belt CHEVROLET KODIAK 2009 Repair Manual

❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(33)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
❑Air brake system valve service (or every 3 months, or
every 900 hours, whichever occurs first).(37)
❑Air compressor dry element pleated paper air strainer
service (or every 2 months, or every 800 hours,
whichever occurs first).
❑C600, C700, and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first).(17)
❑Thermostatically controlled engine cooling fan
service.(3) (19)
❑Shields and underhood insulation service.(3) (4) (20)
❑Rear axle air shift motor service.(10)
❑Air intake system service (or every 24 months,
whichever occurs first).(3) (4) (23)❑Evaporative Control System service, if equipped, (or
every 24 months, whichever occurs first).(2) (24) †
❑Gasoline Engine: Air compressor remote mounted air
filter dry element pleated paper air strainer service (or
every 6 months or every 1800 hours, whichever
occurs first).
96,000 Miles (152 000 km)
❑Lubricate U-joints (or every 6 months, whichever
occurs first).
97,500 Miles (156 000 km)
❑Gasoline Engine Only: Check engine oil life system.
If engine oil and filter are changed, reset system. See
“Engine Oil (Gasoline Engine)” in the Index.(2) (8)
❑Check fluid levels (or every 3 months, whichever
occurs first).(1) (5)
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(11)
❑Wheels and tires service.(14)
❑Hydraulic brake service (or every 6 months, whichever
occurs first).(6) (36)
❑Parking brake service (or every 6 months, whichever
occurs first).(21)
❑Air brake service (or every 6 months, whichever
occurs first).(32)
6-18

❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(33)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
100,000 Miles (160 000 km)
❑Diesel Only: Inspect engine drive belt; replace as
necessary.
❑Gasoline Engine Only (Vehicles with GVW of
16,000 lbs or less): Spark plug service.(2) (25)
❑Change power steering fluid (or every 36 months,
whichever occurs first).(12)
❑Replace power steering reservoir filter element
(or every 24 months, whichever occurs first).
❑Wheel bearing (oil type) service (and whenever hubs
are removed).(22) (36)
❑Except four-wheel drive: Front axle service.(31)
❑Four-wheel drive only: Front axle service.(30)❑Four-wheel drive only: Transfer case service.(30)
❑Rear axle service — Eaton
®, Rockwell®, Spicer®axles
(or every 12 months, whichever occurs first).(30)
❑Exhaust brake service, if equipped. Check for
excessive spindle free play and smooth operation.
Lubricate ball joint cap.
❑Inspect air compressor discharge port (or every
6 months or every 1,800 hours, whichever occurs
first).
❑Manual transmission (ZF 6-speed only) fluid
replacement (or every 48 months, whichever occurs
first).
❑Trailer brake hand control valve service (or every
12 months, or every 3,600 hours, whichever occurs
first).(35)
120,000 Miles (192 000 km)
❑C600, C700, and C800 Gasoline Engines Only:
Replace engine drive belts.
❑C400 and C500 Gasoline Engines Only: Engine drive
belts service (or every 12 months, whichever occurs
first).(17)
❑DURAMAX Diesel Only: Diesel Particulate
Filter (DPF) service. Then every 100,000 miles
(160 000 km).(7) (38)
6-19

150,000 Miles (240 000 km)
❑Cooling system service (or every 60 months since
last service, whichever occurs first).(2) (29)
❑Diesel Engine Only: Inspect engine drive belt;
replace as necessary.
❑Isuzu Diesel Only: Diesel Particulate Filter (DPF)
service (or every 4,500 hours, whichever occurs
first). Then every 150,000 miles (240 000 km),
or every 4,500 hours, whichever occurs first.(7)
200,000 Miles (320 000 km)
❑Rear axle service — Eaton®, Rockwell®, Spicer®
axles (or every 12 months, whichever occurs
first).(30)
❑Remove, disassemble, clean, and inspect the air
brake trailer supply valve (or every 2 years, or
every 7,200 hours, whichever occurs first).
❑Diesel Engine Only: Inspect engine drive belt;
replace as necessary.
250,000 Miles (400 000 km)
❑Four-wheel drive only: Front axle service.(30)
❑Four-wheel drive only: Transfer case service.(30)
❑Manual transmission (except ZF 6-speed) fluid
replacement (or every 60 months, whichever occurs
first).
300,000 Miles (480 000 km)
❑Rear axle service — Eaton®, Rockwell®, Spicer®
axles (or every 12 months, whichever occurs
first).(30)
❑Remove, disassemble, clean, and inspect the air
brake air dryer (or every 3 years, or 10,800 hours,
whichever occurs first). Replace desiccant.
❑Isuzu Diesel Only: Diesel Particulate Filter (DPF)
service (or every 4,500 hours, whichever occurs
first). Then every 150,000 miles (240 000 km),
or every 4,500 hours, whichever occurs first.(7)
Footnotes
† = The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(1)= If your vehicle has an Allison Transmission
®,
your owner manual is supplemented by an Allison
Transmission
®Operator’s Manual. Always refer to
these manuals for related maintenance services.
(2)= An Emission Control Service.
(3)= A Noise Emission Control Device.
6-20

