light CHEVROLET KODIAK 2009 Manual Online
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2009, Model line: KODIAK, Model: CHEVROLET KODIAK 2009Pages: 376, PDF Size: 5.39 MB
Page 214 of 376

Water In Fuel Light
Problem Recommended Action
Light comes on
intermittently.Drain water from the fuel
filter.
Light stays on at
temperatures above
freezing.Drain the fuel filter
immediately. If no water
can be drained and the
light stays on, see your
dealer/retailer for
assistance.
Light stays on at
temperatures below
freezing.Drain the fuel filter
immediately. If no water
can be drained, water
may be frozen in the
water drain system, or in
the fuel lines. Move the
vehicle to a warm location
to thaw out, and then
drain the filter system.
Light stays on
immediately after
refueling, and a large
amount of water was
possibly pumped into the
fuel tank.Fuel tank purging is
required. See your
dealer/retailer for
assistance.Notice:Driving when this warning indicator is on,
can damage the fuel injection system and the engine.
If the indicator comes on right after a refuel, it means
water was pumped into the fuel tank. Turn off the
engine immediately. Then, have the water drained
at once.
To drain water, do the following:
1. Stop and park the vehicle in a safe place. Turn off
the engine and apply the parking brake.
2. Remove the fuel cap.
3. Place a fuel-resistant container under the fuel filter.
The filter drain valve is located on the bottom of the
fuel filter.
If the vehicle has the 6.6L engine, the fuel filter is
located in the engine compartment on the driver side
of the vehicle. If the vehicle has either the 7.2L or
7.8L engine, the fuel filters are located in the engine
compartment on the driver side of the vehicle, and on
the driver side frame rail in front of the fuel tank.
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4. Open the drain valve
by turning two to three
turns. When fuel
empties from the valve,
all the water has
been drained. Close
the valve hand-tight.
5. Remove the fuel-resistant container and properly
dispose of the contaminated fuel. To find out how to
properly dispose of contaminated diesel fuel, see
Engine Oil (DURAMAX Diesel Engine) on page 5-24
orEngine Oil (Caterpillar Diesel Engine) on
page 5-27orEngine Oil (Isuzu Diesel Engine) on
page 5-28orEngine Oil (Gasoline Engine) on
page 5-32.6. Install the fuel cap.
7. Start the engine and let it run for a few minutes.
If the engine stalls, the fuel system may need to
be primed. While draining the water from the
fuel filter, air may enter the fuel system. If air has
entered the fuel system, the fuel system will need
to be primed.
If the water-in-fuel light comes on again after driving a
short distance or the engine runs rough or stalls, a large
amount of water has probably been pumped into the
fuel tank. The fuel tank should be purged.
Fuel Priming
If the vehicle has a Caterpillar®diesel engine, see the
Caterpillar®Diesel Engine Operation and Maintenance
Manual provided with the vehicle.
If the vehicle has a DURAMAX
®diesel engine, in order
for the fuel system to work properly, the fuel lines
must be full of fuel and contain no air. If air gets into the
fuel lines, it will be necessary to prime the fuel lines
to eliminate air before operating the vehicle.
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Page 219 of 376

Running Out of Fuel
If the diesel engine stalls and you think that you have
run out of fuel, do this to restart the engine:
{CAUTION:
Diesel fuel is flammable. It could start a fire if it
gets on hot engine parts. You could be burned. Do
not let too much fuel flow from the air bleed valve,
and wipe up any spilled fuel with a cloth.
1. If parked on a level surface, add at least 2 gallons
(7.6 liters) of fuel. However, if parked on a slope, up
to 5 gallons (18.9 liters) of fuel might need to be
added.2. Follow the fuel priming procedure earlier in this
section to prime the fuel filter.
3. Close the air bleed valve.
4. Turn the ignition key to START for 10 to 15 seconds
at a time until the engine starts. If the engine tries
to run, but does not run smoothly, increase the rpm
a little using the accelerator pedal. This will help
force air through the system.
The service engine soon light may come on if the
vehicle has run out of fuel. This light may stay on for a
few drive cycles after the condition is corrected, but
will eventually clear itself.
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Page 221 of 376

