle after it has
been parked for awhile.
6-29

Underbody Inspection
Corrosive materials used for ice, snow removal, and
dust control can collect on the underbody. If these
materials are not removed, accelerated corrosion (rust)
can occur on underbody parts such as fuel lines, frame,
floor pan, and exhaust system. At least every spring,
flush these materials from the underbody with plain water.
Take care to clean well any areas where mud and other
debris can collect. Sediment packed in closed areas of
the frame should be loosened before being flushed.
Engine Cover Check
Check that the cab’s engine cover and seal, if the
vehicle has one, are not torn or damaged. Be sure that
the cover is clamped down firmly to the floor.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part C.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
Tractor Protection (Breakaway) Valve
Check
On air brake models, remove, disassemble, clean, and
inspect the tractor protection (breakaway) valve.
6-30

Part C: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute (API) Certified for Gasoline
Engines starburst symbol. To
determine the proper viscosity for
your vehicle’s engine, see “Engine
Oil” in the Index.
Engine Oil
(DURAMAX
®/
Isuzu Diesel
Engines)Engine oils with the letters CJ-4 are
required for your vehicle. The CJ-4
designation can appear either alone
or in combination with other
American Petroleum Institute (API)
designations, such as API CJ-4/SL.
These letters show API levels of
quality. To determine the preferred
viscosity for your vehicle’s diesel
engine, see “Engine Oil” in the Index.
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Usage Fluid/Lubricant
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX
®/
Isuzu Diesel
Engines)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant
(Caterpillar®Diesel Engines) on
page 5-44orEngine Coolant
(Gas and DURAMAX
®/Isuzu 7.8L
L6 Engines) on page 5-44.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant
(GM Part No. 12378484 or
equivalent NLGI #3 consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease
(GM Part No. U.S. 1051344, in
Canada 903037) or NLGI #3
consistency.
Power Steering
SystemDEXRON
®-VI Automatic
Transmission Fluid.
Manual
TransmissionSynthetic Manual Transmission Fluid
(GM Part No. U.S. 88861952, in
Canada 88861953).
6-31

Usage Fluid/Lubricant
Automatic
TransmissionSee the Allison Transmission®
Operator’s Manual for correct
transmission fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Transfer Case
(Four-Wheel
Drive)Manual Transmission Fluid
(GM Part No. U.S. 88861800, in
Canada 88861801).
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Usage Fluid/Lubricant
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939, in
Canada 10953496).
Propshafts and
SplinesWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770, in
Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with
Teflon, Superlube
(GM Part No. U.S. 12371287, in
Canada 10953437).
6-32

Part D: Maintenance Record
After the scheduled services are performed, record the date, odometer reading and who performed the service, and
any additional information from “Owner Checks and Services” on the following record pages. Also, you should
retain all maintenance receipts.
DateMiles/km Or
HoursServiced By Maintenance Record
6-33

DateMiles/km Or
HoursServiced By Maintenance Record
6-34

DateMiles/km Or
HoursServiced By Maintenance Record
6-35

DateMiles/km Or
HoursServiced By Maintenance Record
6-36