belt CHEVROLET MONTE CARLO 2004 Repair Manual

Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace spark plugs. Inspect spark
plug wires.An Emission Control
Service.•
Engine cooling system service
(or every 5 years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
6-7

(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders. Lubricate all hinges
and latches, including those for the body doors,
hood, secondary latch, pivots, spring anchor, release
pawl, rear compartment, glove box door, console
door and any folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)If you drive regularly under dusty conditions, the
lter may require replacement more often.(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-31for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)Check throttle system for interference or binding and
for damaged or missing parts. Replace parts as
needed. Replace any components that have high effort
or excessive wear. Do not lubricate accelerator or
cruise control cables.
(k)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.
(l)For supercharged engines onl: Check the
supercharger oil level and add the proper supercharger
oil as needed (or every 36 months, whichever occurs
rst). See Recommended Fluids and Lubricants on
page 6-12.
6-8

Engine Drive Belt Routing
6-14

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but itis
notpart of the New Vehicle Limited Warranty. A
separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact you dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Records
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems, such
as the Airbag Sensing and Diagnostic Module (SDM) in
your vehicle may record information about the condition
of the vehicle and how it was operated, such as engine
speed, brake applications, throttle position, vehicle
speed, seat belt usage, airbag readiness, airbag
performance data, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-10

A
Accessory Power Outlets.................................3-19
Adding Washer Fluid.......................................5-48
Additional Program Information.........................7-10
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-103
Adjusting the Speakers
(Balance/Fade)............................3-59, 3-70, 3-81
Air Bag
Readiness Light..........................................3-34
Air Bag Systems.............................................1-48
How Does an Air Bag Restrain?....................1-54
Servicing Your Air Bag-Equipped Vehicle.........1-56
What Makes an Air Bag Inate?....................1-54
What Will You See After an Air Bag Inates?......1-55
When Should an Air Bag Inate?...................1-53
Where Are the Air Bags?..............................1-51
Air Cleaner/Filter, Engine.................................5-26
Airbag Sensing and Diagnostic Module (SDM)....7-10
ALARM (Content Theft Operation).....................2-47
AM ...............................................................3-93
Antenna, Backglass.........................................3-95
Antenna, XM™ Satellite Radio Antenna System.....3-96
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-37Appearance Care............................................5-94
Care of Safety Belts....................................5-97
Chemical Paint Spotting..............................5-100
Cleaning the Inside of Your Vehicle................5-94
Cleaning the Outside of Your Vehicle..............5-97
Finish Damage............................................5-99
Sheet Metal Damage...................................5-99
Underbody Maintenance.............................5-100
Vehicle Care/Appearance Materials...............5-100
Weatherstrips..............................................5-97
Arming with the Power Lock Switch...................2-15
Arming with the Remote Keyless Entry
Transmitter.................................................2-16
Ashtrays........................................................3-20
Audio System(s).............................................3-55
Audio Steering Wheel Controls......................3-92
Backglass Antenna......................................3-95
Care of Your Cassette Tape Player................3-93
Care of Your CD Player...............................3-95
Care of Your CDs........................................3-94
Chime Level Adjustment...............................3-96
Radio with Cassette.....................................3-56
Radio with Cassette and CD.........................3-78
Radio with CD............................................3-67
Setting the Time..........................................3-55
Theft-Deterrent Feature................................3-91
1

Audio System(s) (cont.)
Understanding Radio Reception.....................3-93
Vehicle Customization Settings......................3-96
XM™ Satellite Radio Antenna System............3-96
AUTOLOCK (Automatic Door
Lock and Unlock)........................................2-44
Automatic Transaxle
Fluid..........................................................5-28
Operation...................................................2-21
B
Backglass Antenna..........................................3-95
Backing Up....................................................4-42
Battery..........................................................5-53
Battery Replacement......................................... 2-7
Battery Rundown Protection.............................3-19
Battery Warning Message................................3-45
Before Leaving on a Long Trip.........................4-23
Brake
Low Fluid Warning Message.........................3-50
Parking......................................................2-25
System Warning Light..................................3-35
Brake Fluid....................................................5-50
Brake Wear...................................................5-52
Brakes..........................................................5-50
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-17Bulb Replacement...........................................5-60
Back-Up Lamps...........................................5-63
Halogen Bulbs............................................5-60
Headlamp Aiming........................................5-60
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps..................................5-60
Replacement Bulbs......................................5-63
Taillamps, Turn Signal, Stoplamps and
Sidemarker Lamps...................................5-62
Buying New Tires...........................................5-76C
California Fuel.................................................. 5-5
Canada – Customer Assistance.......................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-8
Capacities and Specications..........................5-110
Carbon Monoxide...................4-26, 4-38, 2-10, 2-29
Care of
Safety Belts................................................5-97
Your Cassette Tape Player............................3-93
Your CD Player...........................................3-95
Your CDs ...................................................3-94
Cassette Tape Messages.........................3-66, 3-88
Cassette Tape Player Service............................. 6-9
CD Adapter Kits.....................................3-66, 3-88
CD Messages........................................3-77, 3-91
Center Console Storage Area...........................2-40
2