(14)= Adjust tire pressures as indicated on the
Certification or Tire Information label for optimum tire
life. SeeTires on page 5-76for further details.
Check tires for excessive or abnormal wear or damage.
Also check for damaged wheels. Replace wheels
and/or tires as needed.
(15)= Check spring-to-axle U-bolts and shackle bolts
for proper torque. See the service manual for torque
sequence and specifications. When parts are replaced,
the torque must be checked and adjusted more often
during the first 6,000 miles (10 000 km). Check torque at
500 miles (800 km) and 2,000 miles (3 000 km) after
first use of parts.
(16)= Check complete exhaust system, including DPF
pressure lines, and cab areas near the exhaust system
for broken, damaged, missing, or out-of-position parts.
Also inspect for open seams, holes, loose connections, or
other conditions which could let exhaust fumes seep into
the driver compartment. Needed repairs should be made
at once. To help maintain system integrity, replace
exhaust pipes whenever a new muffler is put on.
(17)= Check all gasoline engine drive belts for cracks,
fraying, and wear. Replace as needed.
(18)= Adjust valve lash. Incorrect valve clearance will
result in increased engine noise and reduced engine
output.(19)= With the engine off and below normal operating
temperature, check to see that the thermostatically
controlled engine cooling fan can be rotated by hand on
viscous-operated drives. Replace as needed.
(20)= Check shields and underhood insulation for
damage or looseness. Adjust or replace as needed.
(21)= Inspect parking brake drum and linings for wear
or cracks and check linkage and adjustment.
(22)= Wheel bearing service:
•Grease type — Clean, inspect, and lubricate with
the proper wheel bearing grease at designated
intervals or when hubs are removed. SeePart C:
Recommended Fluids and Lubricants on page 6-31.
•Oil-filled type — Some wheel bearings are
lubricated by axle lubricant. When you have oil-filled
hubs, use lubricant identical to that used in the
axle. Lubricant change intervals are the same for
front and rear axles. However, you must maintain
the proper oil level between change intervals.
SeeFront Wheel Bearings with Oil-Filled Hubs on
page 5-75andPart C: Recommended Fluids
and Lubricants on page 6-31.
(23)= Check the air intake system installation to
see that gaskets are seated properly and all hose
connections, fasteners, and other components are tight.
Tighten connections and fasteners or replace parts
as required.
6-23

•Replace the air compressor filter element, mounted
on the air compressor. For remote air compressor
intake service, refer to engine air cleaner filter
replacement.
•Remove, disassemble, clean, and inspect the safety
valve, service brake chambers, quick release valves,
quick release/double check valve combinations,
parking brake control valve, double check valves,
pressure protection valves, and ether injector
(if equipped).
•Remove, disassemble, and clean the application
valve; replace parts showing wear.
•Remove, disassemble, clean, and inspect the spring
brake control valve; replace rubber parts.
(33)= Clean and lubricate air brake automatic slack
adjuster. Check pushrod travel and auto adjustment
operation. Have serviced if needed.
(34)= Air brake chamber service: Check operation,
mounting clamps, and air lines and check for leaks.
(35)= Trailer brake hand control valve service: Check
operation; lubricate cam and follower.(36)= Tighten the wheel stud nuts to the specified torque
values at 100 miles (160 km). Thereafter, tighten them
1,000 miles (1 600 km) after each time the wheel is
removed. SeeTightening the Wheel Nuts on page 5-80.
(37)= Inspect and clean any accumulated dirt, gravel,
or other foreign objects from the valves and valve boots
as needed. Using light oil, lubricate brake pedal to
brake application valve linkage components. Check any
rubber boots for cracks, holes, or deterioration and
replace if necessary.
(38)= Estimated minimum. Actual mileage depends on
fuel and oil consumed.
(39)= If the vehicle has the Isuzu diesel engine and is
used primarily for long trip, highway service, change
the engine oil and filter every 18,000 miles (28 800 km),
or every 12 months, or every 750 hours of engine
operation, whichever occurs first.
(40)= Make sure any safety belt reminder light and
safety belt assemblies are working properly. Look
for any other loose or damaged safety belt system parts.
If you see anything that might keep a safety belt
system from doing its job, have it repaired. Have any
torn or frayed safety belts replaced.
6-25