4. Install the new filter element.
5. Reinstall and tighten the filter container and
reconnect the water sensor wire to the filter.
6. Use the fuel filter priming procedure earlier in this
section to prime the fuel filter.
7. Tighten the air bleed valve by turning it clockwise
until hand-tight.
8. Start the engine and let it idle for five minutes.
Check the fuel filter and air bleed valve for leaks.
How to Reset Fuel Filter Change
Light - DURAMAX 6.6L (LMM) Engine
The engine controller calculates when to change the fuel
filter based on vehicle and fuel use. Whenever the
fuel filter is changed, reset the fuel filter light so
the engine controller can calculate when the next fuel
filter change is required. If the fuel filter is ever changed
prior to a change fuel filter light being turned on,
reset the fuel filter change light.To reset the Fuel Filter Change light:
1. Turn the ignition key to ON/RUN with the engine off
2. Fully press the accelerator and brake pedals at the
same time for 10 seconds. If the Fuel Filter Change
light flashes for 5 seconds, the system is resetting.
3. Turn the key to OFF.
If the Fuel Filter Change light comes back on when you
start the vehicle, the light has not been reset. Repeat
the procedure. SeeChange Fuel Filter Warning Light on
page 3-45for more information.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be hard
to find. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by the vehicle warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you will be driving.
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{CAUTION:
If you get fuel on yourself and then something
ignites it, you could be badly burned. Fuel can
spray out on you if you open the fuel cap too
quickly. This spray can happen if the tank is nearly
full, and is more likely in hot weather. Open the
fuel cap slowly and wait for any “hiss” noise to
stop. Then unscrew the cap all the way.
When reinstalling the cap, turn it clockwise until it is
tight.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer/retailer can get one
for you. If you get the wrong type, it may not fit
properly. This may cause the malfunction indicator
lamp to light and may damage the fuel tank and
emissions system. SeeMalfunction Indicator Lamp
on page 3-36.If the vehicle has dual tanks, fill the driver side tank,
or forward tank, first. The fuel gage will give better
readings this way. The gage will show the total fuel left
in both tanks.
If the vehicle is a C4/C5 model and has dual tanks, the
engine must be off when refueling or the fuel transfer
system may become inoperable.
If the vehicle has a single tank with dual fillers, where
there is a filler on each side of the vehicle, do not
attempt to fill the tank through both fillers at the same
time. Do not fill the tank with both caps removed or
over-filling the tank and fuel spillage can result.
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Page 234 of 376

Engine Oil (Gasoline Engine)
If the low oil light appears
on the instrument cluster,
check the engine oil
level right away.
For more information, seeLow Oil Level Light on
page 3-39. You should check the engine oil level
regularly; this is an added reminder.
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick is
located in the engine
compartment on the
driver’s side of the vehicle.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
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Page 237 of 376

