brake CHEVROLET KODIAK 2009 Owner's Manual

Parking Brake Adjustment (Hand Lever
System Only)
Make sure the parking brake burnish procedure has been
previously followed before continuing with any park brake
adjustment. SeeParking Brake Burnish Procedure on
page 2-43for more information. Parking brake
adjustment may be necessary after the burnish
procedure or at the scheduled maintenance intervals.
If the vehicle is has a hand-lever park brake system, an
in-cab adjustment may be made to the park brake
system. This will adjust the parking brake holding force.
The adjustment is made with the knob located at the
end of the hand lever.
To make an adjustment:
1. Press and hold the regular brake pedal
2. Release the parking brake
3. Turn the knob only up to a half turn to the left, top
of knob toward the driver. This will increase the
holding force of the system.
4. Check to see if the vehicle moves by slowly
removing your foot from the regular brake pedal.
5. If the vehicle moves, press the regular brake and
repeat the adjustment procedure.
2-40

Notice:Over-tightening the park brake lever can
cause damage to the park brake system.
Over-tightening is possible by turning the knob
more than half a turn.
Over-tightening is similar to driving down the road with
your regular brakes applied. If the park brake system
is over-tightened the vehicle may seem sluggish
to accelerate, and/or the park brake hand lever maybe
very hard to pull up and apply the park brake.
If the park brake is over-tightened turn the knob to the
right until it stops and follow the parking brake
adjustment procedure.
Vehicles with a foot-pedal park brake system must be
serviced to make this adjustment. SeeScheduled
Maintenance on page 6-5for more information.Parking Brake (With Air Brakes)
If the vehicle has air
brakes, you will have this
parking brake. It is located
above the audio system in
the instrument panel.
Pulling it out applies the parking brake. The parking
brake light will come on when the air parking brake is
applied.
2-41

Vehicles built for use as tractors or towing vehicles have
two air brake controls. They look like this:
{CAUTION:
When the yellow PARKING BRAKE and the red
TRAILER AIR SUPPLY knobs are both pushed in,
the rig will be free to move. It could strike
someone or something. When both of these knobs
are pushed in, hold the regular brake pedal down
to keep the rig from moving.To charge a trailer’s air brake system do the following:
1. Move the vehicle into the proper position.
2. Apply the parking brake by pulling the yellow
parking brake knob out.
3. Hook up the trailer air system properly.
4. Get into the vehicle.
5. Push and hold down the regular brake pedal.
6. Push in both the yellow parking brake and the red
trailer air supply knobs. This will charge the trailer’s
air system.
After a few minutes, the trailer system should be fully
charged. When it is, the air pressure gage will show
about 125 to 135 psi (862 to 931 kPa). SeeAir Pressure
Gage on page 3-47for more information.
For driving with a trailer, the yellow and red knobs, if
equipped, must be pushed in. When you are not pulling a
trailer, the red trailer air supply knob must be pulled out.
2-42

{CAUTION:
If you apply any one of the air brake parking
controls while the vehicle is moving, the rig will
stop suddenly. If you are not ready for this, you or
others could be injured. Do not apply any one of
these controls while you are driving, unless you
have to make an emergency stop.
If the air pressure drops below 60 to 70 psi
(413 to 482 kPa), the primary brake warning light and
buzzer will come on. If the air pressure drops to
35 to 45 psi (241 to 310 kPa), the red trailer air supply
knob will automatically pop out and apply the spring
brakes on the trailer.
If the air pressure drops to 35 to 45 psi (241 to 310 kPa),
the yellow park brake knob will automatically pop out
and apply the spring brakes on the truck or tractor.
If you ever have a complete loss of air so that the air
brakes automatically apply, there is a way that the
tow operator can release the parking brakes to tow the
vehicle. SeeTowing Your Vehicle on page 4-23.
Parking Brake Burnish Procedure
All vehicles which have hydraulic brakes have a parking
brake. It is recommended that the parking brake be
burnished as part of the new vehicle break-in. The
parking brake will work best after it has been burnished
following these instructions:
1. Make sure that there is no other traffic around,
bring the vehicle speed up to 20 mph (32 km/h)
and apply the parking brake. Let the vehicle come
to a complete stop. Apply the base brakes and
disengage the parking brake.
2. Repeat the burnishing procedure in Step 1 a total
of 10 times.
3. Between stops, drive the vehicle about
2.5 miles (4 km).
Notice:Driving with the parking brake on can
damage the transmission and brake system parts.
Verify that the parking brake is fully released and the
brake warning light is off before driving.
2-43