Event Data Recorders
(Isuzu 7.8L L6 Engine)
This vehicle has an Event Data Recorder (EDR).
The main purpose of an EDR is to record, in certain
crash or near crash-like situations, such as an airbag
deployment or hitting a road obstacle, data that will
assist in understanding how a vehicle’s systems
performed. The EDR is designed to record data related
to vehicle dynamics and safety systems for a short
period of time, typically 30 seconds or less. The EDR
in this vehicle is designed to record such data as:
•How various systems in your vehicle were operating
•Whether or not the driver and passenger safety
belts were buckled/fastened
•How far, if at all, the driver was pressing the
accelerator and/or brake pedal
•How fast the vehicle was traveling
This data can help provide a better understanding of the
circumstances in which crashes and injuries occur.Important:EDR data is recorded by your vehicle only
if a non-trivial crash situation occurs; no data is recorded
by the EDR under normal driving conditions and no
personal data (e.g., name, gender, age, and crash
location) is recorded. However, other parties, such as law
enforcement, could combine the EDR data with the type
of personally identifying data routinely acquired during a
crash investigation.
To read data recorded by an EDR, special equipment is
required, and access to the vehicle or the EDR is
needed. In addition to the vehicle manufacturer, other
parties, such as law enforcement, that have the special
equipment, can read the information if they have
access to the vehicle or the EDR.
GM will not access this data or share it with others
except: with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee; in
response to an official request of police or similar
government office; as part of GM’s defense of litigation
through the discovery process; or, as required by law.
Data that GM collects or receives may also be used for
GM research needs or may be made available to others
for research purposes, where a need is shown and the
data is not tied to a specific vehicle or vehicle owner.
7-12

A
Accessories and Modifications............................ 5-3
Accessory Power Outlets.................................3-19
Adding a Snow Plow or Similar Equipment.........4-22
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-58
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-95
Air Cleaner/Filter, Engine.................................5-38
Air Conditioning..............................................3-20
Air Pressure Gage..........................................3-47
Air Suspension...............................................2-44
Air Suspension Seats........................................ 1-6
Airbag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Airbag System................................................1-48
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-58
Airbag Off Switch........................................1-55
How Does an Airbag Restrain?......................1-53
Servicing Your Airbag-Equipped Vehicle..........1-58
What Makes an Airbag Inflate?......................1-53
What Will You See After an Airbag
Inflates?..................................................1-54
When Should an Airbag Inflate?....................1-52
Where Are the Airbags?...............................1-50Antenna, Fixed Mast.......................................3-58
Antilock Brake System (ABS)............................. 4-5
Antilock Brake, System Warning Light................3-33
Antilock Brakes, Trailer System
Warning Light.............................................3-34
Appearance Care
Aluminum or Chrome-Plated Wheels..............5-92
Care of Safety Belts....................................5-89
Chemical Paint Spotting...............................5-93
Cleaning Exterior Lamps/Lenses....................5-90
Fabric/Carpet..............................................5-88
Finish Care.................................................5-90
Finish Damage............................................5-93
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-89
Interior Cleaning..........................................5-87
Sheet Metal Damage...................................5-93
Tires..........................................................5-92
Underbody Maintenance...............................5-93
Washing Your Vehicle...................................5-90
Weatherstrips..............................................5-89
Windshield and Wiper Blades........................5-91
Ashtray.........................................................3-19
Audio System.................................................3-48
Chime Level Adjustment...............................3-58
Fixed Mast Antenna.....................................3-58
Radio Reception..........................................3-58
Setting the Clock.........................................3-48
Theft-Deterrent Feature................................3-57
1

Audio System(s).............................................3-49
Automatic Transmission
Fluid..........................................................5-42
Operation...................................................2-27
B
Battery..........................................................5-61
Bench Seat, Split............................................. 1-6
Brake
Diesel Engine Exhaust.................................2-26
Emergencies................................................ 4-5
Exhaust Indicator Light.................................3-41
Trailer Hand Control Valve.............................. 4-6
Brake Fluid....................................................5-52
Brakes..........................................................5-52
Hydraulic Systems......................................... 4-4
Parking Brake Burnish Procedure...................2-43
System Warning Light..................................3-31
Braking........................................................... 4-4
Braking in Emergencies..................................... 4-5
Break-In, New Vehicle.....................................2-10
Bucket Seats................................................... 1-2
Bulb Replacement...........................................5-71
Buying New Tires...........................................5-79
C
California Perchlorate Materials
Requirements............................................... 5-4
California Proposition 65 Warning....................... 5-4
Capacities and Specifications..........................5-102
Carbon Monoxide...................................2-45, 4-17
Care of
Safety Belts................................................5-89
Center Console Storage Area...........................2-53
Change Fuel Filter Warning Light......................3-45
Charging System Light....................................3-29
Check
Engine Lamp..............................................3-36
Gages Warning Light...................................3-43
Checking Things Under the Hood......................5-22
Chemical Paint Spotting...................................5-93
Child Restraints
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchors and Tethers for Children..........1-40
Older Children.............................................1-28
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-40
Securing a Child Restraint in the Center
Front Seat Position...................................1-44
2