Engine Oil Additives / Engine Oil
Flushes
Do not add anything to the oil. The recommended oils
with the API service symbol are all that is needed
for good performance and engine protection.
Engine oil system flushes are not recommended and
could cause engine damage not covered by the vehicle
warranty.
Engine Oil Life System (Gasoline
Engine)
When to Change Engine Oil
This vehicle has a computer system that indicates when
to change the engine oil and filter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change is indicated can vary considerably.
For the oil life system to work properly, the system
must be reset every time the oil is changed.
When the system has calculated that oil life has been
diminished, it indicates that an oil change is necessary.
A change engine oil light comes on. SeeChangeEngine Oil Light on page 3-39. Change the oil as soon
as possible within the next 600 miles (1 000 km). It
is possible that, if driving under the best conditions, the
oil life system might not indicate that an oil change
is necessary for over a year. However, the engine oil
and filter must be changed at least once a year and at
this time the system must be reset. Your dealer/retailer
has trained service people who will perform this
work using genuine parts and reset the system. It is
also important to check the oil regularly and keep it at
the proper level.
If the system is ever reset accidentally, the oil must be
changed at 3,000 miles (5 000 km) since the last oil
change. Remember to reset the oil life system whenever
the oil is changed.How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
the engine oil and filter based on vehicle use. Whenever
the oil is changed, reset the system so it can calculate
when the next oil change is required. If a situation occurs
where the oil is changed prior to a change engine oil light
being turned on, reset the system.
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To reset the change engine oil light:
1. Turn the ignition key to ON/RUN with the
engine off.
2. Fully press and release the accelerator pedal slowly
three times within 10 seconds.
If the change engine oil light flashes for
five seconds, the system is resetting.
3. Turn the key to OFF.
If the change engine oil light comes back on when the
vehicle is started, the engine oil life system has not
reset. Repeat the procedure.
What to Do with Used Oil
Used engine oil contains certain elements that can be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Recycle it by taking it to a
place that collects used oil.
Engine Oil Life System
(DURAMAX/Isuzu Diesel Engines)
When to Change Engine Oil
If the vehicle has the Engine Oil Life System, it has a
computer system that indicates when to change
the engine oil and filter. This is based on injection timing,
engine load, and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change is indicated can vary considerably.
For the oil life system to work properly, the system
must be reset every time the oil is changed.
When the system has calculated that oil life has been
diminished, it indicates that an oil change is necessary.
A change engine oil light comes on. SeeChange Engine
Oil Light on page 3-39. Change the oil as soon as
possible within the next 600 miles (1 000 km) or 30 hours
of engine operation, whichever occurs first. It is possible
that, if driving under the best conditions, the oil life system
might not indicate that an oil change is necessary for over
a year. However, the engine oil and filter must be
changed at least once a year and at this time the system
must be reset. Your dealer/retailer has trained service
people who will perform this work using genuine parts
and reset the system. It is also important to check the oil
regularly and keep it at the proper level.
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If the system is ever reset accidentally, the oil must be
changed at 15,000 miles (24 000 km), or 150 hours
of engine operation, whichever occurs first, since the last
oil change. Remember to reset the oil life system
whenever the oil is changed.
How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
the engine oil and filter based on vehicle use. Whenever
the oil is changed, reset the system so it can calculate
when the next oil change is required. If a situation occurs
where oil is changed prior to a change engine oil light
being turned on, reset the system.
To reset the Engine Oil Life System:
1. Turn the ignition key to ON/RUN with the
engine off.
2. Fully press and release the accelerator pedal slowly
three times within five seconds.
If the change engine oil light is turned off, the
system is resetting.
3. Turn the key to OFF.If the change engine oil light comes back on when the
vehicle is started, the Engine Oil Life System has
not reset. Repeat the procedure.
What to Do with Used Oil
Used engine oil contains certain elements that can be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Recycle it by taking it to a
place that collects used oil.
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Engine Oil Life System (Caterpillar
Diesel Engine)
How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
the engine oil and filter based on vehicle use. Whenever
the oil is changed, reset the system so it can calculate
when the next oil change is required. If a situation occurs
where the oil is changed prior to a change engine oil light
being turned on, reset the system.
To reset the Engine Oil Life System:
1. Turn the ignition key to ON/RUN with the
engine off.
2. Fully apply and hold the brake pedal while fully
pressing and releasing the accelerator pedal,
pausing slightly at each press and each release,
three times within five seconds.
3. Turn the key to OFF.
If the change engine oil light comes back on when the
vehicle is started, the Engine Oil Life System has
not reset. Repeat the procedure.
Engine Air Cleaner/Filter
Duramax Diesel 6.6L
EngineV8 Gas, Caterpillar and
Isuzu 6H Diesel
Engines
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