4. Fully set the parking brake.
5. Shift the transmission to P (Park) or N (Neutral).
6. Idle the engine. If you used the idling control knob to
increase the engine speed, restore it all the way to
the left to reduce the engine speed.
7. If the vehicle has a Power Take Off (PTO), turn the
PTO off. SeePower Take-Off (PTO) on page 2-30.
8. Press the DPF switch in the instrument panel
switchbank. SeeInstrument Panel Switchbank
on page 3-18. The green DPF indicator light comes
on, the exhaust gas control valve operates,
engine idle speed automatically increases, and DPF
cleaning begins. Do not leave the vehicle
unattended during manual cleaning.9. When both the green and the yellow or red DPF
indicator lights go off, cleaning is completed.
Manual cleaning is normally completed in about
30 minutes.
Under certain operating conditions, manual cleaning
might not be able to be performed, even if the soot level
in the DPF requires cleaning. This can occur because of
low coolant temperature, low battery voltage, high
exhaust temperature or immediately after starting the
vehicle. When manual cleaning is requested and coolant
temperature is low, an engine warm-up cycle is started.
The green indicator light will come on, the exhaust gas
control valve operates, and engine rpm increases to help
raise engine coolant temperature. When operating
conditions allow, cleaning will begin.
2-49

Running the Vehicle While Parked
It is better not to park with the engine running. But if you
ever have to, here are some things to know.
{CAUTION:
Idling a vehicle in an enclosed area with poor
ventilation is dangerous. Engine exhaust may
enter the vehicle. Engine exhaust contains Carbon
Monoxide (CO) which cannot be seen or smelled.
It can cause unconsciousness and even death.
Never run the engine in an enclosed area that has
no fresh air ventilation. For more information, see
Engine Exhaust on page 2-45.
{CAUTION:
It can be dangerous to get out of the vehicle if the
automatic transmission shift lever is not fully in
P (Park) with the parking brake firmly set. The
vehicle can roll. Do not leave the vehicle when the
engine is running unless you have to. If you have
left the engine running, the vehicle can move
suddenly. You or others could be injured. To be
sure the vehicle will not move, even when it is on
fairly level ground, always set the parking brake
and move the automatic transmission shift lever to
P (Park), or the manual transmission shift lever to
Neutral.
Follow the proper steps to be sure the vehicle will
not move.
2-50

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Horn .............................................................3-6
Tilt Wheel.....................................................3-6
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-7
Headlamp High/Low-Beam Changer..................3-8
Windshield Wipers..........................................3-8
Windshield Washer.........................................3-9
Cruise Control..............................................3-10
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-14
Daytime Running Lamps (DRL).......................3-15
Marker Lamps..............................................3-16
Instrument Panel Brightness...........................3-16
Dome Lamps ...............................................3-16
Entry Lighting...............................................3-17
Reading Lamps............................................3-17
Instrument Panel Switchbank..........................3-18
Accessory Power Outlet(s).............................3-19
Ashtray(s) and Cigarette Lighter......................3-19Climate Controls............................................3-20
Climate Control System.................................3-20
Outlet Adjustment.........................................3-22
Rear Heating System....................................3-23
Warning Lights, Gages, and Indicators............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Trip Odometer..............................................3-25
Tachometer.................................................3-25
Engine Speed Limiter....................................3-25
Safety Belt Reminders...................................3-26
Airbag Readiness Light..................................3-27
Airbag Off Light............................................3-28
Charging System Light
..................................3-29
Voltmeter Gage............................................3-30
Service Transmission Warning Light................3-30
Range Inhibit Warning Indicator......................3-31
Brake System Warning Light..........................3-31
Antilock Brake System (ABS) Warning Light........3-33
Trailer Antilock Brake System Warning Light.......3-34
Engine Coolant Temperature Gage..................3-34
Section 3 Instrument Panel
3-1