Diesel Engine.................................................2-26
Engine Alarm and Automatic Shutdown...........2-18
Exhaust Restrictor.......................................2-22
Fuel............................................................ 5-8
High Idle System.........................................2-20
Starting......................................................2-14
Diesel Particulate Filter....................................2-46
Diesel Particulate Filter Warning Light................3-46
Differential Lock Control, Rear Axle..................... 4-7
Differential Lock Indicator Light.........................3-41
Doing Your Own Service Work........................... 5-5
Dome Lamps .................................................3-16
Door
Locks.......................................................... 2-6
Power Door Locks......................................... 2-7
Driving
At Night.....................................................4-13
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Highway Hypnosis.......................................4-15
Hill and Mountain Roads..............................4-16
In Rain and on Wet Roads...........................4-14
Rocking Your Vehicle to Get it Out.................4-19
Tow Hooks.................................................4-20
Winter........................................................4-17
Driving for Better Fuel Economy......................... 4-2
Dual Tire Operation.........................................5-78E
EDR .............................................................7-11
Electrical System
Add-On Equipment......................................5-95
Fuses and Circuit Breakers...........................5-96
Fusible Links..............................................5-95
Headlamp Wiring.........................................5-95
Instrument Panel Fuse Block.........................5-96
Power Windows and Other Power Options......5-96
Underhood Fuse Block.................................5-99
Windshield Wiper Fuses...............................5-95
Engine
Air Cleaner/Filter.........................................5-38
Alarm and Automatic Shutdown.....................2-18
Change Engine Oil Light...............................3-39
Check and Service Engine Soon Lamp...........3-36
Checks Before Operating..............................2-23
Coolant......................................................5-47
Coolant Heater............................................2-25
Coolant Temperature Gage...........................3-34
Diesel Engine Exhaust Brake........................2-26
Drive Belt Routing......................................5-110
Exhaust.....................................................2-45
Exhaust Restrictor.......................................2-22
Fan Breakage............................................... 5-6
Fan Noise..................................................5-49
High Idle System.........................................2-20
Oil ....................................5-24, 5-27, 5-28, 5-32
Oil Life System...........................5-35, 5-36, 5-38
4

Engine (cont.)
Overheating................................................5-48
Overspeed Warning Light..............................3-40
Reduced Power Light...................................3-42
Shutdown Warning Light...............................3-40
Speed Limiter.............................................3-25
Starter Over-Crank Protection........................2-12
Starting Diesel............................................2-14
Starting the Gasoline...................................2-12
Entry Lighting.................................................3-17
Event Data Recorders.....................................7-12
Exhaust Brake Indicator Light...........................3-41
Exhaust Restrictor...........................................2-22
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-38
Filter Minder Gage..........................................3-46
Finish Damage...............................................5-93
Fixed Mast Antenna........................................3-58
Flashers, Hazard Warning.................................. 3-6
Flat Tire........................................................5-85
Fluid
Automatic Transmission................................5-42
Power Steering...........................................5-49
Windshield Washer......................................5-50
Four-Wheel Drive....................................2-30, 5-68Front Axle......................................................5-69
Front Wheel Bearings with
Oil-Filled Hubs............................................5-75
Fuel............................................................... 5-6
Additives...................................................... 5-7
Change Filter Warning Light..........................3-45
Diesel Engine Fuel........................................ 5-8
Driving for Better Economy............................. 4-2
Filling a Portable Fuel Container....................5-22
Filling the Tank...........................................5-20
Filter..........................................................5-72
Filter Replacement.......................................5-18
Fuels in Foreign Countries............................5-19
Gage .........................................................3-44
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-7
Primary Filter and Water Separator................5-73
Running Out of Fuel....................................5-17
Secondary Filter and Water
Separator/Heater......................................5-74
Very Cold Weather Operation........................5-11
Water in Fuel..............................................5-11
Water in Warning Light.................................3-45
What Fuel to Use.......................................... 5-8
Fuses
Fuses and Circuit Breakers...........................5-96
Instrument Panel Fuse Block.........................5-96
Underhood Fuse Block.................................5-99
Windshield Wiper.........................................5-95
5