Cooling System..............................................5-37
Courtesy Lamps.............................................3-16
Cruise Control................................................3-11
Cruise Control Light........................................3-42
Current and Past Model Order Forms................7-14
Customer Assistance Information
Courtesy Transportation.................................. 7-8
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-6
Reporting Safety Defects to General Motors....7-12
Reporting Safety Defects to the Canadian
Government............................................7-12
Reporting Safety Defects to the United States
Government............................................7-12
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-13
D
Daytime Running Lamps / Automatic Headlamp
System......................................................3-15
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-24
Delayed Entry Lighting.....................................3-17Delayed Exit Lighting.......................................3-18
Delayed Headlamps........................................3-15
Dinghy Towing................................................4-32
Disarming with the Remote Keyless Entry
Transmitter.................................................2-16
Disarming with Your Key..................................2-16
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-32
Dome Lamp...................................................3-18
Door
Ajar Warning Message.................................3-48
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Programmable Automatic Door Locks............... 2-9
Driver
Position, Safety Belt.....................................1-16
Driver Information Center (DIC).........................3-52
Driving
At Night.....................................................4-17
City...........................................................4-21
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-22
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Winter........................................................4-26
Driving On Grades..........................................4-43
Driving on Snow or Ice....................................4-27
4

Driving Through Deep Standing Water...............4-20
Driving Through Flowing Water.........................4-20
Driving with a Trailer.......................................4-42
Dual Climate Control System............................3-21
E
Easy Entry Seat............................................... 1-7
Electrical System
Add-On Equipment.....................................5-103
Fuses and Circuit Breakers.........................5-104
Headlamp Wiring.......................................5-103
Power Windows and Other Power Options....5-103
Windshield Wiper Fuses.............................5-103
Emergency Trunk Release Handle.....................2-12
Emissions Inspection and
Maintenance Programs.................................3-41
Engine
Air Cleaner/Filter.........................................5-26
Battery.......................................................5-53
Change Oil Message...................................3-47
Check and Service Engine Soon Light............3-39
Coolant......................................................5-31
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-38
Drive Belt Routing.......................................6-14
Engine Compartment Overview......................5-12Engine (cont.)
Exhaust.....................................................2-29
Low Oil Level Message................................3-46
Oil .............................................................5-18
Overheating................................................5-34
Starting......................................................2-18
Supercharger Oil.........................................5-24
Engine Cooling When Trailer Towing..................4-45
Engine Oil Additives........................................5-22
Entry Lighting.................................................3-17
Erasing HomeLink
®Buttons..............................2-39
Event Data Records (EDR)..............................7-10
EXIT (Exit Feature
Customization Mode)....................................2-50
Express-Down Window....................................2-14
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-26
Finding a Program Type (PTY)
Station (RDS and XM™)..............3-60, 3-71, 3-82
Finding a Station............................3-58, 3-69, 3-80
Finish Care....................................................5-98
Finish Damage...............................................5-99
5

H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-6
Headlamp
Aiming.......................................................5-60
Headlamp High/Low-Beam Changer.................... 3-8
Headlamp Wiring...........................................5-103
Headlamps
Bulb Replacement.......................................5-60
Halogen Bulbs............................................5-60
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps..................................5-60
Heated Outside Mirrors....................................2-33
Heated Seats................................................... 1-4
Heating.........................................................3-23
Highbeam Out Warning Message......................3-51
Highway Hypnosis...........................................4-24
Hill and Mountain Roads..................................4-24
Hitches..........................................................4-41
HomeLink
®Transmitter....................................2-36
HomeLink®Transmitter, Programming................2-36
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-7
Hot Coolant Temperature Warning Message........3-45
How to Add Coolant to the Coolant
Recovery Tank............................................5-39How to Add Coolant to the Radiator..................5-42
How to Add Fluid............................................5-30
How to Check........................................5-28, 5-73
How to Check and Add Oil...............................5-25
How to Check Power Steering Fluid..................5-48
How to Inspect the Engine Air Cleaner/Filter.......5-26
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydroplaning..................................................4-20
I
If No Steam Is Coming From Your Engine..........5-36
If Steam Is Coming From Your Engine...............5-35
If the Light Is Flashing.....................................3-40
If the Light Is on Steady..................................3-40
If You Are Caught in a Blizzard.........................4-28
If You Are Stuck in Sand, Mud, Ice or Snow.......4-30
If You Do Decide To Pull A Trailer.....................4-39
Ignition Positions.............................................2-17
Illumination on Remote Activation........................ 2-6
Infants and Young Children, Restraints...............1-31
Ination - Tire Pressure...................................5-72
Instrument Panel
Cluster.......................................................3-29
Overview..................................................... 3-4
Instrument Panel Brightness.............................3-16
7

Instrument Panel Fuse Block
(Passenger’s Side).....................................5-106
Instrument Panel Fuse Block
(Driver’s Side)...........................................5-104
Interior Lamps................................................3-16
J
Jump Starting.................................................5-54
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-14
Interior.......................................................3-16
Lap-Shoulder Belt...................................1-16, 1-24
LATCH System
Child Restraints...........................................1-40
Securing a Child Restraint Designed for
the LATCH System...................................1-42
Latches, Seatback............................................ 1-6
Leaving Your Vehicle.......................................2-10Leaving Your Vehicle With the Engine Running . . . 2-27
Light
Air Bag Readiness.......................................3-34
Anti-Lock Brake System Warning...................3-37
Brake System Warning.................................3-35
Cruise Control.............................................3-42
Malfunction Indicator....................................3-39
Oil Pressure Indicator...................................3-41
Safety Belt Reminder...................................3-33
TCS Warning Light......................................3-37
Traction Control System (TCS) Warning..........3-37
Loading Your Vehicle.......................................4-33
Lockout Protection..........................................2-10
Locks
Door........................................................... 2-8
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-9
Programmable Automatic Door Locks............... 2-9
Loss of Control...............................................4-16
Low Brake Fluid Warning Message....................3-50
Low Engine Oil Level Message.........................3-46
Low Fuel Warning Message.............................3-50
Low Oil Pressure Message...............................3-46
Low Tire Message..........................................3-47
Low Washer Fluid Warning Message.................3-49
LT DELAY (Delayed Headlamp Illumination)........2-44
Lumbar
Manual Controls............................................ 1-3
8