Low Coolant Warning Light............................3-35
Wait to Start Light........................................3-35
Malfunction Indicator Lamp.............................3-36
Oil Pressure Gage........................................3-38
Low Oil Level Light.......................................3-39
Change Engine Oil Light................................3-39
Engine Overspeed Warning Light....................3-40
Engine Shutdown Warning Light.....................3-40
Transmission Temperature Gage.....................3-40
Exhaust Brake Indicator Light.........................3-41
Differential Lock Indicator Light.......................3-41
Reduced Engine Power Light.........................3-42
Highbeam On Light.......................................3-42
Daytime Running Lamps (DRL)
Indicator Light...........................................3-42
Low Washer Fluid Warning Light.....................3-43
Power Take-Off Light (PTO)...........................3-43Check Gages Warning Light...........................3-43
Fuel Gage...................................................3-44
Water in Fuel Warning Light...........................3-45
Change Fuel Filter Warning Light....................3-45
Diesel Particulate Filter Warning Light..............3-46
Air Filter Restriction Indicator..........................3-46
Air Pressure Gage........................................3-47
Hourmeter Gage...........................................3-47
Audio System(s).............................................3-48
Setting the Clock..........................................3-48
Radio(s)......................................................3-49
Theft-Deterrent Feature..................................3-57
Radio Reception...........................................3-58
Fixed Mast Antenna......................................3-58
Chime Level Adjustment................................3-58
Section 3 Instrument Panel
3-2

The main components of the instrument panel are the following:
A.Outlet Adjustment on page 3-22.
B.Instrument Panel Cluster on page 3-24.
C. Shift Lever. SeeAutomatic Transmission Operation
on page 2-27orManual Transmission Operation
on page 2-28.
D. Air Brake Controls. SeeParking Brake (With
Hydraulic Brakes) on page 2-38orParking Brake
(With Air Brakes) on page 2-41.
E. Transfer Case Controls (If Equipped). See
Four-Wheel Drive on page 2-30. Air Filter Gage
(If Equipped). SeeAir Filter Restriction Indicator on
page 3-46.F. Auxiliary Gages. SeeWarning Lights, Gages, and
Indicators on page 3-23.
G.Exterior Lamps on page 3-14.
H.Turn Signal/Multifunction Lever on page 3-7.
I.Hazard Warning Flashers on page 3-6.
J.Audio System(s) on page 3-48.
K.Climate Control System on page 3-20.
L.Instrument Panel Switchbank on page 3-18.
M.Airbag Off Switch on page 1-55.
N.Accessory Power Outlet(s) on page 3-19.
3-5

Hazard Warning Flashers
|(Hazard Warning Flasher):Press this button
located on top of the steering column, to make the front
and rear turn signal lamps flash on and off. This warns
others that you are having trouble. Press again to turn the
flashers off.
When the hazard warning flashers are on, the vehicle’s
turn signals will not work.
Horn
Sound the horn by pushing the center of the steering
wheel. If you have the optional air horn, it is controlled
by a cord that you will find up above and to the left
of the driver. The harder the cord is pulled, the louder
the air horn will sound. The air horn works only after the
air brake system pressure gets up to about 115 psi
(790 kPa). The air horn will work properly unless the air
brake system pressure drops below 60 psi (415 kPa).
Tilt Wheel
A tilt wheel lets the steering wheel be adjusted.
The tilt lever is located on the left side of the steering
column.
To tilt the wheel, hold the wheel and pull the lever. Then
move the wheel to a comfortable position and release
the lever to lock the wheel in place.
3-6